One-time forming construction device for U-shaped channel

Abstract

The utility model discloses a U-shaped channel one-time forming construction device which comprises a forming assembly, the forming assembly is composed of a sliding frame, a connecting plate, a first hydraulic cylinder, a first motor, a fixing frame, a lead screw, a lifting plate, a second hydraulic cylinder, an extrusion die, a connecting piece and a forming die, and the sliding frame is fixedly connected with the connecting plate; the connecting plate is fixedly connected with the output end of a first hydraulic cylinder, first motors are symmetrically and fixedly connected to the sliding frame, the first motors are fixedly connected to a fixing frame, the fixing frame is fixedly connected to the sliding frame, and one end of a lead screw is rotationally connected to the fixing frame; according to the utility model, the forming assembly is used, so that the forming work of a plurality of products can be automatically completed, and the production efficiency is improved; and the ground is cleaned in advance through the cleaning assembly, the cleanliness of the ground during forming is guaranteed, the situation that too many impurities are left on the ground, and consequently the quality of a product is affected during forming is avoided, and the quality of the product is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of U-shaped channels, in particular to a one-time forming construction device for a U-shaped channel. Background Art

[0002] U-shaped channel, also known as U-shaped trough or U-shaped trough canal, is a common channel design form, which has been widely used in civil engineering and farmland water conservancy irrigation. It is usually made of materials such as concrete or stone. These materials have good durability and stability. Due to its unique structure, the U-shaped channel can reduce the energy loss of water flow, improve water transportation efficiency, and thus improve the efficiency of water resource utilization; however, the existing U-shaped channel production equipment still has shortcomings. First, most of the existing U-shaped channel production equipment cannot automatically complete the molding of multiple products, which affects production efficiency; secondly, the existing U-shaped channel production equipment cannot clean the ground in advance. During molding, the cleanliness of the ground cannot be guaranteed. The quality of the product may be affected during molding due to excessive residual debris on the ground, which affects the quality of the product; therefore, it is necessary to design a one-time molding construction device for a U-shaped channel. Utility Model Content

[0003] The purpose of the utility model is to provide a one-time forming construction device for a U-shaped channel, so as to solve the problem that most of the existing U-shaped channel production equipment cannot automatically complete the forming of multiple products, which affects the production efficiency, and cannot clean the ground in advance. During the forming process, the cleanliness of the ground cannot be guaranteed. The quality of the product during forming may be affected due to excessive residual debris on the ground, thereby affecting the product quality.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a U-shaped channel one-time forming construction device, including a forming assembly, wherein the forming assembly is composed of a sliding frame, a connecting plate, a first hydraulic cylinder, a first motor, a fixed frame, a screw rod, a lifting plate, a second hydraulic cylinder, an extrusion die, a connecting piece and a forming die. The sliding frame is fixedly connected to the connecting plate, the connecting plate is fixedly connected to the output end of the first hydraulic cylinder, the sliding frame is symmetrically fixedly connected to the first motor, the first motor is fixedly connected to the fixed frame, the fixed frame is fixedly connected to the sliding frame, one end of the screw rod is rotatably connected to the fixed frame, the other end of the screw rod passes through the fixed frame and is fixedly connected to the output end of the first motor, and the first hydraulic cylinder is fixedly connected to the base on the cleaning assembly.

[0005] As a further technical solution of the present invention, a lifting plate is attached to the fixed frame, and a second hydraulic cylinder is fixedly connected to the lifting plate. The output end of the second hydraulic cylinder passes through the lifting plate and is fixedly connected to one end of the extrusion die. A connecting piece is symmetrically fixedly connected to the lifting plate, and the connecting piece is connected to the screw rod through an internally embedded ball nut.

[0006] As a further technical solution of the present invention, a forming mold is fixedly connected to the sliding frame, and the forming mold is slidably connected to the base.

[0007] As a further technical solution of the present invention, a sliding frame is tightly attached to the base.

[0008] As a further technical solution of the present utility model, the cleaning assembly consists of a base, a cleaning plate, a rotating seat, a third hydraulic cylinder, a rotating ring, a cleaning roller, a support plate, a moving wheel and a second motor. The cleaning plate is fixedly connected to the base, the rotating seat is symmetrically fixedly connected to the cleaning plate, the third hydraulic cylinder is rotatably connected to the rotating seat, the output end of the third hydraulic cylinder is fixedly connected to the rotating ring, and the cleaning roller is rotatably connected to the rotating ring.

[0009] As a further technical solution of the present invention, the cleaning roller is symmetrically rotatably connected to one end of the support plate, and the other end of the support plate is rotatably connected to the base, and the base is symmetrically provided with moving wheels.

[0010] As a further technical solution of the present invention, a second motor is fixedly connected to one end of the support plate, and an output end of the second motor passes through the support plate and is fixedly connected to the cleaning roller.

[0011] The utility model provides a U-shaped channel one-time forming construction device, which has the advantages that: the output of the first hydraulic cylinder drives the connecting plate, the sliding frame and the forming mold to move, and stops when the forming mold touches the ground, and then the casting material, such as concrete, is injected into the forming mold. After the casting is completed, the output of the first motor drives the screw rod to rotate, so that the connecting piece on the screw rod drives the extrusion mold to move, and stops when the extrusion mold moves to the top of the forming mold. Then, the output of the second hydraulic cylinder drives the extrusion mold to move in the direction close to the forming mold, and finally embeds it into the forming mold to extrude the injected casting material. After maintaining a certain pressure and time, the output of the first hydraulic cylinder drives the connecting plate, the sliding frame and the forming mold to move. The mold moves away from the ground, separates the product from the molding mold through the pushing force of the extrusion mold on the cast product and the movement of the molding mold, and can automatically complete the molding of multiple products, thereby improving production efficiency; after completing the molding of a batch of products, the products are temporarily left in place for solidification, and the whole is moved by the moving wheels to the next open space and continue to generate products. During the movement, the output of the third hydraulic cylinder makes the rotating ring and the cleaning roller fit on the ground, and the output of the second motor drives the cleaning roller to rotate. The cleaning roller cleans the ground in advance, ensuring the cleanliness of the ground during molding, avoiding excessive residual debris on the ground, resulting in affected product molding quality, and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a front view structural diagram of the utility model;

[0015] Figure 3 It is a side structural schematic diagram of the utility model.

[0016] In the figure: 1. Molding assembly; 3. Cleaning assembly; 11. Sliding frame; 12. Connecting plate; 13. First hydraulic cylinder; 14. First motor; 15. Fixed frame; 16. Screw; 17. Lifting plate; 18. Second hydraulic cylinder; 19. Extrusion die; 20. Connecting piece; 21. Molding die; 31. Base; 32. Cleaning plate; 33. Rotating seat; 34. Third hydraulic cylinder; 35. Rotating ring; 36. Cleaning roller; 37. Support plate; 38. Moving wheel; 39. Second motor. DETAILED DESCRIPTION

[0017] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0019] Please see the attached Figure 1 -Attached Figure 3The utility model provides an embodiment: a U-shaped channel one-time forming construction device, including a forming assembly 1, the forming assembly 1 is composed of a sliding frame 11, a connecting plate 12, a first hydraulic cylinder 13, a first motor 14, a fixing frame 15, a screw 16, a lifting plate 17, a second hydraulic cylinder 18, an extrusion die 19, a connecting piece 20 and a forming die 21. The sliding frame 11 is fixedly connected to the connecting plate 12, and the connecting plate 12 is fixedly connected to the output end of the first hydraulic cylinder 13. The sliding frame 11 is symmetrically fixedly connected to the first motor 14, and the first motor 14 is fixedly connected to The fixed frame 15 is fixedly connected to the sliding frame 11, and one end of the screw rod 16 is rotatably connected to the fixed frame 15. The other end of the screw rod 16 passes through the fixed frame 15 and is fixedly connected to the output end of the first motor 14. The first hydraulic cylinder 13 is fixedly connected to the base 31 on the cleaning component 3. A lifting plate 17 is attached to the fixed frame 15, and a second hydraulic cylinder 18 is fixedly connected to the lifting plate 17. The output end of the second hydraulic cylinder 18 passes through the lifting plate 17 and is fixedly connected to one end of the extrusion die 19. The lifting plate 17 is symmetrically fixedly connected with a connecting piece 20. The component 20 is connected to the screw rod 16 through an internally embedded ball nut. The sliding frame 11 is fixedly connected to the forming mold 21, and the forming mold 21 is slidably connected to the base 31. The sliding frame 11 is tightly attached to the base 31. The cleaning assembly 3 consists of a base 31, a cleaning plate 32, a rotating seat 33, a third hydraulic cylinder 34, a rotating ring 35, a cleaning roller 36, a support plate 37, a moving wheel 38 and a second motor 39. The base 31 is fixedly connected to the cleaning plate 32, and the cleaning plate 32 is symmetrically fixedly connected to the rotating seat 33. The rotating seat 33 is rotatably connected to the third Hydraulic cylinder 34, the output end of the third hydraulic cylinder 34 is fixedly connected to the rotating ring 35, and a cleaning roller 36 is rotatably connected to the rotating ring 35. The cleaning roller 36 is symmetrically rotatably connected to one end of the support plate 37, and the other end of the support plate 37 is rotatably connected to the base 31. The base 31 is symmetrically provided with moving wheels 38, and one end of the support plate 37 is fixedly connected to the second motor 39. The support plate 37 is used to provide support for the second motor 39. The output end of the second motor 39 passes through the support plate 37 and is fixedly connected to the cleaning roller 36. The cleaning roller 36 is used to clean the floor.

[0020] Specifically, when in use, first, the output of the first hydraulic cylinder 13 drives the connecting plate 12, the sliding frame 11 and the forming mold 21 to move, and stops when the forming mold 21 touches the ground, and then the casting material, such as concrete, is injected into the forming mold 21. After the casting is completed, the output of the first motor 14 drives the screw rod 16 to rotate, so that the connecting piece 20 on the screw rod 16 drives the extrusion mold 19 to move, and stops when the extrusion mold 19 moves to the top of the forming mold 21. Then, the output of the second hydraulic cylinder 18 drives the extrusion mold 19 to move toward the forming mold 21, and finally embeds it into the forming mold 21 to extrude the injected casting material. After maintaining a certain pressure and time, the output of the first hydraulic cylinder 13 drives the connecting plate 12, the sliding frame 11 and the forming mold The mold 21 moves away from the ground, and the product is separated from the molding mold 21 through the pushing force of the extrusion mold 19 on the cast product and the movement of the molding mold 21, which can automatically complete the molding of multiple products and improve production efficiency. After a batch of products are molded, the products are temporarily left in place for solidification, and the whole is moved by the moving wheel 38 to the next open space and continue to generate products. During the movement, the rotating ring 35 and the cleaning roller 36 are attached to the ground through the output of the third hydraulic cylinder 34, and the cleaning roller 36 is driven to rotate by the output of the second motor 39. The ground is cleaned in advance by the cleaning roller 36, which ensures the cleanliness of the ground during molding, avoids excessive residual debris on the ground, and affects the quality of the product during molding, thereby improving the quality of the product.

[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0022] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A U-shaped channel one-step forming construction device, comprising a forming assembly (1), characterized in that: The molding assembly (1) is composed of a sliding frame (11), a connecting plate (12), a first hydraulic cylinder (13), a first motor (14), a fixed frame (15), a screw (16), a lifting plate (17), a second hydraulic cylinder (18), an extrusion die (19), a connecting piece (20) and a molding die (21). The sliding frame (11) is fixedly connected to the connecting plate (12), the connecting plate (12) is fixedly connected to the output end of the first hydraulic cylinder (13), the sliding frame (11) is symmetrically fixedly connected to the first motor (14), the first motor (14) is fixedly connected to the fixed frame (15), the fixed frame (15) is fixedly connected to the sliding frame (11), one end of the screw (16) is rotatably connected to the fixed frame (15), the other end of the screw (16) passes through the fixed frame (15) and is fixedly connected to the output end of the first motor (14), and the first hydraulic cylinder (13) is fixedly connected to the base (31) on the cleaning assembly (3).

2. A U-shaped channel one-step forming construction device according to claim 1, characterized in that: A lifting plate (17) is attached to the fixing frame (15), and a second hydraulic cylinder (18) is fixedly connected to the lifting plate (17). The output end of the second hydraulic cylinder (18) passes through the lifting plate (17) and is fixedly connected to one end of the extrusion die (19). A connecting piece (20) is symmetrically fixedly connected to the lifting plate (17), and the connecting piece (20) is connected to the screw rod (16) through a ball nut embedded in the inside.

3. The one-step forming construction device for a U-shaped channel according to claim 1, characterized in that: The sliding frame (11) is fixedly connected to a forming mold (21), and the forming mold (21) is slidably connected to a base (31).

4. A U-shaped channel one-step forming construction device according to claim 3, characterized in that: The base (31) is closely attached to a sliding frame (11).

5. The one-step forming construction device for a U-shaped channel according to claim 1, characterized in that: The cleaning assembly (3) is composed of a base (31), a cleaning plate (32), a rotating seat (33), a third hydraulic cylinder (34), a rotating ring (35), a cleaning roller (36), a support plate (37), a moving wheel (38) and a second motor (39). The cleaning plate (32) is fixedly connected to the base (31), the rotating seat (33) is symmetrically fixedly connected to the cleaning plate (32), the third hydraulic cylinder (34) is rotatably connected to the rotating seat (33), the output end of the third hydraulic cylinder (34) is fixedly connected to the rotating ring (35), and the cleaning roller (36) is rotatably connected to the rotating ring (35).

6. A U-shaped channel one-step forming construction device according to claim 5, characterized in that: The cleaning roller (36) is symmetrically connected to one end of the support plate (37), and the other end of the support plate (37) is symmetrically connected to the base (31). The base (31) is symmetrically provided with moving wheels (38).

7. A U-shaped channel one-step forming construction device according to claim 6, characterized in that: A second motor (39) is fixedly connected to one end of the support plate (37), and an output end of the second motor (39) passes through the support plate (37) and is fixedly connected to the cleaning roller (36).

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