Vulcanizing oven for polyurethane rubber roller

Abstract

The utility model discloses a polyurethane rubber roller vulcanization oven, and particularly relates to the field of ovens, the polyurethane rubber roller vulcanization oven comprises an oven, a sealing door is hinged to one end of the oven, a control panel is arranged on the sealing door, gas distribution pipes are uniformly arranged at one end, far away from the sealing door, in the oven, and gas injection holes are uniformly formed in one ends, close to the sealing door, of the gas distribution pipes. By arranging the first clamping disc and the second clamping disc, the rubber covered roller can be clamped and fixed, meanwhile, the second clamping disc is rotationally connected with the mounting plate, the mounting plate can move left and right under the control of the adjusting screw rod, rubber covered rollers of different specifications can be clamped and fixed conveniently, a driving motor works, a driving gear is driven to rotate, and the rubber covered roller can be clamped and fixed conveniently. And the multiple first clamping discs are driven to rotate synchronously through the gear transmission effect, namely, the clamped rubber rollers rotate, and the rubber rollers are heated more uniformly in all directions.

Description

Technical Field

[0001] The utility model relates to the field of ovens, and more specifically, to a polyurethane rubber roller vulcanization oven. Background Art

[0002] Polyurethane rubber roller is a roller-shaped product made of metal or other materials as the core and rubber covered by vulcanization. The oven is an indispensable processing equipment in the production process of polyurethane rubber roller.

[0003] After searching, the existing patent (publication number: CN218928380U) discloses a polyurethane rubber roller high-temperature drying oven, which relates to the field of rubber roller processing technology and aims to solve the problem that the existing polyurethane rubber roller is prone to rolling in the drying tray, which easily causes uneven heating of the polyurethane rubber roller. The patent comprises a protective mechanism; the mounting mechanism is installed inside the protective mechanism; the positioning mechanism is installed inside the protective mechanism; there are five polyurethane rubber rollers in total, and the five polyurethane rubber rollers are installed on the mounting mechanism and the positioning mechanism; the driving mechanism is installed on the protective mechanism; the drying mechanism is installed on the front side of the driving mechanism; there are two handles in total, and the two handles are fixedly installed on the front sides of the two box doors; in the polyurethane rubber roller high-temperature drying oven, when the staff turns the hand wheel, the positioning plate drives the five positioning seats to move, which plays a positioning role on the polyurethane rubber roller, making the polyurethane rubber roller more stable during drying and making the polyurethane rubber roller more evenly heated during drying.

[0004] Existing polyurethane rubber roller drying ovens generally only fix the rubber rollers and are unable to drive the rollers to rotate. During drying, hot air is usually introduced into the oven from one direction, which makes it difficult to ensure uniform temperature inside the oven. Consequently, the heating of all parts of the rubber roller is uneven, resulting in poor drying effect. Furthermore, the aforementioned patent documents do not propose any relevant solutions to solve the above problems.

[0005] Therefore, a polyurethane rubber roller vulcanization oven is proposed in response to the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a polyurethane rubber roller vulcanization oven to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present utility model provides the following technical solutions: A vulcanizing oven for polyurethane rubber rollers, comprising an oven. One end of the oven is hinged with a sealing door, and a control panel is arranged on the sealing door. Uniform air distribution pipes are arranged at one end of the oven interior away from the sealing door, and air injection holes are evenly formed at one end of the air distribution pipes close to the sealing door. Rubber rollers are evenly installed at one end of the oven interior close to the sealing door, and electric heating grids are arranged in the oven between the rubber rollers and the air distribution pipes. A first clamping plate is evenly installed on one side of the oven interior, and a mounting plate is arranged on the other side of the oven interior. A second clamping plate is evenly arranged on one side of the mounting plate close to the first clamping plate, and a rubber roller is installed between the first clamping plate and the second clamping plate;

[0008] An air pump is installed on the top of the oven, and a three-way solenoid valve is connected to the air inlet of the air pump. A return air pipe is connected to the bottom of the three-way solenoid valve, and an air inlet pipe is connected to one end of the three-way solenoid valve away from the air pump. A secondary preheating pipe is installed at one end of the oven away from the sealing door, and the secondary preheating pipe is connected to the air distribution pipe through a branch pipe. The output end of the air pump is connected to a primary preheating pipe, and the primary preheating pipe is connected to the middle of the secondary preheating pipe. Heating wires are wound on both the primary preheating pipe and the secondary preheating pipe.

[0009] Preferably, an adjusting screw rod penetrates through the central position on one side of the oven close to the mounting plate, and the end of the adjusting screw rod is rotatably connected to the middle of the mounting plate.

[0010] Preferably, drive gears are evenly arranged on one side of the oven close to the first clamping plate, and the drive gears mesh with each other. The drive gears are fixedly connected to the first clamping plate through central shafts.

[0011] Preferably, a drive motor is fixed on the side wall of the oven through a mounting frame, and a driving gear is installed at the output end of the drive motor through a rotating shaft. The driving gear meshes with one of the drive gears.

[0012] Preferably, air collecting hoppers are evenly arranged at the top of the oven interior, and the tops of the air collecting hoppers are connected to the return air pipe through branch pipes.

[0013] Preferably, the mounting plate is designed in a "C" shape, and the height of the mounting plate is the same as the height of the oven interior. The second clamping plates are all rotatably connected to the mounting plate through rotating shafts.

[0014] Preferably, the second clamping plates correspond to the first clamping plates one by one, and fixing plates are connected to the interiors of the second clamping plates through spring buffer columns.

[0015] The technical effects and advantages of the present utility model:

[0016] 1. Compared with the existing technology, the polyurethane rubber roller vulcanization oven is equipped with a first clamping plate and a second clamping plate, which can clamp and fix the rubber roller. At the same time, the second clamping plate is rotatably connected to the mounting plate. The mounting plate can move left and right under the control of the adjusting screw, which is convenient for clamping and fixing rubber rollers of different specifications. The driving motor drives the active gear to rotate, and drives multiple first clamping plates to rotate synchronously through the gear transmission, so that the clamped rubber roller rotates, so that the rubber roller is heated more evenly in all directions.

[0017] 2. Compared with the existing technology, the polyurethane rubber roller vulcanization oven is equipped with a first-level preheating tube, a second-level preheating tube and an electric heating network, which can heat the air step by step, resulting in a higher drying temperature, better drying effect, and easier temperature control. The hot air in the oven can be discharged from the air collecting hopper and returned to the air pump through the return air pipe to realize the recycling of the hot air, which has higher thermal efficiency and reduces energy loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of the utility model.

[0019] Figure 2 This is a schematic diagram of the internal structure of the oven of the present invention.

[0020] Figure 3 This is a schematic diagram of the structure of the two-stage preheating tube of the utility model.

[0021] Figure 4 This is a schematic diagram of the mounting plate structure of the utility model.

[0022] The accompanying drawings are marked as follows: 1. oven; 2. air pump; 3. three-way solenoid valve; 4. return air pipe; 401, air collecting hopper; 5. sealing door; 6. control panel; 7. mounting frame; 8. drive motor; 9. transmission gear; 10. air inlet pipe; 11. mounting plate; 12. adjusting screw; 13. first chucking plate; 14. second chucking plate; 15. primary preheating pipe; 16. air distribution pipe; 1601, air jet hole; 17. heating wire; 18. secondary preheating pipe; 19. electric heating network; 20. rubber roller; 21. driving gear; 22. fixing plate; 23. spring buffer column. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0024] As attached Figure 1The polyurethane rubber roller vulcanization oven shown includes an oven 1. A sealed door 5 is hingedly connected to one end of the oven 1, and a control panel 6 is provided on the sealed door 5. Air distribution pipes 16 are evenly provided at the end of the oven 1 away from the sealed door 5, and air injection holes 1601 are evenly opened at the end of the air distribution pipes 16 near the sealed door 5. Rubber rollers 20 are evenly installed at the end of the oven 1 near the sealed door 5, and an electric heating network 19 is provided in the oven 1 between the rubber rollers 20 and the air distribution pipes 16. First clamping discs 13 are evenly installed on one side of the oven 1, and a mounting plate 11 is provided on the other side of the oven 1. Second clamping discs 14 are evenly provided on the side of the mounting plate 11 near the first clamping disc 13, and a rubber roller 20 is installed between the first clamping disc 13 and the second clamping disc 14.

[0025] An air pump 2 is installed on the top of the oven 1, and a three-way solenoid valve 3 is connected to the air inlet of the air pump 2, the bottom of the three-way solenoid valve 3 is connected to the return air pipe 4, and the end of the three-way solenoid valve 3 away from the air pump 2 is connected to the air inlet pipe 10, and a secondary preheating pipe 18 is installed at the end of the oven 1 away from the sealing door 5, and the secondary preheating pipe 18 is connected to the gas distribution pipe 16 through a branch pipe, the output end of the air pump 2 is connected to the primary preheating pipe 15, and the primary preheating pipe 15 is connected to the middle part of the secondary preheating pipe 18, and the primary preheating pipe 15 and the secondary preheating pipe 18 are both wrapped with a heating wire 17.

[0026] Among them: the first-level preheating pipe 15, the second-level preheating pipe 18 and the electric heating network 19 can heat the air step by step, the drying temperature is higher, and it is easier to control the temperature. The air distribution pipe 16 corresponds to the rubber roller 20 in one-to-one position. At the same time, each air distribution pipe 16 is provided with a number of air jet holes 1601, which makes the air outlet more uniform and the drying effect better. Example 2

[0027] Based on the first embodiment, the solution in the first embodiment is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0028] As a preferred embodiment, an adjusting screw 12 is passed through the central position of the oven 1 near the side of the mounting plate 11, and the end of the adjusting screw 12 is rotatably connected to the middle of the mounting plate 11; further, by rotating the adjusting screw 12, the mounting plate 11 can be driven to move left and right in the oven 1, thereby adjusting the distance between the first clamping plate 13 and the second clamping plate 14, thereby facilitating the clamping and fixation of rubber rollers 20 of different specifications.

[0029] As a preferred embodiment, drive gears 9 are evenly arranged on one side of the oven 1 close to the first clamping disc 13, and the drive gears 9 are meshed with each other. The drive gears 9 are fixedly connected to the first clamping disc 13 through central shafts. Further, the rotation of the drive gears 9 can drive the first clamping disc 13 to rotate, that is, the clamped rubber roller 20 rotates self-rotationally, so that the rubber roller 20 is heated more evenly in all directions.

[0030] As a preferred embodiment, a drive motor 8 is fixed on the side wall of the oven 1 through a mounting bracket 7, and a driving gear 21 is installed at the output end of the drive motor 8 through a rotating shaft. The driving gear 21 is meshed with one of the drive gears 9. Further, when the drive motor 8 works, it drives the driving gear 21 to rotate, and through the gear transmission effect, it drives multiple drive gears 9 to rotate synchronously, that is, the first clamping disc 13 rotates synchronously, and the design is more reasonable.

[0031] As a preferred embodiment, air collecting hoppers 401 are evenly arranged at the top inside the oven 1, and the tops of the air collecting hoppers 401 are connected to the return air pipe 4 through branch pipes. Further, the hot air in the oven 1 can be discharged from the air collecting hoppers 401 and returned to the air pump 2 through the return air pipe 4 to realize the recycling of hot air, with higher thermal efficiency and reduced energy loss.

[0032] As a preferred embodiment, the mounting plate 11 is designed in a "C" shape, and the height of the mounting plate 11 is the same as the internal height of the oven 1. The second clamping disc 14 is rotatably connected to the mounting plate 11 through a rotating shaft. Further, the "C" shape design and the same height make the mounting plate 11 can only move left and right in the oven 1, and cannot tilt or shake, and the fixing effect on the rubber roller 20 is better.

[0033] As a preferred embodiment, the second clamping disc 14 corresponds to the first clamping disc 13 one by one, and a fixing plate 22 is connected to the inside of the second clamping disc 14 through a spring buffer column 23. Further, the fixing plate 22 can抵住 the end of the rubber roller 20 under the action of the spring buffer column 23 to realize the preliminary fixing of the rubber roller 20, and the installation is more convenient.

[0034] The working process of the present utility model is as follows:

[0035] It should be noted that there is an error in the original text of . "抵住" should be "abut against". The corrected translation is: Further, the fixing plate 22 can abut against the end of the rubber roller 20 under the action of the spring buffer column 23 to realize the preliminary fixing of the rubber roller 20, and the installation is more convenient.When in use, first, according to the specifications of the rubber roller 20, rotate the adjusting screw 12 to move the mounting plate 11 in the oven 1, adjust the distance between the first clamping plate 13 and the second clamping plate 14, and then install the rubber roller 20 between the first clamping plate 13 and the second clamping plate 14. At this time, the fixing plate 22 can be pressed against the end of the rubber roller 20 under the action of the spring buffer column 23, and then continue to rotate the adjusting screw 12 to make the clamping and fixing more stable. During drying, the air pump 2 passes the outside air into the primary preheating pipe 15, and the air passes through the primary preheating pipe 15 and the secondary preheating pipe 15. After the heat pipe 18 is preheated, the air enters the oven 1 through the air distribution pipe 16 of the air distribution pipe 16, and contacts the rubber roller 20 after secondary heating by the electric heating network 19 to achieve hot air drying. The hot air after use can be discharged from the air collecting hopper 401 and returned to the air pump 2 through the return air pipe 4 to achieve hot air recycling. During drying, the drive motor 8 works, driving the driving gear 21 to rotate, and driving the multiple transmission gears 9 to rotate synchronously through the gear transmission action, that is, the first chuck 13 rotates synchronously, driving the rubber roller 20 to rotate, so that the rubber roller 20 is heated more evenly in all directions.

[0036] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A polyurethane rubber roller vulcanization oven, comprising an oven (1), characterized in that: One end of the oven (1) is hinged with a sealing door (5), and a control panel (6) is arranged on the sealing door (5). At one end of the oven (1) far from the sealing door (5), gas distribution pipes (16) are evenly arranged, and air injection holes (1601) are evenly formed at one end of the gas distribution pipes (16) close to the sealing door (5). At one end of the oven (1) close to the sealing door (5), rubber rollers (20) are evenly installed, and an electric heating grid (19) is arranged in the oven (1) between the rubber rollers (20) and the gas distribution pipes (16). On one side of the interior of the oven (1), first clamping plates (13) are evenly installed, and on the other side of the interior of the oven (1), there is a mounting plate (11). On one side of the mounting plate (11) close to the first clamping plates (13), second clamping plates (14) are evenly arranged, and rubber rollers (20) are installed between the first clamping plates (13) and the second clamping plates (14); A gas pump (2) is installed on the top of the oven (1), and a three-way solenoid valve (3) is connected to the air inlet of the gas pump (2). A return air pipe (4) is connected to the bottom of the three-way solenoid valve (3), and an air inlet pipe (10) is connected to one end of the three-way solenoid valve (3) far from the gas pump (2). A secondary preheating pipe (18) is installed at one end of the oven (1) far from the sealing door (5), and the secondary preheating pipe (18) is connected to the gas distribution pipes (16) through branch pipes. The output end of the gas pump (2) is connected to a primary preheating pipe (15), and the primary preheating pipe (15) is connected to the middle of the secondary preheating pipe (18). Heating wires (17) are wound on both the primary preheating pipe (15) and the secondary preheating pipe (18).

2. The polyurethane rubber roller vulcanization oven according to claim 1, characterized in that: An adjusting screw rod (12) penetrates through the central position on one side of the oven (1) close to the mounting plate (11), and the end of the adjusting screw rod (12) is rotatably connected to the middle of the mounting plate (11).

3. The polyurethane rubber roller vulcanization oven according to claim 1, characterized in that: Drive gears (9) are evenly arranged on one side of the oven (1) close to the first clamping plates (13), and the drive gears (9) mesh with each other. The drive gears (9) are fixedly connected to the first clamping plates (13) through central shafts respectively.

4. The polyurethane rubber roller vulcanization oven according to claim 3, characterized in that: A drive motor (8) is fixed on the side wall of the oven (1) through a mounting frame (7), and a driving gear (21) is installed at the output end of the drive motor (8) through a rotating shaft. The driving gear (21) meshes with one of the drive gears (9).

5. The polyurethane rubber roller vulcanization oven according to claim 1, characterized in that: Air collecting hoppers (401) are evenly arranged at the top end of the interior of the oven (1), and the tops of the air collecting hoppers (401) are connected to the return air pipe (4) through branch pipes respectively.

6. The polyurethane rubber roller vulcanization oven according to claim 1, characterized in that: The mounting plate (11) is designed in a "C" shape, and the height of the mounting plate (11) is the same as the internal height of the oven (1). The second clamping plates (14) are rotatably connected to the mounting plate (11) through rotating shafts respectively.

7. The polyurethane rubber roller vulcanization oven according to claim 1, characterized in that: The second clamping plates (14) correspond to the first clamping plates (13) one by one, and fixing plates (22) are connected to the interiors of the second clamping plates (14) through spring buffer columns (23) respectively.

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