Color block printing device system

Abstract

The utility model discloses a color block printing device system which comprises a main body structure, a color block group and a central control unit installed on the main body structure, the main body structure is composed of a protruding frame and a central area, the central area is used for conveying a channel of a material sheet to be printed, and the frame is used for supporting parts to be installed in the frame. The main body structure further comprises a block position setting suite, a shaft position setting device, a conveying direction set and a mechanical arm position setting device. According to the utility model, the installation position of the color block group is recorded when the color block group is used for the first time, and if the color block group is used again, the system adjusts the position of the color block group during recording, so that the waste of raw materials and installation time is eliminated; the color printing plate installation system is not limited in the aspect of an image adjusting arm or a mechanical distance adjusting arm, can be suitable for a photogravure press with the image adjusting arm of any length, and can set the position of a color block with high precision in a short time.

Description

Technical Field

[0001] The utility model relates to the technical field of printing, in particular to a color block printing device system. Background Art

[0002] Printing involves creating text, characters, and images on paper using a stencil. Printing technology has continuously evolved over the years, and widely used printing systems include offset printing, digital printing, inkjet printing, laser printing, screen printing, and flexographic printing. Gravure printing creates images by punching holes in the surface of a die. During the printing process, liquid color or ink is injected into the grooves in the punched die surface and then transferred to the printed paper surface. Dies also have different depths of intaglio to produce varying color intensities. Gravure printing is commonly used for products such as packaging labels, tags, banknotes, transparent bags, laminated bags, and various plastic products. However, gravure printing is suitable for high-volume production because it is expensive and difficult to produce. The color block components must be positioned precisely before use. Furthermore, only one color can be printed at a time, and each setup must be performed using the exact color and material to be printed, resulting in wasteful raw materials and significant production time. Utility Model Content

[0003] The purpose of the utility model is to provide a color block printing device system, which provides a record of the installation position of the color block group when it is used for the first time. If the color block group is reused again, the system will adjust the position of the color block group when recording, which eliminates the need to waste raw materials and installation time. In addition, the color printing plate installation system has no restrictions on the image adjustment arm or the mechanical distance adjustment arm, and can be applied to gravure printing machines with image adjustment arms of any length, and the color block position can be set in a short time and with high precision.

[0004] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0005] A color block printing device system, comprising:

[0006] A main structure, a color block group, and a central control unit mounted on the main structure, wherein the main structure is composed of a raised frame and a central area, the central area is used for conveying the channel of the sheet of material to be printed, and the frame is used to support the installation of components;

[0007] Wherein, the main structure also includes a block position setting kit, an axis position setting device, a conveying direction group and a manipulator position setter;

[0008] wherein the block position setting kit comprises an installation support unit and a support frame, wherein the support frame is attached to the installation support unit and is used to support the installation of the control unit and the first sensor in a detachable manner;

[0009] Wherein, the shaft position setting device comprises a first rotation measuring device mounted on the power shaft and a second sensor for detecting the rotation distance or the movement angle;

[0010] The conveying direction group is composed of an input roller, a positioning roller, an adjustment roller, an outlet, and a mechanical arm regulator, and the mechanical arm regulator includes a mechanical arm and a central shaft installed on the mechanical arm;

[0011] The manipulator position setter is composed of a second power machine connected to a transmission shaft, and transmits power through a gear set with a transmitter, and a second rotation measuring device is also installed on the central shaft;

[0012] The control unit includes a measurement display unit, an input data receiving unit, an input data display unit, a starting unit, a start-stop unit, and an assembly command unit.

[0013] In the above-mentioned color block printing device system, the assembly command unit includes an assembly method and a disassembly method.

[0014] In the above-mentioned color block printing device system, the color block group is arranged to be installed in an area of ​​the main structure, the color block group includes a connecting shaft and a paint mold, and the color block group is driven by a driving device.

[0015] The above-mentioned color block printing device system, wherein the paint mold is provided with at least one positioning unit for further operation with the block position setting kit, and is installed with at least one end or part of the connecting shaft, and is fixed to the main structure through a bearing unit so that it can rotate in place on the main structure.

[0016] In the above-mentioned color block printing device system, the driving device is composed of a first power machine, which is connected to the transmission shaft and transmits power through gears.

[0017] In the above-mentioned color block printing device system, the driving device also includes a transmission device, which can be a chain or a belt for transmitting the power shaft. The power shaft is provided with a block gear set, and the speed of the connecting shaft is adjusted by the gear set.

[0018] The color block printing device system, wherein the support frame can be assembled or moved on the support frame, wherein the first sensor detects the positioning unit on the paint mold to set the correct position of the color block group.

[0019] The utility model has at least the following beneficial effects:

[0020] 1. In the present invention, a color patch printing device system is implemented. By providing a record of the installation position of a color patch group when it is first used, if the color patch group is reused, the system will adjust the position of the color patch group when recording, which eliminates the need to waste raw materials and installation time. In addition, the color printing plate installation system has no restrictions on image adjustment arms or mechanical distance adjustment arms and can be applied to gravure printing machines with image adjustment arms of any length. The color patch positions can be set in a short time and with high precision.

[0021] 2. The present invention provides a color patch printing device system that can store a default use position. When the color patch set is put back into use, the patch installation system can return the patch to its previously recorded ready-to-use position.

[0022] 3. The present invention provides a color block printing device system, wherein a positioning unit is provided on the color mold of the color printing plate set, and a sensor is provided to detect the positioning unit and store the position value. In addition, a rotation speed measurement device is installed in the drive device. This device includes a power machine, a transmission shaft, and a block gear set to help measure the movement position of the shaft driving the coating mold. The collected position value is sent to the memory of the central control unit for recording. The user must record the color mold position code. The next time the user wants to reuse the color block set, he or she can specify the position value. The central control unit instructs the drive device to move the color block set to the recorded position.

[0023] 4. The present invention provides a color patch printing system that includes a robotic arm position setting unit, commonly known as an image adjustment arm. This unit comprises a motor that drives a rotating arm and is connected to a gyroscope to set the arm's position. The collected position values ​​are sent to a memory in a central control unit and recorded. The central control unit then commands a drive unit to also drive the robotic arm position setter to the recorded position.

[0024] 5. The present invention provides a color block printing device system in which the color block installation system can store the default usage position. When the color block set is put back into use, the block installation system can then return the block to its previously recorded ready-to-use position. The user does not need to waste time and materials to re-set the color block position each time it is used. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0026] Figure 1 This is a schematic structural diagram of the color block printing device system of the present invention;

[0027] Figure 2 This is a structural diagram of the conveying direction group in the color block printing device system of the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of the central control unit in the color block printing device system of the present invention.

[0029] Description of Figure Numbers:

[0030] 1. Main structure; 11. First structure; 12. Second structure; 13. Hole;

[0031] 2. Color block group; 21. Connecting shaft; 22. Paint mold; 23. Positioning unit;

[0032] 3. Driving device; 31. First power machine; 32. Transmission shaft; 33. Gear; 34. Power shaft; 35. Block gear set;

[0033] 4. Block position setting kit; 41. Mounting support unit; 42. Support frame; 43. Control unit; 44. First sensor;

[0034] 5. Shaft position setting device; 51. First rotation measuring device; 52. Second sensor;

[0035] 6. Conveying direction group; 61. Input roller; 62. Positioning roller; 63. Adjustment roller; 64. Exit; 65. Robotic arm adjuster; 651. Center axis; 652. Robotic arm;

[0036] 7. Manipulator position setter; 71. Second power machine; 72. Transmission shaft; 73. Gear set; 74. Second rotation measuring device;

[0037] 8. Central control unit; 81. Measurement and display unit; 82. Input data receiving unit; 83. Input data display unit; 84. Start unit; 85. Start-stop unit; 86. Assembly command unit; 861. Assembly method; 862. Disassembly and assembly method. DETAILED DESCRIPTION

[0038] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0039] Please refer to Figures 1 to 3 As shown, an embodiment of the present invention provides a color patch printing device system, comprising: a main structure 1, a color patch group 2, and a central control unit 8 mounted on the main structure 1. The main structure 1 is composed of a raised frame and a central area. The central area is used as a channel for conveying sheets of material to be printed, and the frame is used to support the installation of components.

[0040] The main structure 1 includes a first structure 11 and a second structure 12, and holes 13 are formed on both the first structure 11 and the second structure 12.

[0041] Among them, the main structure 1 also includes a block position setting kit 4, an axis position setting device 5, a conveying direction group 6 and a manipulator position setter 7;

[0042] The block position setting kit 4 includes an installation support unit 41 and a support frame 42 , wherein the support frame 42 is attached to the installation support unit 41 and is used to support the installation of a control unit 43 and a first sensor 44 in a detachable manner;

[0043] The shaft position setting device 5 includes a first rotation measuring device 51 mounted on the power shaft 34 and a second sensor 52 for detecting the rotation distance or the movement angle;

[0044] The conveying direction group 6 is composed of an input roller 61, a positioning roller 62, an adjustment roller 63, an outlet 64 and a robot arm regulator 65. The robot arm regulator 65 includes a robot arm 652 and a central shaft 651 installed on the robot arm 652.

[0045] Among them, the manipulator position setter 7 is composed of a second power machine 71 connected to a transmission shaft 72, and transmits power through a gear set 73 with a transmitter. A second rotation measuring device 74 is also installed on the central shaft 651;

[0046] The control unit 43 includes a measurement display unit 81 , an input data receiving unit 82 , an input data display unit 83 , a starting unit 84 , a start-stop unit 85 and an assembly command unit 86 .

[0047] Please refer to Figures 1 to 3 As shown, the assembly command unit 86 includes an assembly mode 861 and a disassembly mode 862 .

[0048] Please refer to Figures 1 to 3 As shown, the color block set 2 is arranged to be installed in an area of ​​the main structure 1 , the color block set 2 includes a connecting shaft 21 and a paint mold 22 , and the color block set 2 is driven by a driving device 3 .

[0049] Please refer to Figures 1 to 3 As shown, the paint mold 22 is provided with at least one positioning unit 23 for further operation with the block position setting kit 4 and is installed with at least one end or part of the connecting shaft 21 and fixed to the main structure 1 through a bearing unit so that it can rotate in place on the main structure 1.

[0050] Please refer to Figures 1 to 3As shown, the driving device 3 is composed of a first power machine 31 , which is connected to a transmission shaft 32 and transmits power through a gear 33 .

[0051] Please refer to Figures 1 to 3 As shown, the driving device 3 also includes a transmission device, which can be a chain or a belt, for transmitting the power shaft 34. The power shaft 34 is provided with a block gear set 35, and the speed of the connecting shaft 21 is adjusted by the block gear set 35.

[0052] Please refer to Figures 1 to 3 As shown, the support frame 42 can be assembled or moved on the support frame 42 , wherein the first sensor 44 detects the positioning unit 23 on the paint mold 22 for setting the correct position of the color block group 2 ;

[0053] By adopting the above technical solution, by providing a record of the installation position of the color block group 2 when it is used for the first time, if the color block group 2 is reused again, the system will adjust the position of the color block group 2 when recording, which eliminates the need to waste raw materials and installation time. In addition, the color printing plate installation system has no restrictions on the image adjustment arm or the mechanical distance adjustment arm, and can be applied to gravure printing machines with image adjustment arms of any length, and the color block position can be set in a short time and with high precision.

[0054] Install the system by collecting and recording the values ​​for the color plate, as follows.

[0055] A: Install the block position setting kit 4 to the mounting support unit 41.

[0056] B: To command the first power machine 31 to transmit power from the transmission shaft 32 to the power shaft 34 by pressing the starting unit 84, so that the connecting shaft 21 rotates respectively, as the structure mentioned above.

[0057] C: Positioning unit 23 detects whether paint mold 22 is located on connecting shaft 21. When the first sensor 44 detects this, control unit 43 records the position value in the memory of central control unit 8. Simultaneously, first rotation measuring device 51 detects the rotation distance or movement angle of the shaft and transmits the value to be recorded in the memory of central control unit 8. The values ​​detected by positioning unit 23 and the values ​​obtained based on the detected rotation distance or shaft movement angle are also displayed on measurement display unit 81. The user must save these collected values.

[0058] In summary, the position value displayed on the measurement display unit 81 is like a code indicating the position value that the user must record.

[0059] D: Record the position of the robot arm adjuster 65 in the memory of the central control unit 8 and set the robot arm adjuster 65 to its last used position.

[0060] The memory of the central control unit 8 records the position value as the distance between the position positioning roller 62 of the first color and the distance adjustment roller 63 and combines the distance between the adjustment roller 63 and the position positioning roller 62 of the next color B. Figure 2

[0061] In summary, the arrangement is to record the value A together with the value B in the memory of the central control unit 8 or can be described as the equation A+B. If there is more than one color block group 2, the arrangement format is the same as above.

[0062] E: Press the start-stop unit 85, and then remove the block position setting kit 4.

[0063] F: Move the block position setting kit 4 to the position of the color block group 2. Next, if there is more than one color block group 2, repeat steps A to E.

[0064] However, Methods C and D can be performed simultaneously. There's no need to perform any of these methods first. Furthermore, the code values ​​displayed on the measurement display unit 81 can be automatically memorized by the system itself, rather than manually memorized. For example, if recording is the working mode for that color, then when you want to use color patch set 2 again, simply select that mode.

[0065] The process of reinstalling by bringing back color patch set 2 consists of the following approach.

[0066] The storage value is inputted using the print block position setting method by the input data receiving unit 82 for storing and recording the value.

[0067] G: The mode of the assembly command unit 86 is adjusted to the assembly mode 861, so that the instruction processing unit central control unit 8 commands the first power machine 31 to drive the power shaft 34 and / or the transmission shaft 32 to rotate to the position recorded by the value measured by the first rotation measuring device 51. At the same time, the measurement value of the second sensor 52 is also checked.

[0068] H: The processing and command unit of the central control unit 8 sends a command to the second power machine 71, and the central shaft 651 drives the robot arm adjuster 65 to reach a specified angle, which is monitored by the second rotation measuring device 74.

[0069] I: Processing and command unit Central control unit 8 orders first power machine 31 to stop running when power shaft 34 is in the correct position. Simultaneously, order second power machine 71 to also stop when central shaft 651 is in the correct position.

[0070] J: Move the first sensor 44 so that the positioning unit 23 is in the same position as the paint mold 22

[0071] F: Adjust the mode of the assembly command unit 86, enter the disassembly mode 862, press the start unit 84 and check the value on the measurement display unit 81. Is it consistent with the recorded content? Used to check whether the position of the first sensor 44 is the same as that of the positioning unit 23?

[0072] K: If there is more than one set of color patch group 2, repeat steps A to F.

[0073] However, Methods B and C can be performed simultaneously without taking any of the other methods first.

[0074] The patent of the above features thus forms a printing block installation kit that can be used with gravure printing machines of all sizes, and can install the color block set 2 to the original or predetermined position in a short time with high precision. No paint or raw materials such as plate materials are wasted during the installation process when installing the color block set 2.

[0075] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention through the above teachings or the technology or knowledge in the relevant field. Modifications and variations made by those skilled in the art without departing from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. A color block printing device system, characterized in that: The invention comprises a main structure (1), a color block group (2), and a central control unit (8) mounted on the main structure (1), wherein the main structure (1) is composed of a raised frame and a central area, the central area is used for conveying a channel for sheets of material to be printed, and the frame is used for supporting the installation of components; The main structure (1) includes a first structure (11) and a second structure (12), and holes (13) are provided on both the first structure (11) and the second structure (12); Wherein, the main structure (1) further includes a block position setting kit (4), an axis position setting device (5), a conveying direction group (6) and a manipulator position setter (7); The block position setting kit (4) comprises a mounting support unit (41) and a support frame (42), wherein the support frame (42) is attached to the mounting support unit (41) and is used to support the installation of a control unit (43) and a first sensor (44) in a detachable manner; The shaft position setting device (5) includes a first rotation measuring device (51) mounted on the power shaft (34) and a second sensor (52) for detecting a rotation distance or a movement angle; The conveying direction group (6) is composed of an input roller (61), a positioning roller (62), an adjustment roller (63), an outlet (64), and a mechanical arm regulator (65). The mechanical arm regulator (65) includes a mechanical arm (652) and a central shaft (651) mounted on the mechanical arm (652). The manipulator position setter (7) is composed of a second power machine (71) connected to a transmission shaft (72), and transmits power through a gear set (73) with a transmitter, and a second rotation measuring device (74) is also installed on the central shaft (651); The control unit (43) includes a measurement display unit (81), an input data receiving unit (82), an input data display unit (83), a starting unit (84), a start-stop unit (85), and an assembly command unit (86).

2. The color block printing device system according to claim 1, characterized in that: The assembly command unit (86) includes an assembly mode (861) and a disassembly mode (862).

3. The color block printing device system according to claim 2, characterized in that: The color block group (2) is arranged to be installed in an area of ​​the main structure (1), the color block group (2) comprises a connecting shaft (21), a paint mold (22), and the color block group (2) is driven by a driving device (3).

4. The color block printing device system according to claim 3, characterized in that: The paint mold (22) is provided with at least one positioning unit (23) for further operation with the block position setting kit (4) and is installed with at least one end or part of the connecting shaft (21) and fixed to the main structure (1) through a bearing unit so that it can be rotated in place on the main structure (1).

5. The color block printing device system according to claim 4, characterized in that: The driving device (3) is composed of a first power machine (31), which is connected to a transmission shaft (32) and transmits power through a gear (33).

6. The color block printing device system according to claim 5, characterized in that: The driving device (3) also includes a transmission device, which can be a chain or a belt, for transmitting a power shaft (34). A block gear set (35) is provided on the power shaft (34), and the speed of the connecting shaft (21) is adjusted by the block gear set (35).

7. The color block printing device system according to claim 6, characterized in that: The support frame (42) can be assembled or moved on the support frame (42), wherein a first sensor (44) detects a positioning unit (23) on the paint mold (22) for setting the position of a correct color block group (2).

Images