Wire harness conveying device

Abstract

The utility model discloses a wire harness conveying device, and relates to the technical field of wire harness conveying. The wire harness conveying device comprises a rack and a control device, the inner wall of the rack is rotationally connected with a rotating roller, the outer side of the rotating roller is provided with a conveying belt, the outer wall of the conveying belt is fixedly connected with a first partition plate, the outer wall of the first partition plate is provided with a partition groove, and the outer wall of the rack is provided with a first mounting frame; and moving grooves are formed in the outer walls of the two sides of the first mounting frame, moving blocks are slidably connected to the inner walls of the moving grooves, a transverse plate is fixedly connected between the outer walls of the moving blocks, and lead screws are rotationally connected to the inner walls of the moving grooves. According to the utility model, the winding and accumulation of wire harnesses are effectively prevented, and the uniformity of the wire harnesses and the convenience of subsequent processing are improved; the intelligent monitoring mechanism automatically adjusts the running state of the conveying belt, the conveying belt works intermittently, unnecessary idling and energy consumption are avoided, and the energy-saving effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire harness transportation, in particular to a wire harness transportation device. Background Art

[0002] During the production process, automotive wiring harnesses need to go through multiple processing steps before they can be installed on the car. From raw materials to finished products, the wiring harnesses go through cutting, crimping, twisting, combining, assembly, assembly, conduction, finished product inspection, warehousing, and outbound transportation. Conveying devices are required between adjacent links.

[0003] During large-scale transportation, electronic wiring harnesses are prone to entanglement, which not only increases the difficulty of separation and sorting in subsequent processes, but may also cause damage to the wiring harnesses, affect electrical performance, and reduce production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a wire harness conveying device, which solves the technical problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a wire harness conveying device, comprising a frame and a control device, wherein the inner wall of the frame is rotatably connected to a rotating roller, a conveyor belt is provided on the outer side of the rotating roller, a partition plate 1 is fixedly connected to the outer wall of the conveyor belt, and a partition groove is formed on the outer wall of the partition plate 1;

[0006] The outer wall of the said frame is provided with a mounting bracket, and the outer wall of the said mounting bracket is provided with a movable groove on both sides. The inner wall of the said movable groove is slidably connected with the movable block, and a cross plate is fixedly connected between the outer wall of the said movable block, and the inner wall of the said movable groove is rotatably connected to the outer wall of the said movable block;

[0007] The top outer wall of the frame is fixedly connected to a second mounting frame, the top outer wall of the second mounting frame is fixedly connected to a visual sensor, and the visual sensor, motor one and motor two are all electrically connected to the control device.

[0008] Preferably, a motor 1 is fixedly connected to the outer side of the frame, a transmission mechanism is provided between the motor 1 and the conveyor belt, and the motor 1 and the conveyor belt are driven by a transmission device.

[0009] Preferably, the transmission mechanism includes a gear and a chain, the rotating roller and the output shaft of the motor 1 are fixedly connected with a gear, and the outer side of the gear is transmission-connected with a chain.

[0010] Preferably, the outer wall of the mounting frame is fixedly connected to a splint, the inner wall of the splint is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a limiting plate, the inner wall of the sliding groove is rotatably connected to an adjusting screw, and the outer wall of the adjusting screw is threadedly connected to the inner wall of the limiting plate.

[0011] Preferably, the partition plates are evenly distributed in an array on the conveyor belt, and the partition grooves are evenly distributed in an array on the partition plate.

[0012] Preferably, the width of the separation groove is adapted to the width of the second separation plate.

[0013] Compared with the related art, the wire harness conveying device provided by the present invention has the following beneficial effects:

[0014] 1. The utility model provides a conveying device for wire harnesses. The rectangular separation space formed by the first and second partition plates ensures that the wire harnesses maintain a fixed spacing during the conveying process, effectively prevents the entanglement and accumulation of the wire harnesses, and improves the neatness of the wire harnesses and the convenience of subsequent processing.

[0015] 2. The utility model provides a wire harness conveying device, which uses a visual sensor to monitor in real time whether the wire harness on the conveyor belt has been taken away, etc. When the wire harness is taken away, the conveyor belt starts to work and conveys the wire harness in the next rectangular separation space to the bottom of the second mounting frame, and then the conveyor belt stops working. The intelligent monitoring mechanism automatically adjusts the operating status of the conveyor belt, and the conveyor belt works intermittently to avoid unnecessary idling and energy consumption, thereby saving energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a side structural diagram of the present utility model;

[0018] Figure 3 This is a structural diagram of a mounting frame of the utility model;

[0019] Figure 4 For the utility model Figure 1 The schematic diagram of the structure just hit at A in the middle;

[0020] Figure 5 For the utility model Figure 3 Enlarged structural diagram at point B in the middle.

[0021] In the figure: 1. Frame; 2. Rotating roller; 3. Conveyor belt; 4. Motor 1; 5. Gear; 6. Chain; 7. Partition plate 1; 8. Partition slot; 9. Mounting frame 1; 10. Clamp; 11. Limit plate; 12. Adjusting screw; 13. Moving slot; 14. Moving block; 15. Screw; 16. Motor 2; 17. Horizontal plate; 18. Strip slot; 19. Screw; 20. Nut; 21. Partition plate 2; 22. Mounting frame 2; 23. Vision sensor. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] Example:

[0024] See also Figure 1-Figure 5 The utility model provides a technical solution: a wire harness conveying device, comprising a frame 1 and a control device, the inner wall of the frame 1 is rotatably connected to a rotating roller 2, a conveyor belt 3 is provided on the outer side of the rotating roller 2, a partition plate 7 is fixedly connected to the outer wall of the conveyor belt 3, and a partition groove 8 is provided on the outer wall of the partition plate 7;

[0025] The outer wall of the frame 1 is provided with a mounting frame 9, and the outer walls of both sides of the mounting frame 9 are provided with a moving groove 13. The inner wall of the moving groove 13 is slidably connected with a moving block 14. The outer walls of the moving block 14 are fixedly connected with a horizontal plate 17. The inner wall of the moving groove 13 is rotatably connected with a screw rod 15. The outer wall of the screw rod 15 is threadedly connected to the inner wall of the moving block 14. The top outer wall of the mounting frame 9 is fixedly connected to a motor 2 16. The output shaft of the motor 2 16 is fixedly connected to one end of the screw rod 15. The outer wall of the horizontal plate 17 is provided with a strip groove 18. The inner wall of the strip groove 18 is plugged with a screw 19. The outer wall of the screw 19 is threadedly connected with a nut 20. The bottom outer wall of the nut 20 abuts against the top outer wall of the mounting frame 9. The bottom end of the screw 19 is fixedly connected with a partition plate 21. The partition plate 21 is plugged into the partition groove 8 on the partition plate 7. A rectangular partition space is formed between the partition plate 21 and the outer wall of the partition plate 7;

[0026] The top outer wall of the frame 1 is fixedly connected to the second mounting frame 22, and the top outer wall of the second mounting frame 22 is fixedly connected to the visual sensor 23. The visual sensor 23, the motor 1 4, and the motor 2 16 are all electrically connected to the control device.

[0027] In this embodiment, the screw 19 is inserted into the strip groove 18, and after adjusting the position, the nut 20 is tightened, which indirectly realizes the installation of the partition plate 21. The motor 2 16 is started to drive the screw rod 15 to rotate, and the screw rod 15 drives the moving block 14 to move in the moving groove 13. The moving block 14 drives the cross plate 17 to move accordingly, and the cross plate 17 drives the partition plate 2 21 to move; when the wire harness needs to be transported, the partition plate 21 is moved downward so that the partition plate 21 is plugged into the partition plate 1 7; the wire harness is placed in the rectangular separation space formed by the partition plate 21 and the partition plate 1 7 to ensure that the wire harness maintains a certain distance during the transportation process to avoid the entanglement and accumulation of the wire harness, and the conveyor belt 3 is started to realize the transportation of the wire harness.

[0028] A vision sensor 23 mounted atop mounting frame 22 monitors the wire harnesses on conveyor belt 3, capturing real-time image information on conveyor belt 3. Through its connection to a control device, it monitors the position, quantity, and removal status of the wire harnesses beneath mounting frame 22. The vision sensor 23 transmits this information to the control device, which determines the status of the wire harnesses and responds accordingly. When it detects that all the wire harnesses within the rectangular compartment beneath the vision sensor 23 have been removed, a start command is triggered, automatically activating conveyor belt 3 and smoothly and accurately conveying the next wire harness within the rectangular compartment to the designated location beneath mounting frame 22. When the next wire harness within the rectangular compartment reaches the bottom of the vision sensor 23, a stop command is triggered, causing the control device to stop conveyor belt 3, ensuring the continuity and efficiency of the production process and avoiding unnecessary idling and energy consumption.

[0029] Among them, the outer side of the frame 1 is fixedly connected with a motor 4, a transmission mechanism is provided between the motor 4 and the conveyor belt 3, and the motor 4 and the conveyor belt 3 are driven by the transmission device.

[0030] Among them, the transmission mechanism includes a gear 5 and a chain 6. The rotating roller 2 and the output shaft of the motor 4 are fixedly connected to the gear 5, and the outer side of the gear 5 is transmission-connected to the chain 6.

[0031] In this embodiment, the motor 1 4 is started by the control device, and the rotating roller 2 is driven to rotate through the transmission mechanism. When the rotating roller 2 rotates, the conveyor belt 3 also moves accordingly, thereby realizing the transportation of the wire harness.

[0032] Among them, the outer wall of the mounting frame 9 is fixedly connected with a splint 10, the inner wall of the splint 10 is provided with a sliding groove, the inner wall of the sliding groove is slidingly connected with a limit plate 11, the inner wall of the sliding groove is rotatably connected with an adjusting screw 12, and the outer wall of the adjusting screw 12 is threadedly connected to the inner wall of the limit plate 11.

[0033] In this embodiment, by rotating the adjusting screw 12, the limit plate 11 can be driven to slide in the slide groove. When the limit plate 11 abuts against the outer wall of the mounting frame 9, the connection and fixation of the splint 10 and the mounting frame 9 are achieved, thereby facilitating the fixation of the mounting frame 9.

[0034] Among them, the partition plates 7 are evenly distributed in an array on the conveyor belt 3, and the partition grooves 8 are evenly distributed in an array on the partition plates 7.

[0035] The width of the separation groove 8 is adapted to the width of the second separation plate 21 .

[0036] In this embodiment, the width of the partition groove 8 is adapted to the width of the partition plate 21, which facilitates the plugging of the partition plate 21 and the partition plate 1 7; the longitudinal partition plate 21 and the transverse partition plate 1 7 form a plurality of rectangular partition spaces, and each rectangular partition space becomes an independent storage unit for the wire harness.

[0037] Working Principle: Insert screw 19 into strip groove 18, adjust the position, and tighten nut 20, indirectly achieving the installation of partition plate 21. Start motor 2 16 to rotate screw 15, which drives moving block 14 to move within moving groove 13. Moving block 14 drives cross plate 17 to move accordingly, and cross plate 17 drives partition plate 2 21 to move. When the wire harness needs to be transported, move partition plate 2 21 downward so that partition plate 2 21 is plugged into partition plate 1 7. Place the wire harness in the rectangular separation space formed by partition plate 2 21 and partition plate 1 7, ensuring that the wire harness maintains a certain distance during transportation to prevent entanglement and accumulation. Start motor 1 4 through the control device, and drive rotating roller 2 to rotate through the transmission mechanism. When rotating roller 2 rotates, conveyor belt 3 also moves, thereby achieving wire harness transportation.

[0038] The visual sensor 23 mounted on top of the second mounting frame 22 is used to monitor the wire harnesses on the conveyor belt 3, capturing image information on the conveyor belt 3 in real time. Through connection with the control device, it monitors the position, quantity, and whether the wire harnesses below the second mounting frame 22 have been removed. The visual sensor 23 transmits the monitored information to the control device, which determines the status of the wire harnesses and responds accordingly. When it is detected that all the wire harnesses in the rectangular separation space below the visual sensor 23 have been removed, a command to start the conveyor belt 3 is triggered, and the conveyor belt 3 is started, conveying the wire harnesses in the next rectangular separation space to the designated mounting frame 22 and below the visual sensor 23. The stop command is triggered, and the control device stops the conveyor belt 3 to avoid unnecessary idling and energy consumption.

[0039] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire harness conveying device, comprising a frame (1) and a control device, characterized in that: The inner wall of the frame (1) is rotatably connected to a rotating roller (2), a conveyor belt (3) is provided on the outer side of the rotating roller (2), a partition plate (7) is fixedly connected to the outer wall of the conveyor belt (3), and a partition groove (8) is provided on the outer wall of the partition plate (7); The outer wall of the frame (1) is provided with a mounting frame (9), and the outer walls on both sides of the mounting frame (9) are provided with a moving groove (13), the inner wall of the moving groove (13) is slidably connected to a moving block (14), and a transverse plate (17) is fixedly connected between the outer walls of the moving block (14), and the inner wall of the moving groove (13) is rotatably connected to a screw rod (15), and the outer wall of the screw rod (15) is threadedly connected to the inner wall of the moving block (14), and the top outer wall of the mounting frame (9) is fixedly connected to a motor (16), and the output shaft of the motor (16) is connected to the screw rod. One end of the (15) is fixedly connected, the outer wall of the horizontal plate (17) is provided with a strip groove (18), the inner wall of the strip groove (18) is plugged with a screw (19), the outer wall of the screw (19) is threadedly connected with a nut (20), the bottom outer wall of the nut (20) is in contact with the top outer wall of the mounting frame (9), the bottom end of the screw (19) is fixedly connected with the partition plate 2 (21), the partition plate 2 (21) is plugged with the partition groove (8) on the partition plate 1 (7), and a rectangular partition space is formed between the partition plate 2 (21) and the outer wall of the partition plate 1 (7); The top outer wall of the frame (1) is fixedly connected to a second mounting frame (22), the top outer wall of the second mounting frame (22) is fixedly connected to a visual sensor (23), and the visual sensor (23), the first motor (4), and the second motor (16) are all electrically connected to the control device.

2. A wire harness conveying device according to claim 1, characterized in that: The outer side of the frame (1) is fixedly connected to a motor 1 (4), a transmission mechanism is provided between the motor 1 (4) and the conveyor belt (3), and the motor 1 (4) and the conveyor belt (3) are driven by a transmission device.

3. A wire harness conveying device according to claim 2, characterized in that: The transmission mechanism comprises a gear (5) and a chain (6); the rotating roller (2) and the output shaft of the motor (4) are fixedly connected with the gear (5); and the outer side of the gear (5) is transmission-connected with the chain (6).

4. The wire harness conveying device according to claim 1, characterized in that: The outer wall of the mounting frame (9) is fixedly connected to a clamping plate (10), the inner wall of the clamping plate (10) is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a limit plate (11), the inner wall of the sliding groove is rotatably connected to an adjusting screw (12), and the outer wall of the adjusting screw (12) is threadedly connected to the inner wall of the limit plate (11).

5. The wire harness conveying device according to claim 1, characterized in that: The partition plates (7) are evenly distributed in an array on the conveyor belt (3), and the partition grooves (8) are evenly distributed in an array on the partition plate (7).

6. The wire harness conveying device according to claim 1, characterized in that: The width of the separation groove (8) is adapted to the width of the second separation plate (21).

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