Capacitor sorting and discharging device
Through the deflection control of the inclined guide structure and sorting device, the problem of slowing the conveying line rate during capacitor sorting and discharge is solved, and fast and efficient capacitor sorting is achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202422109596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-29
AI Technical Summary
During the production process of existing capacitors, when capacitors that do not meet the requirements are sorted and discharged, a horizontal push rod structure is required to slow down or suspend the conveying line rate, affecting production efficiency, especially capacitors with larger volume and mass.
The inclined guide structure and sorting device are adopted to form a guide structure by controlling the deflection of the sorting plate to achieve rapid sorting and unloading of the capacitors to avoid the impact on normal transport.
It improves the efficiency of capacitor sorting and cutting, ensuring that the normal conveying process is not affected, and is especially suitable for capacitors with larger volume and mass, shortening the cutting distance and time.
Smart Images
Figure CN223291735U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production, in particular to a capacitor sorting and blanking device. Background Art
[0002] During the production and testing process of capacitors, capacitors that do not meet the quality requirements need to be sorted out on the continuously operating conveyor line to avoid mixing and indistinguishable capacitors of different qualities; some capacitor conveyor lines are equipped with horizontal push rod structures to exert horizontal force on the capacitors on the conveyor line, pushing the capacitors out of the normally operating conveyor line, thereby realizing capacitor sorting and unloading.
[0003] However, in order to ensure the stability of the capacitor pushing and unloading process, the conveying rate of the conveyor line for normal transport of capacitors needs to be controlled slowly or even suspended, affecting the production and conveying efficiency of the capacitors, especially for capacitors with large volume, mass and long horizontal pushing distance, whose normal conveying efficiency is greatly limited. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a capacitor sorting and unloading device, which can realize rapid sorting and unloading of capacitors through an inclined guide structure, thereby greatly improving the efficiency of capacitor sorting and unloading.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A capacitor sorting and unloading device includes a sorting device installed on the upper end of a conveying device, the conveying device is used to convey capacitors in a directional movement, the conveying device includes a conveying positioning frame and a conveying end, the conveying end surface is divided into a sorting area located in the middle position and conveying areas located on both sides, the capacitors are placed in the conveying area at intervals, the sorting device is arranged in the sorting area, the sorting device includes a vertically arranged sorting plate and a sorting shaft, the sorting shaft is externally connected to an electric control device for controlling the sorting plate to deflect outward by a predetermined angle, and the deflected sorting plate forms an inclined guide structure to realize capacitor sorting and unloading.
[0007] Preferably, a transfer device is installed on the outside of the conveying device opposite to the sorting device, and two transfer devices are installed symmetrically.
[0008] Preferably, an inclined guide plate is fixed to the upper end of the transfer device, and the horizontal projection surface of the guide plate partially overlaps with the conveying area.
[0009] Preferably, a second guide transmission device is installed on the side wall of the guide plate, and the second guide transmission device performs directional transmission to achieve guided transportation of the side wall of the capacitor.
[0010] Preferably, the side wall of the sorting plate is installed with a first guide transmission device, and the first guide transmission device performs directional transmission to achieve guided transportation of the side wall of the capacitor.
[0011] Preferably, a telescopic component is installed on the side wall of the sorting plate, and the telescopic component is located on the side away from the sorting shaft.
[0012] Preferably, the telescopic component is an elastic telescopic rod or an elastic airbag.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] Compared with the traditional push rod structure, the control process of the sorting device is simple and fast by controlling the deflection of the sorting device to form an inclined guide structure. By controlling the deflection of the sorting device to form a guide structure, the capacitors can be sorted and unloaded during the normal transportation of the capacitors. This method will not affect the normal transportation of the capacitors, thereby ensuring the efficiency of the normal transportation of the capacitors. In addition, by placing the capacitors at the edge positions on both sides, the distance and time for the capacitors to be unloaded are shorter, which is especially suitable for sorting and unloading capacitors with larger mass and volume, and the efficiency of capacitor sorting and unloading is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0016] Figure 2 This is a schematic diagram of the main structure of the present utility model.
[0017] Figure 3 It is a schematic diagram of the top structure of the utility model.
[0018] Figure 4 For this utility model Figure 3 A is an enlarged structural diagram of FIG.
[0019] In the figure: 100, conveying device; 110, conveying positioning frame; 120, conveying end; 200, capacitor; 300, guide assembly; 310, guide block; 320, control rod; 400, detection device; 410, detection mounting frame; 420, detection assembly; 500, sorting device; 510, sorting plate; 511, first guide transmission device; 512, telescopic assembly; 520, sorting shaft; 600, guide plate; 610, second guide transmission device; 700, transfer device. DETAILED DESCRIPTION
[0020] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without violating the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0022] During the production process, capacitors need to undergo operations such as glue filling, cutting, and surface treatment. Capacitors that do not meet the quality requirements need to be individually selected for repair or scrapping.
[0023] For capacitors produced in batches, the processing and testing process is carried out automatically through the conveyor line. During the production and testing process, the capacitors are transported in a directional movement and pass through the processing and testing equipment in sequence to complete the automated production of the capacitors.
[0024] For capacitors whose quality does not meet the requirements, they need to be picked out of the continuously operating conveyor line to avoid mixing and indistinguishable capacitors of different qualities; some capacitor conveyor lines are equipped with a horizontal push rod structure to exert horizontal force on the capacitors on the conveyor line, pushing the capacitors out of the normally operating conveyor line to achieve capacitor sorting and unloading; however, in order to ensure the stability of the capacitor pushing and unloading process, the conveying rate of the conveyor line for normal transportation of capacitors needs to be controlled slower or even suspended, affecting the production and transportation efficiency of the capacitors, especially for capacitors with larger volume and mass, whose normal transportation efficiency is greatly restricted.
[0025] In order to solve the above problems, refer to the attached Figure 1 -Attached Figure 4A capacitor production conveyor line includes a conveying device 100, which includes a conveying positioning frame 110 and a conveying end 120. The conveying device 100 here can be selected as a belt conveyor device or a roller drive device; a detection device 400 and a sorting device 500 are successively installed on the upper end of the conveying device 100. The detection device 400 can detect the surface state of the capacitor 200 to determine whether the capacitor 200 meets the production requirements; the sorting device 500 can sort and discharge the capacitor 200, and guide the capacitor 200 that does not meet the requirements to the outside of the conveying device 100 to realize the sorting, unloading and conveying of the capacitor 200.
[0026] The conveying device 100, the detection device 400 and the sorting device 500 are electrically connected here, and multiple capacitors 200 are placed at intervals. After the detection device 400 detects that the capacitor 200 does not meet the requirements, the conveying coordinates of the capacitor 200 are positioned. When the conveying device 100 is transported to a predetermined distance, the sorting device 500 is controlled to sort and unload the corresponding capacitors 200.
[0027] Different from the traditional push rod unloading structure, the sorting device 500 here includes a sorting plate 510 and a sorting shaft 520. The sorting plate 510 and the sorting shaft 520 are both arranged vertically. By controlling the sorting shaft 520, the sorting plate 510 can be controlled to deflect to a predetermined angle. At this time, the sorting plate 510 forms an inclined guide structure, and the bottom of the capacitor 200 moves toward the front side under the action of the conveying device 100. At the same time, the side wall of the capacitor 200 is guided to the outside under the action of the sorting plate 510. The capacitor 200 deviates from the surface of the conveying end 120 during the conveying process, thereby realizing the sorting and unloading of different capacitors 200.
[0028] The surface of the conveying end 120 is divided into a sorting area located in the middle position and conveying areas located on both sides. The capacitors 200 are alternately placed in the conveying areas on both sides. The sorting device 500 is arranged in the sorting area. The detection device 400 can perform image detection on the capacitors 200 on both sides to make quality judgments; the sorting device 500 is deflected toward the corresponding side to form an inclined guide structure, and the capacitor 200 is offset to the outside under the dual action to realize the sorting and unloading of the capacitor 200; whichever side of the conveying area has capacitors 200 whose quality does not meet the requirements, that is, the side to which the sorting device 500 is deflected, to complete the sorting and unloading of the capacitors 200 on both sides.
[0029] In summary, compared with the traditional push rod structure, the control process of the sorting device 500 is simple and fast by controlling the deflection of the sorting device 500 to form an inclined guide structure. By controlling the deflection of the sorting device 500 to form a guide structure, the capacitor 200 can be sorted and unloaded during the normal transportation of the capacitor 200. This method will not affect the normal transportation of the capacitor 200, thereby ensuring the efficiency of the normal transportation of the capacitor 200; and, by placing the capacitor 200 at the edge positions on both sides, the distance and time for the capacitor 200 to be unloaded are shorter, which is especially suitable for sorting and unloading capacitors 200 with larger mass and volume, and the efficiency of sorting and unloading the capacitor 200 is greatly improved.
[0030] Transfer devices 700 can be installed on both sides of the sorting device 500, which can temporarily store or directionally transport the sorted capacitors 200. An inclined guide plate 600 can be installed on the upper end of the transfer device 700 to relay guide the capacitors 200, allowing the capacitors 200 to move quickly and stably to the predetermined position on the surface of the transfer device 700.
[0031] The horizontal projection surface of the guide plate 600 here partially extends to the surface of the conveying device 100, which will not affect the normally conveyed capacitors 200; the capacitors 200 that do not meet the quality requirements are offset toward the outside under the intervention of the sorting plate 510 and fall into the capture range of the guide plate 600. This part of the capacitors 200 moves along the inclined direction of the guide plate 600 and finally moves to the surface of the transfer device 700, thereby realizing the sorting and unloading of the capacitors 200 that do not meet the quality requirements.
[0032] further, a second guide transmission device 610 may be installed on the surface of the guide plate 600, and the continuously rotating second guide transmission device 610 can further guide the capacitor 200, allowing it to quickly move to the outside, thereby speeding up the efficiency of the capacitor 200 sorting and unloading.
[0033] Furthermore, a first guide transmission device 511 and a telescopic component 512 can be installed on the surface of the sorting device 500. The first guide transmission device 511 is located on the side close to the sorting shaft 520. The function of the first guide transmission device 511 is the same as that of the second guide transmission device 610. It can apply force to the capacitor 200 to make it move quickly, and at the same time reduce the wear between the sorting plate 510 and the capacitor 200. The telescopic component 512 here can be selected as an airbag or a telescopic rod structure, which applies force to the capacitor 200 being sorted and unloaded at the end, further accelerating the movement of the capacitor 200 toward the transfer device 700, further improving the efficiency of sorting and unloading the capacitor 200.
[0034] The second guide transmission device 610 and the first guide transmission device 511 here can be selected as automatic power rollers, and can also be selected as vertically arranged guide belts to reduce contact friction with the capacitor 200 and improve the efficiency of its sorting and unloading.
[0035] The detection device 400 includes a detection mounting frame 410 and a detection component 420. The detection component 420 can be set into two groups, which can be opposite to the capacitors 200 in the conveying areas on both sides to achieve separate, efficient and accurate detection.
[0036] A guide assembly 300 can be installed at the first end of the conveying device 100. The horizontal cross-section of the guide assembly 300 is an isosceles triangle. The guide assembly 300 is located in the sorting area and can guide the capacitors 200 on both sides to prevent the capacitors 200 from moving into the sorting area and interfering with the sorting device 500, thereby ensuring the normal subsequent inspection and sorting of the capacitors 200.
[0037] Similarly, the guide assembly 300 includes a guide block 310 and a control rod 320 . The height position of the guide block 310 can be adjusted by the control rod 320 to achieve adaptive guide adjustment for capacitors 200 of different height sizes.
[0038] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A capacitor sorting and unloading device, comprising a sorting device (500) mounted on the upper end of a conveying device (100), wherein the conveying device (100) is used to convey capacitors (200) for directional movement, and is characterized in that: The conveying device (100) includes a conveying positioning frame (110) and a conveying end (120). The surface of the conveying end (120) is divided into a sorting area located in the middle and conveying areas located on both sides. The capacitors (200) are placed in the conveying area at intervals. The sorting device (500) is arranged in the sorting area. The sorting device (500) includes a vertically arranged sorting plate (510) and a sorting shaft (520). The sorting shaft (520) is externally connected to an electric control device for controlling the sorting plate (510) to deflect outward by a predetermined angle. After deflection, the sorting plate (510) forms an inclined guide structure to realize sorting and unloading of the capacitors (200).
2. The capacitor sorting and unloading device according to claim 1, characterized in that: A transfer device (700) is installed outside the conveying device (100) and is opposite to the sorting device (500), and two transfer devices (700) are installed symmetrically.
3. The capacitor sorting and unloading device according to claim 2, characterized in that: An obliquely arranged guide plate (600) is fixed to the upper end of the transfer device (700), and a horizontal projection surface of the guide plate (600) partially overlaps with the conveying area.
4. The capacitor sorting and unloading device according to claim 3, characterized in that: A second guide transmission device (610) is installed on the side wall of the guide plate (600), and the second guide transmission device (610) performs directional transmission to achieve guided transportation of the side wall of the capacitor (200).
5. The capacitor sorting and unloading device according to claim 1, characterized in that: A first guide transmission device (511) is installed on the side wall of the sorting plate (510), and the first guide transmission device (511) performs directional transmission to achieve guided transportation of the side wall of the capacitor (200).
6. The capacitor sorting and unloading device according to claim 1, characterized in that: A telescopic assembly (512) is installed on the side wall of the sorting plate (510), and the telescopic assembly (512) is located on a side away from the sorting shaft (520).
7. The capacitor sorting and unloading device according to claim 6, characterized in that: The telescopic component (512) is an elastic telescopic rod or an elastic airbag.