Intelligent online detection device for paint film damage

By designing the coordination of fixed components and drive components, the problem of cumbersome removal of enameled wire in existing devices is solved, and an efficient enameled wire removal process is achieved.

CN223292083UActive Publication Date: 2025-09-02GUANGDONG WEIQI ELECTRIC MATERIAL
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Patent Information

Application Number
CN202422784934.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-02
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing intelligent online detection device for damaged paint films is cumbersome to operate when removing the enameled wire, which takes a long time and is inefficient.

Method used

An intelligent online detection device for the paint film breakage including a fixed component and a drive component is designed. Through the cooperation of the fixed component and a drive component, the roller baffle can be easily removed and the enameled wire can be smoothly slide out.

Benefits of technology

The removal process of enameled wire is simplified, the working efficiency is improved, and the operating time is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection, and discloses a paint film damage intelligent online detection device which comprises a fixing assembly, a fixing piece, a fixing ring, a clamping block, a fixing block and a supporting disc, the supporting disc is located in the fixing ring, the clamping block is fixed to one side of the supporting disc, and the clamping block is fixed to the other side of the supporting disc. The fixing block is arranged on one side of the supporting disc, the driving assembly is arranged on one side of the supporting disc and comprises a driving part, the driving part comprises a limiting ring, a limiting block and a spring, the limiting ring is fixed to one side of the supporting disc, the limiting block is arranged on one side of the limiting ring, and the spring is fixed to one side of the limiting block. The beneficial effects of the utility model are that when the enamelled wire is wound and needs to be dismounted, the roller baffle plate can be easily taken down, so that the enamelled wire can smoothly slide out from one side of the winding drum without the help of a tool, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection, in particular to an intelligent online detection device for paint film damage. Background Art

[0002] The paint film of enameled wire acts as an insulating layer, and its quality directly affects its electrical performance. Appropriate paint film thickness and good continuity can effectively prevent current leakage and short circuits, ensuring the safe operation of electrical equipment. A high-voltage paint film continuity tester is a device specifically designed to test the paint film quality of enameled wire. It applies a high voltage to the enameled wire and detects whether there are any damage points in the paint film under high voltage, thereby determining whether the enameled wire is qualified. The high-voltage paint film continuity tester is equipped with a roller. Since the paint film of enameled wire is relatively fragile and easily damaged by external forces during the test process, the roller provides a soft support surface for the enameled wire, reducing the impact and compression on the enameled wire during movement, thereby protecting the paint film from damage. After the test is completed, the enameled wire will be wound around the roller. At this time, it is necessary to use tools such as tweezers or hooks to gently lift the edge of the enameled wire and then slowly remove the enameled wire from the reel. This method requires lifting and removing the enameled wire section by section, which is cumbersome and time-consuming for long or tightly wound enameled wires, and is relatively inefficient. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0004] In view of the above-mentioned and / or existing problems in the existing intelligent online detection device for paint film damage, the present utility model is proposed.

[0005] Therefore, the problem to be solved by the present invention is that when removing the enameled wire, the enameled wire needs to be removed with the help of tools, and the operation process is relatively cumbersome.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an intelligent online detection device for paint film damage, comprising a fixing assembly, comprising a fixing member, comprising a fixing ring, a positioning block, a fixing block and a support plate, wherein the support plate is located within the fixing ring, the positioning block is fixed to one side of the support plate, and the fixing block is arranged on one side of the support plate;

[0007] The driving assembly is arranged on one side of the support plate and includes a driving member, including a limit ring, a limit block and a spring. The limit ring is fixed to one side of the support plate, the limit block is arranged on one side of the limit ring, and the spring is fixed to one side of the limit block.

[0008] As a preferred solution of the intelligent online detection device for paint film damage of the present invention, the fixing assembly further includes a moving part, which is arranged on the fixing block, and a moving rod is fixed to one side of the fixing block.

[0009] As a preferred solution of the intelligent online detection device for paint film damage of the present invention, a rack is fixed on one side of the moving rod, a gear is provided on one side of the rack, and the rack and the gear are meshed.

[0010] As a preferred solution of the intelligent online detection device for paint film damage of the present invention, a slide bar is fixed on one side of the moving rod, a support frame is sleeved on the outside of the moving rod, and the moving rod and the support frame are movably connected.

[0011] As a preferred solution of the intelligent online detection device for paint film damage of the utility model, a gear ring is provided on the outer side of the gear, the gear ring is engaged with the gear, and the gear ring is rotatably connected to one side of the support frame through a bearing.

[0012] As an optimal solution of the intelligent online detection device for paint film damage described in the utility model, a positioning plate is provided on one side of the gear, the positioning plate is rotatably connected to one side of the gear through a rotating shaft, the positioning plate is fixed to one side of the support frame, and a baffle is fixed on one side of the gear ring.

[0013] As a preferred solution of the intelligent online detection device for paint film damage described in the present invention, the driving assembly further comprises an extrusion piece, which is arranged on the limit block, and a connecting box is sleeved on the outside of the limit block, and the connecting box is movably connected to the limit block.

[0014] As a preferred solution of the intelligent online detection device for paint film damage of the utility model, an extrusion plate is fixed on one side of the limit block, a telescopic rod is fixed on one side of the extrusion plate, and the telescopic rod is fixed to the inner wall of the connection box.

[0015] As a preferred solution of the intelligent online detection device for paint film damage described in the utility model, it also includes a main body component, which is arranged on one side of the fixed ring, including a detector and a roller, the roller is fixed on one side of the fixed ring, and the detector is located on one side of the roller.

[0016] As a preferred solution of the intelligent online detection device for paint film damage of the utility model, a guide wheel is further provided on one side of the detector.

[0017] The beneficial effect of the utility model is that when the enameled wire needs to be dismantled after winding, the drum baffle can be easily removed, so that the enameled wire can slide out smoothly from one side of the drum without the need for tools, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0019] Figure 1 This is the overall structure diagram of the intelligent online detection device for paint film damage.

[0020] Figure 2 This is the drum structure diagram of the intelligent online detection device for paint film damage.

[0021] Figure 3 This is a cross-sectional structural diagram of the baffle of the intelligent online detection device for paint film damage.

[0022] Figure 4 Intelligent online detection device for paint film damage Figure 3 A partial enlarged structural diagram of point A in the middle.

[0023] Figure 5 This is a structural diagram of the fixed block of the intelligent online detection device for paint film damage.

[0024] Figure 6 This is a cross-sectional structural diagram of the support plate of the intelligent online detection device for paint film damage. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Example 1

[0029] Reference Figures 2 to 6 , which is the first embodiment of the utility model, provides an intelligent online detection device for paint film damage. The intelligent online detection device for paint film damage includes a fixing component 200, a driving component 300 and a main body component 100. The three can cooperate to disassemble the roller baffle and can be easily removed, so that the enameled wire can slide out smoothly from one side of the reel.

[0030] The fixing assembly 200 includes a fixing part 201, including a fixing ring 201a, a positioning block 201b, a fixing block 201c and a supporting plate 201d. The supporting plate 201d is located in the fixing ring 201a, the positioning block 201b is fixed to one side of the supporting plate 201d, and the fixing block 201c is arranged on one side of the supporting plate 201d.

[0031] The fixing ring 201a is fixed to one side of the roller 102, and a fixing groove corresponding to the fixing block 201c and a locking groove corresponding to the locking block 201b are respectively opened in the fixing ring 201a. When the baffle 202g needs to be fixed to one side of the roller 102, the support plate 201d is first placed in the fixing ring 201a. At this time, the locking block 201b will engage with the locking groove, and then the fixing block 201c is moved. The fixed block 201c moves to the limit groove, and then the baffle 202g can be fixed to one side of the roller 102.

[0032] The driving assembly 300 is arranged on one side of the support plate 201d, and includes a driving member 301, including a limit ring 301a, a limit block 301b and a spring 301c. The limit ring 301a is fixed on one side of the support plate 201d, the limit block 301b is arranged on one side of the limit ring 301a, and the spring 301c is fixed to one side of the limit block 301b.

[0033] A limiting groove corresponding to the limiting block 301b is provided in the limiting ring 301a. When the fixed block 201c moves into the limiting groove, in order to prevent the fixed block 201c from falling off from the limiting groove, the limiting block 301b is engaged with the limiting groove in the limiting ring 301a, so that the fixed block 201c can be limited to prevent the fixed block 201c from falling off from the limiting groove. When it is necessary to separate the limiting block 301b from the limiting groove, an extrusion force can be applied to the spring 301c, and the limiting block 301b can be re-engaged with the limiting groove through the rebound force of the spring 301c.

[0034] Example 2

[0035] Reference Figures 2 to 6 , which is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.

[0036] Specifically, the fixing assembly 200 further includes a moving member 202, which is disposed on the fixing block 201c. A moving rod 202a is fixed to one side of the fixing block 201c.

[0037] The movement of the moving rod 202a can drive the fixing block 201c to move, so that the fixing block 201c moves into the fixing groove.

[0038] Specifically, a rack 202b is fixed to one side of the moving rod 202a, and a gear 202c is provided on one side of the rack 202b, and the rack 202b and the gear 202c are meshed.

[0039] The rotation of the gear 202c drives the rack 202b to move, and the movement of the rack 202b drives the moving rod 202a to move.

[0040] Specifically, a slide bar 202d is fixed to one side of the moving rod 202a, and a support frame 202e is sleeved on the outer side of the moving rod 202a. The moving rod 202a and the support frame 202e are movably connected.

[0041] When the moving rod 202a moves, it drives the slide bar 202d to move in the support frame 202e, thereby supporting the moving rod 202a and preventing the moving rod 202a from deflecting during movement.

[0042] Specifically, a gear ring 202f is sleeved on the outer side of the gear 202c, the gear ring 202f is engaged with the gear 202c, and the gear ring 202f is rotatably connected to one side of the support frame 202e through a bearing.

[0043] The rotation of the ring gear 202f drives the gear 202c to rotate, and the rotation of the gear 202c drives the rack 202b to move.

[0044] Specifically, a positioning plate 202h is provided on one side of the gear 202c, and the positioning plate 202h is rotatably connected to one side of the gear 202c through a rotating shaft. The positioning plate 202h is fixed to one side of the support frame 202e, and a baffle 202g is fixed to one side of the gear ring 202f.

[0045] The positioning plate 202h is used to support the gear 202c to prevent the gear 202c from deviating during rotation. The baffle 202g can protect the enameled wire on the roller 102 to prevent the enameled wire from falling off the roller 102.

[0046] Specifically, the driving assembly 300 further includes an extrusion member 302, which is disposed on the limiting block 301b. A connection box 302a is sleeved on the outer side of the limiting block 301b, and the connection box 302a is movably connected to the limiting block 301b.

[0047] The connection box 302a is plugged into one side of the baffle 202g. The connection box 302a can support the limit block 301b to prevent the limit block 301b from deflecting.

[0048] Example 3

[0049] Reference Figures 1 to 6 , which is the third embodiment of the present utility model, and is based on the first two embodiments.

[0050] Specifically, an extrusion plate 302b is fixed to one side of the limiting block 301b, a telescopic rod 302c is fixed to one side of the extrusion plate 302b, and the telescopic rod 302c is fixed to the inner wall of the connection box 302a.

[0051] When the extrusion plate 302b is squeezed, the limit block 301b can be driven to separate from the limit ring 301a. When the extrusion plate 302b moves, the telescopic rod 302c can be driven to extend and retract. The setting of the telescopic rod 302c can support the extrusion plate 302b to prevent the extrusion plate 302b from deflecting.

[0052] Specifically, it also includes a main body component 100, which is arranged on one side of the fixing ring 201a, including a detector 101 and a roller 102. The roller 102 is fixed on one side of the fixing ring 201a, and the detector 101 is located on one side of the roller 102.

[0053] The detector 101 is used to detect whether the insulation performance of the enameled wire paint film is continuous and reliable. The roller 102 guides the enameled wire to move smoothly during the detection process to ensure that the enameled wire can accurately pass through the detection area and ensure the accuracy of the detection. The roller 102 can also assist in simulating the winding conditions of the enameled wire in actual use, so that the detection is closer to the actual working conditions and the reliability of the detection results is improved.

[0054] Specifically, a guide wheel 103 is further provided on one side of the detector 101 .

[0055] The guide wheel 103 is used to guide the movement path of the enameled wire in the tester, ensuring that the enameled wire passes through the detection area accurately and stably, thereby improving the accuracy and efficiency of the detection by the detector 101.

[0056] When in use, first place the support plate 201d in the fixing ring 201a, at this time the locking block 201b will engage with the locking groove, and then squeeze the extrusion plate 302b. When squeezing the extrusion plate 302b, the limit block 301b will be driven to separate from the limit ring 301a. At this time, the spring 301c can be applied with an extrusion force. When the limit block 301b is separated from the limit ring 301a, the limit on the baffle 202g can be released.

[0057] Then the baffle 202g is rotated, and the rotation of the baffle 202g will drive the ring gear 202f to rotate, and the rotation of the ring gear 202f will drive the gear 202c to rotate, and the rotation of the gear 202c will drive the rack 202b to move, and the rack 202b drives the moving rod 202a, and the movement of the moving rod 202a can drive the fixed block 201c to move, so that the fixed block 201c moves into the fixed groove, and then the extrusion plate 302b is released, and the rebound force of the spring 301c will drive the limit block 301b to engage with the limit groove in the limit ring 301a, so that the baffle 202g can be limited, thereby completing the installation of the baffle 202g.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. An intelligent online detection device for paint film damage, characterized by: include, A fixing assembly (200) comprises a fixing member (201), comprising a fixing ring (201a), a positioning block (201b), a fixing block (201c) and a supporting plate (201d), wherein the supporting plate (201d) is located inside the fixing ring (201a), the positioning block (201b) is fixed to one side of the supporting plate (201d), and the fixing block (201c) is arranged on one side of the supporting plate (201d); A driving assembly (300) is arranged on one side of the support disk (201d), comprising a driving member (301), comprising a limiting ring (301a), a limiting block (301b) and a spring (301c), wherein the limiting ring (301a) is fixed to one side of the support disk (201d), the limiting block (301b) is arranged on one side of the limiting ring (301a), and the spring (301c) is fixed to one side of the limiting block (301b).

2. The intelligent online detection device for paint film damage according to claim 1, characterized in that: The fixing assembly (200) further comprises a moving member (202) which is arranged on the fixing block (201c), and a moving rod (202a) is fixed on one side of the fixing block (201c).

3. The intelligent online detection device for paint film damage according to claim 2, characterized in that: A rack (202b) is fixed to one side of the moving rod (202a), a gear (202c) is provided on one side of the rack (202b), and the rack (202b) and the gear (202c) are meshed.

4. The intelligent online detection device for paint film damage according to claim 3, characterized in that: A slide bar (202d) is fixed to one side of the moving rod (202a), a support frame (202e) is sleeved on the outside of the moving rod (202a), and the moving rod (202a) and the support frame (202e) are movably connected.

5. The intelligent online detection device for paint film damage according to claim 4, characterized in that: A gear ring (202f) is sleeved on the outer side of the gear (202c), the gear ring (202f) is meshed with the gear (202c), and the gear ring (202f) is rotatably connected to one side of the support frame (202e) via a bearing.

6. The intelligent online detection device for paint film damage according to claim 5, characterized in that: A positioning plate (202h) is provided on one side of the gear (202c), the positioning plate (202h) being rotatably connected to one side of the gear (202c) via a rotating shaft, the positioning plate (202h) being fixed to one side of the support frame (202e), and a baffle (202g) being fixed to one side of the gear ring (202f).

7. The intelligent online detection device for paint film damage according to claim 5 or 6, characterized in that: The driving assembly (300) further comprises an extrusion piece (302) which is arranged on the limiting block (301b); a connection box (302a) is sleeved on the outside of the limiting block (301b); and the connection box (302a) is movably connected to the limiting block (301b).

8. The intelligent online detection device for paint film damage according to claim 7, characterized in that: An extrusion plate (302b) is fixed to one side of the limiting block (301b), a telescopic rod (302c) is fixed to one side of the extrusion plate (302b), and the telescopic rod (302c) is fixed to the inner wall of the connection box (302a).

9. The intelligent online detection device for paint film damage according to claim 8, characterized in that: It also includes a main body component (100), which is arranged on one side of the fixing ring (201a) and includes a detector (101) and a roller (102), wherein the roller (102) is fixed on one side of the fixing ring (201a), and the detector (101) is located on one side of the roller (102).

10. The intelligent online detection device for paint film damage according to claim 9, characterized in that: A guide wheel (103) is also provided on one side of the detector (101).