Automatic filling machine for continuous hose

Abstract

The utility model relates to the field of automatic filling machines, in particular to an automatic filling machine for continuous hoses, which comprises a device base, a rotating disc, an extruding mechanism, a filling mechanism, a sealing mechanism and a control panel. The extruding mechanism, the filling mechanism, the sealing mechanism and the control panel are located at the four ends of the top face of the device base correspondingly, a filling base is arranged on the outer side of the rotating disc, a discharging frame is arranged at the end, located in front of the rotating disc, of the device base, and a material guiding frame is arranged above the discharging frame and located at the upper end of the device base. When the stirring frame rotates and stirs in the filling tank, the rotating gears on the two sides of the stirring frame drive one of the second stirring rods to rotate, and one of the second stirring rods drives the other two second stirring rods to rotate through the transmission belt, so that the stirring quality of the stirring frame is improved through the three second stirring rods; and the situation that the filling quality is affected due to the fact that filling liquid precipitates when the filling tank is used for filling is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic filling machines, in particular to a continuous hose automatic filling machine. Background Art

[0002] The automatic filling machine is suitable for the filling and capping of small-dose tinctures and sugars in manufacturing plants. The entire machine can complete bottle unscrambling, bottle feeding, quantitative filling, cap unscrambling, cap feeding, and capping processes. All parts that come into contact with liquids are made of 316L stainless steel or PTFE. It has functions such as no filling without bottle and variable frequency speed regulation.

[0003] The automatic filling machine adopts automatic bottle feeding and automatic filling with high filling accuracy. It can be equipped with automatic assembly line, making the product simpler and more convenient in operation, precision error, installation adjustment, maintenance, etc. The machine has a compact and reasonable design, simple and beautiful appearance, and easy to adjust the filling volume. However, during the use of the automatic filling machine, the filling mechanism mostly adopts single-axis stirring, and the stirring quality is not high, which affects the filling quality of the device.

[0004] Therefore, in order to address the problem that most of the filling mechanisms of the above-mentioned existing automatic filling machines use a single shaft for stirring, the stirring quality is not high, and the filling quality of the device is affected, a continuous hose automatic filling machine can be designed. When the stirring frame rotates and stirs inside the filling tank, the rotating gears on both sides of the stirring frame drive one of the second stirring rods to rotate, and one of the second stirring rods drives the other two second stirring rods to rotate through the transmission belt, thereby improving the stirring quality of the stirring frame through the three second stirring rods, preventing the filling liquid from settling when the filling tank is filled, thereby affecting the filling quality. Utility Model Content

[0005] In order to overcome the problem that the filling mechanism of the existing automatic filling machine mostly adopts a single shaft for stirring, the stirring quality is not high, and the filling quality of the device is affected.

[0006] The technical solution of the utility model is: a continuous hose automatic filling machine, comprising a device base, a rotating disc, an extruding mechanism, a filling mechanism, a sealing mechanism and a control panel; the characteristics are: the rotating disc is located at the center of the top of the device base, the extruding mechanism, the filling mechanism, the sealing mechanism and the control panel are respectively located at the four ends of the top surface of the device base, a filling base is provided on the outside of the rotating disc, and the top of the filling base is provided, a discharging rack is provided at one end of the device base in front of the rotating disc, a guide rack is provided at the upper end of the device base above the discharging rack, an ejection mechanism is provided at the top of the device base below the guide rack, the ejection mechanism includes a pneumatic ejector, the filling mechanism includes a filling tank and a filling head, a stirring rack is provided at the bottom end of the inner wall of the filling tank, rotating gears are provided on both sides of the stirring rack, a first stirring rod is provided at the center of the top of the stirring rack, and second stirring rods are provided on both sides of the first stirring rod at the top surface of the stirring rack.

[0007] Preferably, when the stirring frame rotates and stirs inside the filling tank, the rotating gears on both sides of the stirring frame drive one of the second stirring rods to rotate, and one of the second stirring rods drives the other two second stirring rods to rotate through the transmission belt, thereby improving the stirring quality of the stirring frame through the three second stirring rods, preventing the filling liquid from settling when the filling tank is filled, thereby affecting the filling quality.

[0008] Preferably, the bottom ends of the rotating disc and the stirring frame are respectively located at the device base and the inner side of the filling tank, and servo motors are provided. The two servo motors are respectively connected to the rotating disc and the stirring frame through couplings.

[0009] Preferably, three second stirring rods are provided, the bottom ends of the second stirring rods are located on the inner side of the stirring frame and are provided with a rotating groove, the bottom ends of the second stirring rods extend to the inner side of the rotating groove, and the second stirring rods are movably connected to the stirring frame through the rotating groove.

[0010] Preferably, a transmission wheel is provided on the outer side of the bottom end of the second stirring rod, and a transmission belt is provided on the inner side of the transmission wheel. The three second stirring rods are connected by the transmission belt. A connecting rod is provided at the bottom end of one of the second stirring rods. The bottom end of the connecting rod passes through the filling tank and is connected to the rotating gear. The filling tank and the rack are an integrated structure, and the rotating gear and the rack are engaged with each other.

[0011] Preferably, the extrusion mechanism includes an electric push rod and an extrusion head, which is located at the bottom end of the electric push rod. The sealing mechanism includes a connecting seat and a sealing head, which is located at the front end of the connecting seat. Pneumatic push rods are provided on both sides of the sealing head on the outer wall of the connecting seat.

[0012] Preferably, stirring blades are provided on the outer sides of the first stirring rod and the second stirring rod, and the stirring blades on the outer sides of the first stirring rod and the second stirring rod are arranged to be interlaced with each other.

[0013] Preferably, a receiving sensor is provided at the bottom end of the filling base, and the receiving sensor is electrically connected to the rotating disc, the squeezing mechanism, the filling mechanism and the sealing mechanism through the control panel.

[0014] Beneficial effects of the utility model:

[0015] When the stirring frame rotates and stirs inside the filling tank, the rotating gears on both sides of the stirring frame drive one of the second stirring rods to rotate, and one of the second stirring rods drives the other two second stirring rods to rotate through the transmission belt, so that the stirring quality of the stirring frame is improved by the three second stirring rods, and the filling liquid is prevented from settling when the filling tank is filled, thereby affecting the filling quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 Shown is a schematic diagram of the structure of the material guide rack of the utility model;

[0018] Figure 3 Shown is a schematic diagram of the internal structure of the filling tank of the utility model;

[0019] Figure 4 Shown is a schematic diagram of the structure of the rotating gear of the present invention.

[0020] Explanation of the accompanying symbols: 1. Device base; 2. Rotating disc; 3. Filling base; 301. Feed inlet; 4. Extrusion mechanism; 5. Extrusion head; 6. Filling mechanism; 7. Filling tank; 8. Filling head; 9. Sealing mechanism; 10. Connecting seat; 11. Sealing head; 12. Control panel; 13. Discharge rack; 14. Guide rack; 15. Ejection mechanism; 16. Receiving sensor; 17. Stirring rack; 18. First stirring rod; 19. Second stirring rod; 20. Transmission wheel; 21. Transmission belt; 22. Rotating gear; 23. Rack; 24. Stirring blade. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figures 1-4The utility model provides a technical solution: a continuous hose automatic filling machine, including a device base 1, a rotating disc 2, an extrusion mechanism 4, a filling mechanism 6, a sealing mechanism 9 and a control panel 12. The rotating disc 2 is located at the center of the top of the device base 1. The extrusion mechanism 4, the filling mechanism 6, the sealing mechanism 9 and the control panel 12 are respectively located at the four ends of the top surface of the device base 1. The top of the device base 1 is provided with an ejection mechanism 15 below the guide frame 14. The ejection mechanism 15 includes a pneumatic ejector rod. The filling mechanism 6 includes a filling tank 7 and a filling head 8. The top of the filling base 3 is provided with a feed port 301. The bottom of the filling base 3 is provided with a receiving sensor 16. The receiving sensor 16 communicates with the rotating disc 2 and the extruder through the control panel 12. The structure 4, the filling mechanism 6 and the sealing mechanism 9 are all electrically connected. The extrusion mechanism 4 includes an electric push rod and an extrusion head 5. The extrusion head 5 is located at the bottom end of the electric push rod. The sealing mechanism 9 includes a connecting seat 10 and a sealing head 11. The sealing head 11 is located at the front end of the connecting seat 10. Pneumatic push rods are provided on both sides of the sealing head 11 on the outer wall of the connecting seat 10. When the filling base 3 on the inner side of the rotating disc 2 rotates, the receiving sensor 16 at the bottom end of the filling base 3 contacts the extrusion mechanism 4, the filling mechanism 6, the sealing mechanism 9 and the ejection mechanism 15 in sequence, so that the filling bottles inside the filling base 3 are squeezed, filled, sealed and ejected in sequence through the extrusion mechanism 4, the filling mechanism 6, the sealing mechanism 9 and the ejection mechanism 15.

[0023] See also Figure 2-Figure 3 In this embodiment, a filling base 3 is provided on the outside of the rotating disc 2, a discharge rack 13 is provided at one end of the device base 1 in front of the rotating disc 2, a guide rack 14 is provided at the upper end of the device base 1 above the discharge rack 13, and a stirring rack 17 is provided at the bottom end of the inner wall of the filling tank 7. The bottom ends of the rotating disc 2 and the stirring rack 17 are respectively located on the device base 1 and the inner side of the filling tank 7, and servo motors are provided. The two servo motors are respectively connected to the rotating disc 2 and the stirring rack 17 through couplings, and then the rotating disc 2 and the stirring rack 17 inside the filling tank 7 are respectively driven to rotate by the two servo motors.

[0024] See also Figure 2-Figure 4In this embodiment, rotating gears 22 are provided on both sides of the stirring frame 17, and one end of the rotating gear 22 is located on the inner wall of the filling tank 7 and is provided with a rack 23. A first stirring rod 18 is provided at the center position of the top of the stirring frame 17, and second stirring rods 19 are provided on both sides of the first stirring rod 18 and on the top surface of the stirring frame 17, and there are three second stirring rods 19. The bottom end of the second stirring rod 19 is located on the inner side of the stirring frame 17 and is provided with a rotating groove. The bottom end of the second stirring rod 19 extends to the inner side of the rotating groove. The second stirring rod 19 is movably connected to the stirring frame 17 through the rotating groove. A transmission wheel 20 is provided on the outer side of the bottom end of the second stirring rod 19, and a transmission belt 21 is provided on the inner side of the transmission wheel 20. The three second stirring rods 19 are connected through the transmission belt 21 for transmission. The bottom end of one of the second stirring rods 19 is provided with The connecting rod, the bottom end of the connecting rod passes through the filling tank 7 and is connected to the rotating gear 22. The filling tank 7 and the rack 23 are an integrated structure. The rotating gear 22 and the rack 23 are meshed with each other. The outer sides of the first stirring rod 18 and the second stirring rod 19 are provided with stirring blades 24. The stirring blades 24 on the outer sides of the first stirring rod 18 and the second stirring rod 19 are arranged interspersed with each other. When the stirring frame 17 rotates and stirs inside the filling tank 7, the rotating gears 22 on both sides of the stirring frame 17 drive one of the second stirring rods 19 to rotate, and one of the second stirring rods 19 drives the other two second stirring rods 19 to rotate through the transmission belt 21, thereby improving the stirring quality of the stirring frame 17 through the three second stirring rods 19, preventing the filling liquid from settling when the filling tank 7 is filled, thereby affecting the filling quality.

[0025] During operation, the filling bottle is placed in the filling base 3 at the top outer side of the rotating disc 2, and then the power is turned on to start the device. The rotating disc 2 and the stirring frame 17 inside the filling tank 7 are driven to rotate by two servo motors respectively. When the filling base 3 inside the rotating disc 2 rotates, the receiving sensor 16 at the bottom end of the filling base 3 contacts the squeezing mechanism 4, the filling mechanism 6, the sealing mechanism 9 and the ejecting mechanism 15 in turn, thereby 15 The filling bottles inside the filling base 3 are squeezed, filled, sealed and ejected in sequence. When the stirring frame 17 rotates and stirs inside the filling tank 7, the rotating gears 22 on both sides of the stirring frame 17 drive one of the second stirring rods 19 to rotate, and one of the second stirring rods 19 drives the other two second stirring rods 19 to rotate through the transmission belt 21, so that the stirring quality of the stirring frame 17 is improved by the three second stirring rods 19, and the filling liquid is prevented from settling when the filling tank 7 is filled, thereby affecting the filling quality.

[0026] Through the above steps, when the stirring frame 17 rotates and stirs inside the filling tank 7, the rotating gears 22 on both sides of the stirring frame 17 drive one of the second stirring rods 19 to rotate, and one of the second stirring rods 19 drives the other two second stirring rods 19 to rotate through the transmission belt 21, so that the stirring quality of the stirring frame 17 is improved by the three second stirring rods 19, and the filling liquid is prevented from settling when the filling tank 7 is filled, thereby preventing the filling quality from being affected. This solves the problem that the filling mechanism 6 of the existing automatic filling machine mostly adopts a single shaft for stirring, the stirring quality is not high, and the filling quality of the device is affected.

Claims

1. A continuous hose automatic filling machine, comprising a device base (1), a rotating disc (2), an extrusion mechanism (4), a filling mechanism (6), a sealing mechanism (9) and a control panel (12); characterized in that: The rotating disc (2) is located at the center of the top of the device base (1); the extrusion mechanism (4), the filling mechanism (6), the sealing mechanism (9) and the control panel (12) are respectively located at the four ends of the top surface of the device base (1); the outer side of the rotating disc (2) is provided with a filling base (3); the top of the filling base (3) is provided with a feed port (301); the front of the rotating disc (2) is provided with a discharge rack (13) at one end of the device base (1); the upper end of the discharge rack (13) is provided with a guide rack (14) at the upper end of the device base (1); the lower end of the guide rack (14) is provided with a guide rack (14) at the device base (1) A top end is provided with an ejection mechanism (15), the ejection mechanism (15) includes a pneumatic ejector rod, a filling mechanism (6) includes a filling tank (7) and a filling head (8), a stirring frame (17) is provided at the bottom end of the inner wall of the filling tank (7), both sides of the stirring frame (17) are provided with a rotating gear (22), one end of the rotating gear (22) is located on the inner wall of the filling tank (7) and a rack (23) is provided, a first stirring rod (18) is provided at the center position of the top end of the stirring frame (17), and both sides of the first stirring rod (18) are located on the top surface of the stirring frame (17) and are provided with a second stirring rod (19).

2. The continuous hose automatic filling machine according to claim 1, characterized in that: The bottom ends of the rotating disc (2) and the stirring frame (17) are respectively located on the inner side of the device base (1) and the filling tank (7), and both are provided with servo motors. The two servo motors are respectively connected to the rotating disc (2) and the stirring frame (17) through couplings.

3. The continuous hose automatic filling machine according to claim 1, characterized in that: Three second stirring rods (19) are provided. The bottom ends of the second stirring rods (19) are located on the inner side of the stirring frame (17) and are provided with a rotating groove. The bottom ends of the second stirring rods (19) extend to the inner side of the rotating groove. The second stirring rods (19) are movably connected to the stirring frame (17) through the rotating groove.

4. The continuous hose automatic filling machine according to claim 1, characterized in that: A transmission wheel (20) is provided on the outer side of the bottom end of the second stirring rod (19), and a transmission belt (21) is provided on the inner side of the transmission wheel (20). The three second stirring rods (19) are connected by the transmission belt (21). A connecting rod is provided at the bottom end of one of the second stirring rods (19). The bottom end of the connecting rod passes through the filling tank (7) and is connected to the rotating gear (22). The filling tank (7) and the rack (23) are an integrated structure, and the rotating gear (22) and the rack (23) are meshed with each other.

5. The continuous hose automatic filling machine according to claim 1, characterized in that: The extrusion mechanism (4) includes an electric push rod and an extrusion head (5), wherein the extrusion head (5) is located at the bottom end of the electric push rod. The sealing mechanism (9) includes a connecting seat (10) and a sealing head (11), wherein the sealing head (11) is located at the front end of the connecting seat (10), and pneumatic push rods are provided on both sides of the sealing head (11) and on the outer wall of the connecting seat (10).

6. The continuous hose automatic filling machine according to claim 1, characterized in that: The outer sides of the first stirring rod (18) and the second stirring rod (19) are both provided with stirring blades (24), and the stirring blades (24) on the outer sides of the first stirring rod (18) and the second stirring rod (19) are arranged to intersperse with each other.

7. The continuous hose automatic filling machine according to claim 1, characterized in that: A receiving sensor (16) is provided at the bottom end of the filling base (3). The receiving sensor (16) is electrically connected to the rotating disc (2), the squeezing mechanism (4), the filling mechanism (6) and the sealing mechanism (9) through the control panel (12).

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