Dense medium high-speed precipitation device convenient to transport

Through modular design and motor-driven stirring blades, the problem of the heavy medium precipitation device being unable to be disassembled and transported is solved, and efficient floc formation and precipitation effect is improved.

CN223292350UActive Publication Date: 2025-09-02TAIYUAN QINGZEYUAN SCIENCE & TECHNOLOGY INNOVATION CENTER CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422714096.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-02
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing heavy medium precipitation device is an integral structure and cannot be disassembled, resulting in inefficient transportation and may damage the structure and performance of the device.

Method used

It is designed as a modular structure, including a liquid inlet shell, agitating shell and precipitation shell. The disassembly and assembly of each module is achieved through a disassembly mechanism, which is convenient for transportation. A motor-driven agitating blades and rotary shafts are provided for floc formation and precipitation.

Benefits of technology

It realizes convenient disassembly and transportation of the device, reduces the risk of collision damage during transportation, and improves floc formation efficiency and precipitation effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223292350U_ABST
    Figure CN223292350U_ABST
Patent Text Reader

Abstract

The utility model discloses a heavy medium high-speed precipitation device convenient to transport, and particularly relates to the technical field of water treatment.The heavy medium high-speed precipitation device comprises a bottom plate, a clamping groove is formed in the surface of the bottom plate, a first clamping strip is clamped in the clamping groove, a liquid inlet shell is fixedly arranged at the top of the first clamping strip, and a feeding pipe is arranged on one side of the liquid inlet shell in a penetrating mode; a second clamping strip is arranged on one side of the first clamping strip, a stirring shell is fixedly arranged at the top of the second clamping strip, a feeding pipe is arranged at the top of the stirring shell in a penetrating mode, a third clamping strip is arranged on one side of the second clamping strip, and a precipitation shell is fixedly arranged at the top of the third clamping strip. Each module has an independent function and an independent structure, so that the modules can be conveniently and respectively packaged and carried during transportation, internal parts can be conveniently disassembled, replacement and maintenance are facilitated, each layer can be conveniently and independently protected, collision damage in the transportation process is prevented, and the use effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of water treatment, and more specifically, to a heavy medium high-speed precipitation device which is easy to transport. Background Art

[0002] In the water treatment process, in order to better separate water and insoluble pollutants, the loaded sedimentation process is usually adopted. The loaded sedimentation process is based on the traditional coagulation sedimentation process. By adding fine particles with a larger specific gravity - heavy medium into the sewage, under the action of coagulants and coagulant aids, the added heavy medium combines with the insoluble pollutants in the water to form flocs with a higher density, thereby accelerating sedimentation and improving sedimentation efficiency.

[0003] The existing mechanism separates heavy medium and sludge by cyclone separation, while magnetic heavy medium mostly separates heavy medium and sludge by magnetic separation. However, cyclone separation has limited destructive power on flocs and is not efficient, while magnetic separation is expensive.

[0004] After searching, the Chinese patent with the authorization announcement number CN216537036U discloses a heavy medium deflocculation and recovery device. The mechanism uses a high-speed dispersing deflocculator in the deflocculation area to stir and separate the flocs at high speed. After stirring and separation, the flocs are deflocculated and separated into heavy medium and light sludge, and enter the sedimentation separation area through the deflocculation liquid outlet. In the sedimentation separation area, the heavy medium settles downward by its own gravity and is concentrated in the heavy medium concentration area; while the light sludge floats up and is collected through an annular liquid collecting tank and discharged through a liquid outlet pipe located on the side of the annular liquid collecting tank. Compared with the cyclone deflocculation effect, the heavy medium recovery rate is higher; compared with the magnetic separation structure, the structure is simpler and the cost is lower; the flocs are centrally deflocculated in the inner cylinder by the high-speed dispersing deflocculator, so that the deflocculation effect is better and the centralized recovery of the heavy medium is achieved.

[0005] However, in actual use, the structure is an integral structure with a fixed design and cannot be disassembled. It is difficult to decompose it into parts that are easy to transport, resulting in low transportation efficiency. If it is disassembled, it may cause damage to the structure and performance of the device. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a heavy medium high-speed sedimentation device that is easy to transport, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A high-speed sedimentation device for heavy media that is easy to transport, includes a base plate, a slot is provided on the surface of the base plate, a first clip is connected to the inside of the slot, a liquid inlet shell is fixedly provided on the top of the first clip, a feeding pipe is provided through one side of the liquid inlet shell, a second clip is provided on one side of the first clip, a stirring shell is fixedly provided on the top of the second clip, a feeding pipe is provided through the top of the stirring shell, a third clip is provided on one side of the second clip, a sedimentation shell is fixedly provided on the top of the third clip, the second and third clips are both connected to the slot, and a disassembly mechanism is provided on one side of the liquid inlet shell.

[0009] By adopting the above technical solution: each module has independent function and structure, which makes it convenient to package and carry them separately during transportation.

[0010] As a further description of the above technical solution: the disassembly mechanism includes a first sealing gasket fixedly arranged on one side of the liquid inlet shell and the sedimentation shell, a second sealing gasket is fixedly arranged on both sides of the stirring shell, a first flange is connected between the liquid inlet shell and the stirring shell by bolts, and a second flange is connected between the stirring shell and the sedimentation shell by bolts, the top of the sedimentation shell is threadedly connected to a fixing frame, a first motor is fixedly arranged inside the fixing frame, a rotating shaft is fixedly arranged on the output end of the first motor, a threaded sleeve is threadedly connected to the bottom of the rotating shaft, two arc strips are fixedly arranged on the surface of the threaded sleeve, and a plurality of fixing rods are fixedly arranged on the top of the two arc strips, an inclined tube is fixedly arranged inside the sedimentation shell, one end of the rotating shaft passes through the sedimentation shell and extends to the inside of the sedimentation shell, and one end of the rotating shaft passes through the inclined tube and extends to the outside of the inclined tube, and the sedimentation shell and the inclined tube are both rotatably connected to the rotating shaft.

[0011] By adopting the above technical solution: in order to facilitate the disassembly of the curved strips and the fixing rods, it is not only convenient for replacement and repair, but also easy to protect each layer separately to prevent collision damage during transportation, thereby improving the use effect.

[0012] As a further description of the above technical solution: the tops of the liquid inlet shell and the stirring shell are both connected to a stabilizing frame by bolts, the interior of the stabilizing frame is fixedly connected to a second motor, the output end of the second motor is fixedly provided with a rotating rod, the surface of the rotating rod is threadedly connected to a stirring drum, the surface of the stirring drum is fixedly provided with a plurality of stirring blades, the bottom of the sedimentation shell is fixedly provided with an arc-shaped bottom plate, and a circulating sludge pump is installed on one side of the arc-shaped bottom plate.

[0013] By adopting the above technical solution, the mixture is stirred evenly, thereby improving the mixing effect.

[0014] Technical effects and advantages of this utility model:

[0015] 1. By setting up a disassembly mechanism, compared with the existing technology, the liquid inlet shell, the stirring shell and the sedimentation shell can all be disassembled, and can be packaged and transported separately during transportation. In addition, they can be quickly assembled at the installation site, and the threaded sleeve at the bottom is rotated forward to drive the threaded sleeve to separate from the rotating shaft, and then the arc strip is removed, so that the arc strip and the fixed rod can be replaced conveniently. The mixing drum is rotated forward to drive the mixing drum to separate from the rotating rod, and the stirring blade is removed for replacement, which is not only convenient for replacement and maintenance, but also convenient for protecting each layer separately to prevent collision damage during transportation, while reducing the space occupied during transportation, thereby improving the use effect;

[0016] 2. By setting a liquid inlet shell, a second motor, a rotating rod, a stirring blade and a stirring drum, compared with the existing technology, the second motor on the top of the liquid inlet shell is used to drive the rotating rod and the stirring drum to rotate, thereby driving the stirring blade to rotate for rapid stirring, and micro-sand and polymer flocculant are added through the feeding pipe. The micro-sand is the heavy medium as the core of the flocculation reaction, providing a basis for the formation of flocs, and the second motor on the top of the stirring shell is used to drive the rotating rod and the stirring drum to rotate, thereby driving the stirring blade to rotate for rapid stirring, accelerating the aggregation between them, and forming high-density flocs with large density and heavy mass. The micro-sand is wrapped inside the flocs or attached to the surface of the flocs, which increases the weight of the flocs and makes them easier to settle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the overall split structure of the utility model.

[0019] Figure 3 This is a schematic diagram of the disassembly mechanism structure of the present utility model.

[0020] Figure 4 This is a schematic diagram of the detailed structure of the sedimentation shell of the present utility model.

[0021] Figure 5 It is a schematic diagram of the overall front cross-sectional structure of the present invention.

[0022] The accompanying drawings are marked as follows: 1. bottom plate; 2. slot; 3. first clip; 4. liquid inlet shell; 5. second clip; 6. stirring shell; 7. third clip; 8. sedimentation shell; 9. first sealing gasket; 10. second sealing gasket; 11. first flange; 12. second flange; 13. fixing frame; 14. first motor; 15. rotating shaft; 16. threaded sleeve; 17. arc strip; 18. fixing rod; 19. inclined tube; 20. stabilizing frame; 21. second motor; 22. rotating rod; 23. stirring drum; 24. stirring blade; 25. arc bottom plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The embodiments of this application disclose Figure 1-5The device is a kind of high-speed sedimentation device for heavy medium that is easy to transport, comprising a bottom plate 1, a card slot 2 is provided on the surface of the bottom plate 1, a first card strip 3 is connected to the inside of the card slot 2, a liquid inlet shell 4 is fixedly provided on the top of the first card strip 3, a feeding pipe is provided through one side of the liquid inlet shell 4, a second card strip 5 is provided on one side of the first card strip 3, a stirring shell 6 is fixedly provided on the top of the second card strip 5, a feeding pipe is provided through the top of the stirring shell 6, a third card strip 7 is provided on one side of the second card strip 5, a sedimentation shell 8 is fixedly provided on the top of the third card strip 7, both the second card strip 5 and the third card strip 7 are connected to the card slot 2, a disassembly mechanism is provided on one side of the liquid inlet shell 4, raw water is introduced into the interior of the liquid inlet shell 4 through the feeding pipe, and a coagulant is added. The material of the coagulant is aluminum salt or iron salt, etc. The function of these coagulants is to make the suspended matter and colloidal particles in the raw water lose stability, prepare for the subsequent flocculation reaction, and start the liquid inlet. The second motor 21 at the top of the shell 4 drives the rotating rod 22 and the stirring drum 23 to rotate, thereby driving the stirring blade 24 to rotate for rapid stirring, so that the coagulant and the raw water are fully mixed, ensuring that the coagulant can act evenly on the suspended matter and colloidal particles in the raw water. The residence time is about 1-2 minutes. Through this step, the tiny particles in the raw water are initially gathered together and then enter the interior of the stirring shell 6. Then, micro-sand and polymer flocculant are added through the feeding pipe. The micro-sand is the heavy medium as the core of the flocculation reaction, providing a basis for the formation of flocs. By starting the second motor 21 at the top of the stirring shell 6, the rotating rod 22 and the stirring drum 23 are driven to rotate, thereby driving the stirring blade 24 to rotate for rapid stirring, accelerating the aggregation between them, and forming high-density flocs with high density and heavy mass. The micro-sand is wrapped inside the flocs or attached to the surface of the flocs, increasing the weight of the flocs and making them easier to settle.

[0025] Reference Figure 2-3As shown, the disassembly mechanism includes a first sealing gasket 9 fixedly arranged on one side of the liquid inlet shell 4 and the sedimentation shell 8, a second sealing gasket 10 is fixedly arranged on both sides of the stirring shell 6, a first flange 11 is connected between the liquid inlet shell 4 and the stirring shell 6 by bolts, a second flange 12 is connected between the stirring shell 6 and the sedimentation shell 8 by bolts, a fixing frame 13 is threadedly connected to the top of the sedimentation shell 8, a first motor 14 is fixedly arranged inside the fixing frame 13, a rotating shaft 15 is fixedly arranged on the output end of the first motor 14, and a rotating shaft 15 is fixedly arranged on the output end of the rotating shaft 15. The bottom is threadedly connected with a threaded sleeve 16, and two arc-shaped bars 17 are fixedly provided on the surface of the threaded sleeve 16. A plurality of fixing rods 18 are fixedly provided on the tops of the two arc-shaped bars 17. An inclined tube 19 is fixedly provided inside the sedimentation shell 8. One end of the rotating shaft 15 passes through the sedimentation shell 8 and extends to the inside of the sedimentation shell 8. One end of the rotating shaft 15 passes through the inclined tube 19 and extends to the outside of the inclined tube 19. The sedimentation shell 8 and the inclined tube 19 are both rotatably connected to the rotating shaft 15. When the arc-shaped bars 17 and the fixing rods 18 need to be replaced, first rotate one side of the second flange 12 The bolts are tightened, thereby driving the second sealing gasket 10 and the first sealing gasket 9 to separate, thereby opening the stirring shell 6 and the sedimentation shell 8, and since the rotation direction of the threaded sleeve 16 and the rotating shaft 15 is opposite to the rotation direction of the rotating shaft 15 driven by the first motor 14, the rotating shaft 15 will not cause the threaded sleeve 16 to fall off during the rotation process. Then, the threaded sleeve 16 at the bottom is rotated forward, thereby driving the threaded sleeve 16 to separate from the rotating shaft 15, and then the arc strip 17 is removed for replacement, and then the installation operation is reversed according to the above steps. The stirring blade 24 is removed and replaced. The rotation direction of the stirring drum 23 and the rotating rod 22 is opposite to the rotation direction of the rotating rod 22 driven by the second motor 21. Therefore, the stirring drum 23 driven by the rotating rod 22 will not fall off during the rotation process, which is convenient for disassembly and assembly during transportation.

[0026] Reference Figure 4-5As shown, the tops of the liquid inlet shell 4 and the stirring shell 6 are connected to a stabilizing frame 20 by bolts, and the interior of the stabilizing frame 20 is fixedly connected to a second motor 21, and the output end of the second motor 21 is fixedly provided with a rotating rod 22, and the surface of the rotating rod 22 is threadedly connected to a stirring drum 23, and the surface of the stirring drum 23 is fixedly provided with a plurality of stirring blades 24. The bottom of the sedimentation shell 8 is fixedly provided with an arc-shaped bottom plate 25, and a circulating sludge pump is installed on one side of the arc-shaped bottom plate 25, and then enters the interior of the sedimentation shell 8. Due to the high density and heavy mass of the flocs, the flocs can sink quickly under the action of gravity and separate from the water. At the same time, the presence of the inclined tube 19 makes the water flow form a relatively stable flow state during the rising process, which is conducive to the sedimentation of the flocs. The sludge and micro-sand settled at the bottom of the sedimentation tank are pumped out by the circulating sludge pump. By starting the first motor 14 to drive the rotating shaft 15 to rotate, the rotating shaft 15 drives the threaded sleeve 16 and the arc bar 17 to rotate, and the arc bar 17 drives the fixed rod 18 to rotate. As the liquid flows, the clear liquid gradually rises and generates an axial force in the vertical and downward direction, which is conducive to the sedimentation of flocs in the water body, and the precipitated suspended matter gathers at the bottom of the sedimentation shell 8. During the sedimentation process, the arc bar 17 and the fixed rod 18 play a role in guiding the water flow and preventing the water flow from short-circuiting, so that the liquid can fully contact the heavy medium to ensure the sedimentation effect.

[0027] Working principle of this utility model:

[0028] The utility model is a heavy medium high-speed sedimentation device that is easy to transport. When the device is in use, the raw water enters the interior of the liquid inlet shell 4 through the feed pipe, and a coagulant is added. The material of the coagulant is aluminum salt or iron salt, etc. The function of these coagulants is to make the suspended matter and colloidal particles in the raw water lose stability, so as to prepare for the subsequent flocculation reaction, and by starting the second motor 21 on the top of the liquid inlet shell 4 to drive the rotating rod 22 and the stirring drum 23 to rotate, thereby driving the stirring blade 24 to rotate and quickly stirring, so that the coagulant and the raw water are fully mixed, ensuring that the coagulant can evenly act on the suspended matter and colloidal particles in the raw water. The stirring time is about 1-2 minutes. Through this step, the tiny particles in the raw water are initially gathered together and then enter the interior of the stirring shell 6. Then, micro sand and high molecular flocculant are added through the feeding pipe. The micro sand is the heavy medium and serves as the core of the flocculation reaction, providing a basis for the formation of flocs. The second motor 21 on the top of the stirring shell 6 is started to drive the rotating rod 22 and the stirring drum 23 to rotate, thereby driving the stirring blade 24 to rotate, performing rapid stirring, accelerating the aggregation between them, and forming high-density flocs with large density and heavy mass. The micro sand is wrapped inside the flocs or attached to the surface of the flocs, increasing the weight of the flocs and making them easier to settle.

[0029] Then it enters the interior of the sedimentation shell 8. Due to the high density and heavy mass of the flocs, the flocs can sink quickly under the action of gravity and separate from the water. At the same time, the presence of the inclined tube 19 allows the water flow to form a relatively stable flow state during the rising process, which is conducive to the sedimentation of the flocs. The sludge and micro-sand settled at the bottom of the sedimentation tank are pumped out by the circulating sludge pump. By starting the first motor 14 to drive the rotating shaft 15 to rotate, the rotating shaft 15 drives the threaded sleeve 16 and the arc bar 17 to rotate, and the arc bar 17 drives the fixed rod 18 to rotate. As the liquid flows, the clear liquid gradually rises and generates an axial force in the vertical and downward direction, which is conducive to the sedimentation of flocs in the water body, and the precipitated suspended matter gathers at the bottom of the sedimentation shell 8. During the sedimentation process, the arc bar 17 and the fixed rod 18 play the role of guiding the water flow and preventing the water flow from short-circuiting, so that the liquid can fully contact the heavy medium to ensure the sedimentation effect.

[0030] When the arc strip 17 and the fixing rod 18 need to be replaced, first rotate the bolt on one side of the second flange 12 to drive the second sealing gasket 10 and the first sealing gasket 9 to separate, thereby opening the mixing shell 6 and the sedimentation shell 8. Since the rotation direction of the threaded sleeve 16 and the rotating shaft 15 is opposite to the rotation direction of the rotating shaft 15 driven by the first motor 14, the rotating shaft 15 will not drive the threaded sleeve 16 to fall off during the rotation process. Then rotate the threaded sleeve 16 at the bottom in the forward direction to drive the threaded sleeve 16 to separate from the rotating shaft 15, and then remove the arc strip 17 for replacement. , and then perform the installation operation in reverse according to the above steps, and rotate the bolts on one side of the first flange 11 to drive the liquid inlet shell 4 and the stirring shell 6 to separate, then rotate the stirring drum 23 in the forward direction to drive the stirring drum 23 to separate from the rotating rod 22, and drive the stirring blade 24 to be removed for replacement, and because the rotation direction of the stirring drum 23 and the rotating rod 22 is opposite to the rotation direction of the rotating rod 22 driven by the second motor 21, the rotating rod 22 will not cause the stirring drum 23 to fall off during the rotation process, which is convenient for disassembly and assembly during transportation, and it is more convenient to disassemble and assemble.

[0031] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A high-speed sedimentation device for heavy media that is easy to transport, comprising a bottom plate (1), characterized in that: A card slot (2) is provided on the surface of the bottom plate (1), a first card strip (3) is clamped inside the card slot (2), a liquid inlet shell (4) is fixedly provided on the top of the first card strip (3), a feeding pipe is provided through one side of the liquid inlet shell (4), a second card strip (5) is provided on one side of the first card strip (3), a stirring shell (6) is fixedly provided on the top of the second card strip (5), a feeding pipe is provided through the top of the stirring shell (6), a third card strip (7) is provided on one side of the second card strip (5), a sedimentation shell (8) is fixedly provided on the top of the third card strip (7), the second card strip (5) and the third card strip (7) are both clamped with the card slot (2), and a disassembly mechanism is provided on one side of the liquid inlet shell (4).

2. The high-speed sedimentation device for heavy medium that is easy to transport according to claim 1, characterized in that: The disassembly mechanism comprises a first sealing gasket (9) fixedly arranged on one side of the liquid inlet housing (4) and the sedimentation housing (8); a second sealing gasket (10) is fixedly arranged on both sides of the stirring housing (6); a first flange (11) is connected between the liquid inlet housing (4) and the stirring housing (6) by bolts; a second flange (12) is connected between the stirring housing (6) and the sedimentation housing (8) by bolts; a fixing frame (13) is threadedly connected to the top of the sedimentation housing (8); a first motor (14) is fixedly arranged inside the fixing frame (13); a rotating shaft (15) is fixedly arranged at the output end of the first motor (14); a threaded sleeve (16) is threadedly connected to the bottom of the rotating shaft (15); two arc-shaped bars (17) are fixedly arranged on the surface of the threaded sleeve (16); a plurality of fixing rods (18) are fixedly arranged on the top of the two arc-shaped bars (17); and an inclined tube (19) is fixedly arranged inside the sedimentation housing (8).

3. The high-speed sedimentation device for heavy medium that is easy to transport according to claim 2, characterized in that: One end of the rotating shaft (15) passes through the sedimentation shell (8) and extends toward the interior of the sedimentation shell (8), and one end of the rotating shaft (15) passes through the inclined tube (19) and extends toward the exterior of the inclined tube (19). Both the sedimentation shell (8) and the inclined tube (19) are rotatably connected to the rotating shaft (15).

4. The high-speed sedimentation device for heavy medium that is easy to transport according to claim 1, characterized in that: The tops of the liquid inlet housing (4) and the stirring housing (6) are both connected to a stabilizing frame (20) via bolts. A second motor (21) is fixedly connected to the interior of the stabilizing frame (20). A rotating rod (22) is fixedly provided at the output end of the second motor (21).

5. The high-speed sedimentation device for heavy medium that is easy to transport according to claim 4, characterized in that: The surfaces of the rotating rods (22) are threadedly connected to the mixing drum (23), and a plurality of mixing blades (24) are fixedly provided on the surface of the mixing drum (23).

6. The high-speed sedimentation device for heavy medium that is easy to transport according to claim 1, characterized in that: An arc-shaped bottom plate (25) is fixedly provided at the bottom of the sedimentation shell (8), and a circulating sludge pump is installed on one side of the arc-shaped bottom plate (25).

Citation Information

Patent Citations

  • Dense medium deflocculation recovery device

    CN216537036U