Water-cooling air conditioner controller with overload protection function
Through the rapid disassembly and assembly and efficient heat dissipation design of water-cooled air conditioning controllers, the problem of insufficient stability and safety in the existing technology is solved, and maintenance is simplified, user experience and equipment safety is improved, and long-term and stable operation is ensured.
Patent Information
- Application Number
- CN202422382019.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing water-cooled air-conditioning controllers lack stability and safety under long-term and high-load operation, complex and time-consuming disassembly and maintenance, and are prone to damage. Inadequate heat dissipation efficiency leads to overheating of internal components and affecting equipment performance.
A water-cooled air conditioner controller with overload protection is designed, adopting a quick disassembly mechanism and an efficient cooling system, integrating input control assembly and sensors, including cooling fans, heat sinks, overload protectors, temperature sensors and flow sensors, and quickly disassemble and install through clamping blocks and connecting springs, combining protective masks to improve safety and maintainability.
It significantly improves the maintainability and safety of the equipment, simplifies the maintenance process, extends the equipment life, ensures that the internal components operate at appropriate temperatures, prevents performance degradation and damage caused by overheating, and improves user experience and system stability.
Smart Images
Figure CN223294994U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water-cooled air-conditioning controllers, in particular to a water-cooled air-conditioning controller with overload protection. Background Art
[0002] With the rapid development of modern technology, water-cooled air-conditioning systems are increasingly used in various industrial, commercial and civil fields. Such systems are widely favored for their efficient cooling capacity, good environmental adaptability and low noise level.
[0003] However, with the increasing complexity of the system, the stability and safety of existing water-cooled air-conditioning controllers under long-term, high-load operation has become an urgent problem that needs to be solved. Traditional water-cooled air-conditioning controllers often require complex disassembly and assembly steps when maintaining or replacing components. In addition, the internal components of water-cooled air-conditioning controllers are prone to generating a large amount of heat under long-term, high-load operation. If the heat is not dissipated in time, the component performance will deteriorate or even be damaged. Utility Model Content
[0004] The utility model provides a water-cooled air-conditioning controller with overload protection, aiming to solve the problem that the stability and safety of existing water-cooled air-conditioning controllers are challenged under long-term and high-load operation. Not only are the disassembly and maintenance complicated and time-consuming and fragile, but the heat dissipation efficiency is insufficient, which can easily lead to overheating of internal components, thereby affecting equipment performance and even causing damage.
[0005] The utility model is implemented as follows: a water-cooled air-conditioning controller with overload protection includes a lateral seat, a control circuit board is arranged in the lateral seat; a mounting shell is arranged on the outside of the lateral seat, an input control assembly is arranged in the mounting shell, and the input control assembly and the control circuit board are electrically connected; a group of connecting rods are arranged on the inner walls on both sides of the opposite sides of the lateral seat; a receiving plate is arranged on the side away from the lateral seat; connecting springs are arranged on the outside of the receiving plates, and dampers are integrated in the connecting springs; a clamping block is arranged on the side away from the receiving plate; a group of clamping grooves are opened through the outer walls of both sides of the mounting shell, and the mounting shell and the lateral seat are plugged into and matched with the clamping blocks through the clamping grooves; the inner diameter of the clamping grooves is adapted to the outer diameter of the clamping blocks.
[0006] Preferably, heat dissipation fans are provided on the inner walls on both sides opposite to each other of the installation shell, and a heat dissipation channel for air circulation is formed between the two heat dissipation fans.
[0007] Preferably, a plurality of heat dissipation holes communicating with the inner cavity of the mounting shell are formed through the outer walls on both sides of the mounting shell, and a plurality of heat dissipation fins are provided on the inner walls of the mounting shell adjacent to the heat dissipation holes.
[0008] Preferably, the input control assembly includes: a display screen arranged on the outside of the mounting shell; a plurality of input buttons arranged on the outside of the display screen; and an overload protector, a temperature sensor and a flow sensor arranged on the inner wall of the mounting shell.
[0009] Preferably, guide slots are provided on the outer walls of the upper and lower surfaces of the mounting shell, the guide slots are consistent with the length direction of the mounting shell, and a same protective mask is slidably fitted between the two guide slots.
[0010] Preferably, protruding ribs are provided on both sides of the outer surface of the protective mask.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] First, the device significantly improves the maintainability of the equipment through the disassembly and assembly mechanism. Users can quickly and easily separate and relock the mounting shell from the side seat by pressing the snap-on block and pulling the mounting shell, greatly simplifying the maintenance or component replacement process. This design not only saves time but also reduces the risk of damage caused by complex disassembly and assembly steps, thereby extending the service life of the equipment. At the same time, the efficient heat dissipation system ensures that the control circuit board and other internal components operate at an appropriate operating temperature, further preventing performance degradation and damage caused by overheating, and providing a guarantee for the long-term stable operation of the equipment.
[0013] Secondly: This device also brings significant improvements in user experience and safety; the input control assembly integrates user interaction, command input and system monitoring functions. Through the intuitive display and convenient input buttons, users can easily set and understand the operating status of the air-conditioning system in real time; this not only improves the convenience of operation, but also enhances user participation and satisfaction; in addition, the design of the protective mask effectively blocks external impurities from entering the installation shell, protecting the safety of electrical components and circuit boards, while preventing accidental touch and misoperation, further improving the safety of the equipment; the real-time monitoring and protection mechanism of multiple internal sensors ensures that the air-conditioning system can respond in time when encountering abnormal situations, avoiding potential safety hazards, and providing users with a more secure and comfortable use environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 4 This is a front cross-sectional structural diagram of the installation shell of the utility model;
[0018] In the figure: 1. Side seat; 2. Control circuit board; 3. Mounting shell; 4. Protruding rib; 5. Connecting rod; 6. Adapter plate; 7. Connecting spring; 8. Snap-in block; 9. Snap-in slot; 10. Cooling fan; 11. Cooling hole; 12. Heat sink; 13. Display screen; 14. Input button; 15. Overload protector; 16. Temperature sensor; 17. Flow sensor; 18. Guide slide; 19. Protective mask. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The present invention provides a water-cooled air-conditioning controller with overload protection. Figure 1-4 As shown, it includes a lateral seat 1, in which a control circuit board 2 is arranged; a mounting shell 3 is provided on the outside of the lateral seat 1, in which an input control assembly is provided, and the input control assembly is electrically connected to the control circuit board 2; a group of connecting rods 5 are provided on the inner walls on both sides of the opposite sides of the lateral seat 1; a receiving plate 6 is provided on the side away from the lateral seat 1; a connecting spring 7 is provided on the outside of the receiving plate 6, and a damper is integrated in the connecting spring 7; a clamping block 8 is provided on the side away from the receiving plate 6 of the connecting spring 7; a group of clamping grooves 9 are opened through the outer walls of both sides of the mounting shell 3, and the mounting shell 3 and the lateral seat 1 are plugged into and matched with the clamping block 8 through the clamping grooves 9; the inner diameter of the clamping groove 9 is adapted to the outer diameter of the clamping block 8.
[0022] It should be noted that the stability and safety of existing water-cooled air-conditioning controllers are challenged under long-term, high-load operation. Not only are disassembly and maintenance complex, time-consuming and fragile, but the heat dissipation efficiency is insufficient, which can easily lead to overheating of internal components, thereby affecting equipment performance and even causing damage. This solution can quickly and easily complete the disassembly and installation of the mounting shell 3, greatly improving the maintainability and maintenance efficiency of the equipment, reducing the risk of damage during maintenance, and thus extending the service life of the equipment; secondly, the efficient heat dissipation system ensures that the circuit board and other key components operate at the optimal operating temperature, effectively preventing performance degradation and damage caused by overheating, and laying a solid foundation for the long-term stable operation of the equipment; finally, the integrated input control assembly and the intuitive display screen 13 make operation more convenient and intuitive, enhancing user participation and satisfaction; and the design of the protective mask 19 and internal sensors effectively blocks external impurities and monitors the system status in real time, further improving the safety of the equipment and the user experience.
[0023] Specifically, in this embodiment, the present solution mainly includes a side seat 1, which houses a control circuit board 2. The control circuit board 2 is responsible for executing various control commands. A mounting housing 3 is provided on the outside of the side seat 1, which houses an input control assembly. This assembly establishes a reliable electrical connection with the control circuit board 2, ensuring that it can accurately receive external operation commands and quickly transmit these commands to the control circuit board 2 for processing.
[0024] In normal operating mode, the user sends operating instructions, such as setting the temperature and adjusting the fan speed, through the input control assembly. These instructions are immediately transmitted to the control circuit board 2, which interprets and responds accordingly based on the preset program logic. Subsequently, the control circuit board 2 drives the various components of the air conditioning system, such as the compressor and fan, to work together to achieve precise temperature adjustment, humidity control, and air purification functions, creating a comfortable environment for the user.
[0025] This design also provides great convenience when the system requires maintenance or replacement of internal components of the mounting housing 3. The user first slightly presses the clamping block 8 to compress the connecting spring 7, which effectively releases the locking force between the mounting housing 3 and the lateral seat 1. Then, the user simply pulls the mounting housing 3 outward, and the clamping block 8 smoothly disengages from the clamping slot 9, achieving rapid separation of the mounting housing 3 and the lateral seat 1. This process not only simplifies the assembly and disassembly steps, but also significantly improves the safety of operation.
[0026] After completing maintenance or replacing parts, the user only needs to align the mounting shell 3 with the lateral seat 1 and apply appropriate thrust, and the clamping block 8 will slide into the clamping groove 9 again and be firmly locked by the elastic force of the connecting spring 7; this process is rapid and stable, ensuring the recovery of the overall structure of the controller and the normal operation of its functions; through such a design, not only the maintainability of the equipment is improved, but also the service life of the equipment is extended.
[0027] In a further preferred embodiment of the present invention, Figure 4 As shown, heat dissipation fans 10 are provided on the inner walls on both sides of the mounting shell 3 , and a heat dissipation channel for air circulation is formed between the two heat dissipation fans 10 .
[0028] In this embodiment, when the control circuit board 2 and other internal components start to work, a certain amount of heat is generated as current flows and the components operate. In order to keep these components within a suitable operating temperature range and prevent performance degradation or damage caused by overheating, the heat dissipation system is activated.
[0029] At this time, the two cooling fans 10 start to rotate, and they work in opposite directions to form a strong air flow between them; this air flow passes quickly along the heat dissipation channel, sucking in cold air from the cooling fan 10 on one side, absorbing heat when passing through heating components such as the control circuit board 2, and then carrying this heat out from the cooling fan 10 on the other side; through such a circulation process, the cooling fan 10 not only accelerates the transfer of heat, but also significantly improves the heat dissipation efficiency.
[0030] In a further preferred embodiment of the present invention, Figure 1-4 As shown, a plurality of heat dissipation holes 11 communicating with the inner cavity of the mounting shell 3 are formed through the outer walls of both sides of the mounting shell 3 , and a plurality of heat dissipation fins 12 are provided on the inner wall of the mounting shell 3 adjacent to the heat dissipation holes 11 .
[0031] In this embodiment, the heat sink 12 has a large surface area and excellent thermal conductivity, can quickly absorb the heat in the inner cavity, and disperse the heat to a larger range through its own surface area. As the temperature of the heat sink 12 increases, the heat on its surface will be transferred to the surrounding air through air convection and radiation. At this time, the heat dissipation hole 11 not only provides a discharge channel for the hot air, but also accelerates the dissipation of heat by increasing the air circulation. When the hot air is discharged from the heat dissipation hole 11, it will take away a large amount of heat, thereby reducing the temperature of the inner cavity of the mounting shell 3.
[0032] In a further preferred embodiment of the present invention, Figure 1-4As shown, the input control assembly includes: a display screen 13 arranged on the outside of the mounting shell 3; a plurality of input buttons 14 arranged on the outside of the display screen 13; and an overload protector 15, a temperature sensor 16 and a flow sensor 17 arranged on the inner wall of the mounting shell 3.
[0033] In this embodiment, the input control assembly integrates multiple functions such as user interaction, command input, and system monitoring, ensuring stable, efficient, and safe operation of the air conditioning system. The display screen 13 serves as an interactive interface, presenting the current status of the air conditioning system in real time, including key information such as set temperature, actual temperature, water flow, and operating mode, allowing users to intuitively understand the system's operating status.
[0034] The input buttons 14 adjacent to the display screen 13 are the bridge for the user to issue control commands. The user selects the desired function by pressing different buttons, such as adjusting the temperature, setting the operating mode, or starting or stopping the system. Each button is preset with a specific function. Once pressed, it will send a corresponding electrical signal to the control circuit board 2 to input the command.
[0035] The overload protector 15 (JUX-045FBF690-KB) installed on the inner wall of the housing 3 constantly monitors key parameters of the air conditioning system, such as current and voltage. Once an abnormality such as overload or short circuit is detected, it will quickly cut off the power supply or sound an alarm to prevent equipment damage or more serious safety accidents.
[0036] The temperature sensor 16 (PT100) and the flow sensor 17 are responsible for monitoring the temperature and water flow, respectively. The temperature sensor 16 accurately measures the ambient temperature or the temperature of key components of the air-conditioning system, and converts the data into electrical signals for transmission to the control circuit board 2 to adjust the system operating status and maintain a constant indoor temperature. The flow sensor 17 (MFM3081K-10) senses the water flow velocity and flow of the water circulation system in real time to ensure the normal operation of the water circulation. Once insufficient or abnormal water flow is detected, a signal is immediately sent to the control circuit board 2 to trigger the corresponding adjustment or alarm mechanism. Through the close collaboration of various components, not only the accurate reception and execution of user instructions are achieved, but also the stable operation and efficient performance of the air-conditioning system are ensured through real-time monitoring and protection mechanisms, providing users with a safe and comfortable user experience.
[0037] In a further preferred embodiment of the present invention, Figure 1-3 As shown, guide grooves 18 are provided on the outer walls of the upper and lower surfaces of the mounting shell 3 , and the guide grooves 18 are consistent with the length direction of the mounting shell 3 , and a protective mask 19 is slidably fitted between the two guide grooves 18 .
[0038] In this embodiment, the user can easily open or close the protective mask 19 by sliding it along the direction of the guide groove 18; when the protective mask 19 is in the closed state, it can prevent external factors such as dust, moisture, and impurities from entering the interior of the mounting shell 3, thereby protecting the internal electrical components and control circuit board 2 from damage. At the same time, it can also prevent accidental touch or misoperation, thereby improving the safety and service life of the equipment.
[0039] In a further preferred embodiment of the present invention, Figure 1-3 As shown, protruding ribs 4 are provided on both sides of the outer surface of the protective mask 19 .
[0040] In this embodiment, the protruding ribs 4 increase the texture and friction of the outer surface of the protective mask 19, so that the user can get a better grip when manually operating the protective mask 19, which helps to reduce operational errors or accidental falling off due to hand slippage, and improves the convenience and safety of use.
[0041] Working Principle: The control circuit board 2 is housed within the side seat 1 of this device. This circuit board is responsible for executing various control commands. The control circuit board 2 is tightly connected to the input control assembly integrated in the external mounting shell 3 via a reliable electrical connection, ensuring that external operating commands can be accurately transmitted to the control circuit board 2 for processing.
[0042] The user sends operating instructions, such as setting the temperature and adjusting the fan speed, through the input control assembly; these instructions are quickly transmitted to the control circuit board 2, which interprets the instructions according to the preset program logic and drives the compressor, fan and other components of the air conditioning system to work together to achieve precise temperature adjustment, humidity control and air purification functions, creating a comfortable environment for the user;
[0043] To ensure stable system operation, multiple protection mechanisms are integrated into the mounting housing 3. The overload protector 15 monitors current and voltage in real time to prevent safety accidents caused by overload or short circuit. The temperature sensor 16 and flow sensor 17 monitor the ambient temperature and water flow respectively to ensure that the system is in optimal working condition. Once an abnormality is detected, the system will immediately respond accordingly, such as cutting off the power supply or issuing an alarm.
[0044] When maintaining or replacing components, the device provides a convenient disassembly and assembly method; the user lightly presses the clamping block 8 to release the locking force, and then pulls the mounting shell 3 outward to achieve quick separation; after maintenance is completed, the mounting shell 3 is aligned with the side seat 1 and pushed in, and the clamping block 8 automatically locks, restoring the controller structure;
[0045] Considering the heat that may be generated by the device during long-term operation, two cooling fans 10 in the mounting housing 3 rotate in opposite directions to create a strong air flow, accelerating heat transfer and dissipation. At the same time, the heat sink 12 and heat dissipation holes 11 increase the heat dissipation area, promote convection and radiation of heat with the surrounding air, and effectively maintain the device within a suitable operating temperature range.
[0046] In addition, the protective mask 19 further improves the safety and durability of the device; the protruding ribs 4 on its outer surface enhance the grip and prevent operational errors; when closed, the protective mask 19 effectively blocks the invasion of external impurities, protects internal components from damage, and prevents accidental touches, thereby improving safety of use.
[0047] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0048] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0049] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0050] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.
Claims
1. A water-cooled air-conditioning controller with overload protection, characterized in that: include: A lateral seat, wherein a control circuit board is arranged in the lateral seat; A mounting shell is provided outside the lateral seat, wherein an input control assembly is provided in the mounting shell, and the input control assembly is electrically connected to a control circuit board; A set of connecting rods are provided on the inner walls on both sides opposite to each other of the lateral seat; A receiving plate is provided on one side of the connecting rods away from the lateral seat; A connecting spring provided on the outside of the plurality of receiving plates, wherein a damper is integrated in the connecting spring; A clamping block is provided on one side of the plurality of connecting springs away from the receiving plate; A set of clamping grooves are formed on both sides of the outer wall of the mounting shell, and the mounting shell and the side seat are plugged into and matched with the clamping blocks through the clamping grooves; The inner diameter of the clamping groove is matched with the outer diameter of the clamping block.
2. A water-cooled air-conditioning controller with overload protection according to claim 1, characterized in that: The inner walls on both sides of the mounting shell are opposite to each other and are provided with cooling fans, and a cooling channel for air circulation is formed between the two cooling fans.
3. A water-cooled air-conditioning controller with overload protection as claimed in claim 2, characterized in that: The outer walls on both sides of the installation shell are penetrated with a plurality of heat dissipation holes communicating with the inner cavity thereof, and the inner wall positions of the installation shell adjacent to the heat dissipation holes are provided with a plurality of heat dissipation fins.
4. A water-cooled air-conditioning controller with overload protection as claimed in claim 3, characterized in that: The input control assembly includes: a display screen disposed on the outside of the mounting shell; A plurality of input buttons provided on the outside of the display screen; and An overload protector, a temperature sensor and a flow sensor are arranged on the inner wall of the installation shell.
5. The water-cooled air-conditioning controller with overload protection according to claim 4, characterized in that: The outer walls of the upper and lower surfaces of the mounting shell are both provided with guide slots, the guide slots are consistent with the length direction of the mounting shell, and a protective mask is slidably fitted between the two guide slots.
6. A water-cooled air-conditioning controller with overload protection as claimed in claim 5, characterized in that: Both sides of the outer surface of the protective mask are provided with protruding ribs.