Light truck cast aluminum bottom plate testing device

By designing a light truck cast aluminum base plate test device, using transmission components and pressure components, the difficulty of strength detection of light truck cast aluminum base plate in lightweight production is solved, and convenient and effective testing of strengths in all parts of the base plate is achieved, reducing workpiece damage, and ensuring the accuracy and reliability of the test.

CN223295825UActive Publication Date: 2025-09-02ZHEJIANG XINZHONGNAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422360004.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-02
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The prior art is difficult to effectively test the strength of light truck cast aluminum base plates, especially to detect different positions of the base plates during lightweight production.

Method used

A light truck cast aluminum base plate testing device is designed, including a frame, transmission assembly, movable unit, fixing assembly and pressure-pressure assembly. Through the combination of guide wheel and pressure-reducing spring, the impact of the test workpiece is reduced, and the fixing and strength testing of the base plate is achieved through the fixing assembly and pressure-pressure assembly.

Benefits of technology

It realizes convenient and effective strength testing of light truck cast aluminum base plates, reduces workpiece damage, provides protection against the base plates, and ensures the accuracy and reliability of the test.

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Abstract

The utility model discloses a light truck cast aluminum bottom plate testing device which comprises a rack and further comprises a transmission assembly arranged on the rack, a mounting frame is arranged on the top of the rack, a pressure applying assembly is arranged on the mounting frame, a movable unit is arranged in the rack and comprises a guide wheel, a mounting seat and a fixed seat, the fixed seat is fixedly installed on the rack, and the guide wheel is arranged on the mounting seat. Sliding grooves are formed in the outer wall of one side of the fixing base and the outer wall of one side of the machine frame, the fixing base is connected into the sliding grooves in a sliding mode, the guide wheels are rotationally connected to the installation base, pressure reducing springs are arranged between the installation base and the fixing base, and a fixing assembly is arranged in the machine frame. According to the light truck cast aluminum bottom plate testing device provided by the utility model, the guide wheel of the movable unit is in contact with the edge of the test workpiece, and the pressure reducing spring arranged between the mounting seat and the fixed seat is used for bearing impact, so that impact force generated by collision between the test workpiece and the movable unit can be reduced, and damage to the test workpiece can be reduced; and the test workpiece can be fixed through the fixing assembly arranged in the rack.
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Description

Technical Field

[0001] The utility model relates to the technical field of light truck bottom plate production, in particular to a light truck cast aluminum bottom plate testing device. Background Art

[0002] Freight-carrying vehicles, commonly known as trucks, typically have a cargo compartment mounted on a single frame with the driver's cab. Trucks are manufactured in various configurations based on transportation requirements. Light trucks are a type of truck, and during their lightweight production and development, the cast aluminum cargo compartment floor must be inspected.

[0003] According to the invention patent application with patent number: CN112718570A and publication date of 2021-04-30, a hardness testing device for automobile floor processing is disclosed, which includes a detection platform, a receiving and sorting roller group assembly and an appearance detection camera. A loading conveyor belt is provided on the left side of the surface of the detection platform, and the receiving and sorting roller group assembly is provided in the middle of the surface of the detection platform. The receiving and sorting roller group assembly includes a receiving cone shaft, a horizontal roller shaft, an electric-controlled feeding wheel, a pressure sensor, an adsorption magnetic ring and a servo motor. A horizontal roller shaft is fixed to the right end of the receiving cone shaft, and an electric-controlled feeding wheel is connected to the inside of the receiving cone shaft. Its main technical effect is to perform hardness testing on the automobile floor through a high-pressure water column generated by a high-pressure water gun and a mixed high-pressure pump. The high-pressure water column is used to simulate the scene of collision and contact between sand and the floor during actual driving. While playing a real-life simulation of the hardness test, it can prevent scratches or scratches on the surface of the automobile floor, thereby ensuring that the appearance of the automobile floor that has passed the test is not negatively affected by the test.

[0004] In the process of lightweighting the truck bed, the bed is lightweighted by replacing it with cast aluminum material. During the production of the cast aluminum bed, the strength of different positions of the bed needs to be tested. For this purpose, a light truck cast aluminum bed testing device is proposed, aiming to provide a device that is convenient for testing the strength of various parts of the bed. Utility Model Content

[0005] The utility model aims to provide a testing device for a cast aluminum bottom plate of a light truck, and aims to propose a device which is convenient for testing the strength of various parts of the bottom plate.

[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0007] A light truck cast aluminum bottom plate testing device includes a frame and a transmission assembly arranged on the frame, a mounting frame is provided on the top of the frame, a pressure assembly is provided on the mounting frame, a movable unit is provided inside the frame, the movable unit includes a guide wheel, a mounting seat and a fixed seat, the fixed seat is fixedly installed on the frame, a slide groove is provided on the outer wall of the fixed seat and one side of the frame, the fixed seat is slidably connected to the slide groove, the guide wheel is rotatably connected to the mounting seat, a decompression spring is provided between the mounting seat and the fixed seat, and a fixing assembly is provided inside the frame.

[0008] Preferably, the fixing assembly includes a support seat, a fixed cylinder and a fixed block, the support seat is fixedly mounted on the outer wall of one side of the frame, the fixed cylinder is fixedly mounted on the outer wall of the top of the support seat, the fixed cylinder passes through and extends into the interior of the support seat, and the fixed block is fixedly mounted on the output end of the fixed cylinder.

[0009] Preferably, the transmission assembly includes a driving motor, a driving wheel, a transmission wheel and a transmission belt. A fixed plate is fixedly installed inside the frame, the driving motor is fixedly installed on the outer wall of one side of the fixed plate, the driving wheel is fixedly installed on the output end of the driving motor, and the transmission wheel is rotatably connected to the outer wall of one side of the fixed plate. There are two transmission wheels, and the two transmission wheels are respectively arranged at both ends of the fixed plate. A through groove is opened on the outer wall of one side of the fixed plate, and the two ends of the transmission belt are respectively connected to the two transmission wheels, and the transmission belt is respectively connected to the two transmission wheels, and the driving wheel is connected to the transmission belt.

[0010] Preferably, the pressure-applying assembly includes a winding motor, a winding rod, a connecting chain and an impact head, the winding rod is rotatably connected to the outer wall of the mounting frame, the winding motor is fixedly mounted on the outer wall of one side of the mounting frame, the output end of the winding motor maintains a transmission connection with the winding rod, one end of the connecting chain is fixedly connected to the impact head, and the other end of the connecting chain is connected to the winding rod.

[0011] Preferably, the pressure-applying assembly also includes a telescopic cylinder, a transmission joint, a linkage joint and a connecting plate. The telescopic cylinder is fixedly mounted on the outer wall of one side of the mounting frame, the linkage joint is fixedly mounted on one end of the winding rod, the connecting plate is fixedly mounted on the output end of the telescopic cylinder, the transmission joint is rotatably connected to the outer wall on one side of the connecting plate, and the transmission joint maintains a sliding connection with the output end of the winding motor.

[0012] In the above technical solution, the utility model provides a light truck cast aluminum base plate testing device, which has the following beneficial effects:

[0013] The utility model drives the test workpiece to move within the frame through a transmission assembly provided inside the frame. When the test workpiece is placed inside the frame, the guide wheel of the movable unit contacts the edge of the test workpiece, and the pressure relief spring provided between the mounting seat and the fixed seat bears the impact, thereby reducing the impact force of the collision between the test workpiece and the movable unit, thereby reducing damage to the test workpiece. The test workpiece can be fixed by providing a fixing assembly inside the frame. The pressure-applying assembly provided on the top of the frame can apply pressure to the surface of the test workpiece, thereby enabling a load-bearing strength test of the test workpiece. The load-bearing strength test of the test workpiece can be conducted quickly and conveniently, and at the same time, a certain degree of protection can be provided to the test workpiece when the test workpiece enters the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0015] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present utility model;

[0016] Figure 2 A partial structural diagram provided for an embodiment of the utility model;

[0017] Figure 3 A schematic diagram of the transmission mechanism structure provided by an embodiment of the present utility model;

[0018] Figure 4 This is a structural diagram of the drive motor installation provided in an embodiment of the utility model.

[0019] Description of reference numerals:

[0020] 1. Frame; 11. Mounting frame; 12. Fixing plate; 13. Through slot; 2. Transmission assembly; 21. Driving motor; 22. Driving wheel; 23. Transmission wheel; 24. Transmission belt; 3. Pressure assembly; 31. Winding motor; 32. Winding rod; 35. Telescopic cylinder; 36. Transmission joint; 37. Linkage joint; 38. Connecting plate; 4. Movable unit; 41. Guide wheel; 42. Mounting seat; 43. Fixing seat; 5. Fixing assembly; 51. Support seat; 52. Fixing cylinder; 53. Fixing block. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0022] See also Figure 1 —4. A light truck cast aluminum base plate testing device, comprising a frame 1, and a transmission assembly 2 arranged on the frame 1; a mounting frame 11 is provided on the top of the frame 1; a pressure assembly 3 is provided on the mounting frame 11; a movable unit 4 is provided inside the frame 1; the movable unit 4 comprises a guide wheel 41, a mounting seat 42 and a fixed seat 43; the fixed seat 43 is fixedly mounted on the frame 1; a slide groove is provided on the outer wall of the fixed seat 43 and one side of the frame 1; the fixed seat 43 is slidably connected in the slide groove; the guide wheel 41 is rotatably connected to the mounting seat 42; a decompression spring is provided between the mounting seat 42 and the fixed seat 43; a fixing assembly 5 is provided inside the frame 1.

[0023] Specifically, such as Figure 2 As shown, a fixing plate 12 is fixedly provided inside the frame 1, and a through slot 13 is symmetrically opened on the outer wall on one side of the fixing plate 12. A transmission component 2 is provided on the fixing plate 12, and the transmission component 2 can drive the workpiece to be tested to keep moving on the fixing plate 12. A mounting frame 11 is provided on the top of the frame 1, and a pressure component 3 is provided on the mounting frame 11. The pressure component 3 is arranged in an array on the mounting frame 11, so that different positions on the workpiece to be tested can be tested.

[0024] As a further embodiment provided by the present invention, Figure 2 and Figure 4 As shown, the movable unit 4 includes a guide wheel 41, a mounting seat 42 and a fixed seat 43. Furthermore, the fixed seat 43 is fixedly mounted on the outer wall of one side of the fixed plate 12. A slide groove is provided on the outer wall of the fixed seat 43 and the outer wall of one side of the fixed plate 12. The guide wheel 41 is rotatably connected to the inside of the mounting seat 42 through a shaft, and the two ends of the shaft respectively pass through the two sides of the mounting seat 42. The mounting seat 42 is slidably connected to the slide groove through the shaft on the outer walls on both sides. A decompression spring is provided between the outer wall of the mounting seat 42 and the inner wall of one side of the fixed seat 43. The decompression spring can drive the mounting seat 42 to move toward one side. Then, the guide wheel 41 inside the mounting seat 42 can contact the workpiece to be measured that enters the frame 1. When the workpiece to be measured collides with the guide wheel 41, since the guide wheel 41 is movably connected to the slide groove through the mounting seat 42, it can keep sliding in the slide groove, achieving the effect of soft contact with the workpiece to be measured. At the same time, since a decompression spring is provided between the mounting seat 42 and the fixed seat 43, the decompression spring can drive the mounting seat 42 to move away from the fixed seat 43, so that the guide wheel 41 can always be in contact with the outer wall of the workpiece to be measured, thereby facilitating the workpiece to be measured to keep moving inside the frame 1.

[0025] Preferably, Figure 1 and Figure 2 As shown, there are several movable units 4 , which are symmetrically distributed inside the rack 1 .

[0026] A fixing assembly 5 is provided on an outer wall of one side of the fixing plate 12 , and the workpiece to be measured can be kept fixedly connected to the frame 1 through the fixing assembly 5 .

[0027] The utility model drives the test workpiece to move inside the frame 1 through the transmission component 2 provided inside the frame 1. When the test workpiece is placed inside the frame 1, the guide wheel 41 of the movable unit 4 contacts the edge of the test workpiece, and the pressure relief spring provided between the mounting seat 42 and the fixed seat 43 bears the impact, thereby reducing the impact force of the collision between the test workpiece and the movable unit 4, thereby reducing damage to the test workpiece. The test workpiece can be fixed by providing a fixing component 5 inside the frame 1. The pressure component 3 provided on the top of the frame 1 can apply pressure to the surface of the test workpiece, thereby realizing a load-bearing strength test of the test workpiece. The load-bearing strength test of the test workpiece can be carried out conveniently and quickly, and at the same time, it can provide a certain degree of protection for the test workpiece when the test workpiece enters the frame 1.

[0028] As an embodiment provided by the present utility model, Figure 2 As shown, the fixing assembly 5 includes a support base 51, a fixed cylinder 52 and a fixed block 53. Specifically, the support base 51 is an "L"-shaped structure. The support base 51 is fixedly mounted on the fixed plate 12. The fixed cylinder 52 is fixedly mounted on the top of the support base 51. The output end of the fixed cylinder 52 passes through the support base 51. The fixed block 53 is fixedly mounted on the output end of the fixed cylinder 52. The fixed cylinder 52 can drive the fixed block 53 to keep moving inside the support base 51, and then the fixed block 53 can be used to abut against the workpiece to be measured to fix the workpiece to be measured on the fixed plate 12.

[0029] As a further embodiment provided by the present invention, Figure 3 and Figure 4 As shown, the transmission assembly 2 includes a drive motor 21, a drive wheel 22, a transmission wheel 23 and a transmission belt 24. Figure 3 and Figure 4 As shown, the drive motor 21 is fixedly mounted on the outer wall of one side of the fixed plate 12, the drive wheel 22 is fixedly connected to the output end of the drive motor 21, and there are two transmission wheels 23. The two transmission wheels 23 are rotatably connected to the two ends of the fixed plate 12 respectively. The transmission belt 24 is connected to the two transmission wheels 23 and the drive wheel 22. The drive motor 21 drives the drive wheel 22 to keep rotating, and then the drive wheel 22 drives the transmission belt 24 to keep rotating. The rotation of the transmission belt 24 drives the transmission wheel 23 to assist in rotation, and finally the workpiece to be measured is moved on the fixed plate 12 by the transmission belt 24. It should be pointed out that the number of transmission wheels 23 can be increased to ensure that the workpiece to be measured can move smoothly.

[0030] As an embodiment provided by the present invention, the pressure component 3 is fixedly installed on the mounting frame 11. As one of the embodiments provided by the present invention, the pressure component 3 can be a hydraulic cylinder, which applies static load pressure to the workpiece to be tested through the hydraulic cylinder, so as to test the bearing capacity of the workpiece to be tested.

[0031] As another embodiment of the present invention, the pressure component 3 includes a winding motor 31, a winding rod 32, a connecting chain and an impact head. Figure 2 and Figure 1 As shown, the winding rod 32 is rotatably connected to the outer wall of the mounting frame 11, and the winding motor 31 is fixedly installed on the outer wall of one side of the mounting frame 11. The output end of the winding motor 31 maintains a transmission connection with the winding rod 32, and the winding motor 31 can drive the winding rod 32 to keep rotating. One end of the connecting chain is fixedly connected to the impact head, and the other end of the connecting chain is connected to the winding rod 32. The connecting chain can be wound up by driving the winding rod 32 to keep rotating by the winding motor 31, and then the impact head on the connecting chain can be lifted.

[0032] Further, such as Figure 2 As shown, the pressure-applying assembly 3 also includes a telescopic cylinder 35, a transmission joint 36, a linkage joint 37 and a connecting plate 38. The telescopic cylinder 35 is fixedly mounted on the outer wall of one side of the mounting frame 11, the linkage joint 37 is fixed on one end of the winding rod 32, and the connecting plate 38 is fixedly mounted on the output end of the telescopic cylinder 35. The transmission joint 36 is rotatably connected to the outer wall of one side of the connecting plate 38, and the transmission joint 36 maintains a sliding connection with the output end of the winding motor 31. The connecting plate 38 can be driven to maintain reciprocating motion through the telescopic cylinder 35. Since the transmission joint 36 is rotatably connected to the connecting plate 38, the transmission joint 36 can still maintain rotation during the movement of the connecting plate 38.

[0033] During use, when the workpiece to be tested is located on the fixed plate 12, the telescopic cylinder 35 drives the connecting plate 38 to move away from the linkage joint 37, thereby separating the linkage joint 37 and the transmission joint 36. Then, under the action of gravity, the impact head drives the connecting chain to unwind the winding rod 32, and finally causes the impact head to hit the workpiece to be tested, so as to simulate a real collision and test the collision performance of the workpiece to be tested.

[0034] After the collision is completed, the telescopic cylinder 35 can be used to drive the connecting plate 38 to move toward the linkage joint 37, so that the linkage joint 37 and the transmission joint 36 remain plugged in, thereby maintaining the transmission connection between the winding rod 32 and the winding motor 31. The winding rod 32 can be driven by the winding motor 31 to keep rotating, thereby winding the connecting chain and lifting the impact head.

[0035] The elastic coefficient of the decompression spring mentioned in this article meets the technical requirements of the technical solution of the utility model.

[0036] Those skilled in the art will appreciate that other similar connection methods can also implement the present invention, such as welding, bonding, or screwing.

[0037] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A light truck cast aluminum base plate testing device, comprising a frame (1), characterized in that: The invention also includes a transmission assembly (2) arranged on the frame (1), a mounting frame (11) is arranged on the top of the frame (1), a pressure assembly (3) is arranged on the mounting frame (11), a movable unit (4) is arranged inside the frame (1), and the movable unit (4) includes a guide wheel (41), a mounting seat (42) and a fixed seat (43), the fixed seat (43) is fixedly mounted on the frame (1), a sliding groove is provided on the outer wall of the fixed seat (43) and one side of the frame (1), the fixed seat (43) is slidably connected to the sliding groove, the guide wheel (41) is rotatably connected to the mounting seat (42), a decompression spring is provided between the mounting seat (42) and the fixed seat (43), and a fixing assembly (5) is arranged inside the frame (1).

2. A light truck cast aluminum base plate testing device according to claim 1, characterized in that: The fixing assembly (5) comprises a support base (51), a fixed cylinder (52) and a fixed block (53); the support base (51) is fixedly mounted on an outer wall of one side of the frame (1); the fixed cylinder (52) is fixedly mounted on an outer wall at the top of the support base (51); the fixed cylinder (52) penetrates and extends into the interior of the support base (51); and the fixed block (53) is fixedly mounted on an output end of the fixed cylinder (52).

3. The light truck cast aluminum base plate testing device according to claim 1, characterized in that: The transmission assembly (2) comprises a driving motor (21), a driving wheel (22), a transmission wheel (23) and a transmission belt (24); a fixed plate (12) is fixedly installed inside the frame (1); the driving motor (21) is fixedly installed on the outer wall of one side of the fixing plate (12); the driving wheel (22) is fixedly installed on the output end of the driving motor (21); the transmission wheel (23) is rotatably connected to the outer wall of one side of the fixing plate (12); there are two transmission wheels (23); the two transmission wheels (23) are respectively arranged at two ends of the fixing plate (12); a through groove (13) is provided on the outer wall of one side of the fixing plate (12); the two ends of the transmission belt (24) are respectively connected to the two transmission wheels (23); the transmission belt (24) is respectively connected to the two transmission wheels (23); the driving wheel (22) is connected to the transmission belt (24).

4. A light truck cast aluminum base plate testing device according to claim 1, characterized in that: The pressure-applying assembly (3) comprises a winding motor (31), a winding rod (32), a connecting chain and an impact head; the winding rod (32) is rotatably connected to the outer wall of the mounting frame (11); the winding motor (31) is fixedly mounted on the outer wall of one side of the mounting frame (11); the output end of the winding motor (31) maintains a transmission connection with the winding rod (32); one end of the connecting chain is fixedly connected to the impact head, and the other end of the connecting chain is connected to the winding rod (32).

5. A light truck cast aluminum base plate testing device according to claim 4, characterized in that: The pressure-applying assembly (3) further comprises a telescopic cylinder (35), a transmission joint (36), a linkage joint (37) and a connecting plate (38); the telescopic cylinder (35) is fixedly mounted on the outer wall of one side of the mounting frame (11); the linkage joint (37) is fixedly mounted on one end of the winding rod (32); the connecting plate (38) is fixedly mounted on the output end of the telescopic cylinder (35); the transmission joint (36) is rotatably connected to the outer wall of one side of the connecting plate (38), and the transmission joint (36) maintains a sliding connection with the output end of the winding motor (31).

Citation Information

Patent Citations

  • Hardness testing device for automobile bottom plate machining

    CN112718570A