Hardness detection device for cement product production

Through the cement product hardness detection device designed with automatic loading and transparent cover, the safety hazards and detection accuracy of manual loading are solved, and the safety and accuracy are improved.

CN223295831UActive Publication Date: 2025-09-02SHANDONG JIUDING BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421740704.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-09-02
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing cement product hardness detection device requires manual loading, which poses safety hazards and affects the accuracy of the detection results.

Method used

A hardness detection device including a driving mechanism, a moving mechanism and a transparent cover is designed. Through automatic loading and transparent cover protection, it avoids manual contact with the indenter, ensuring the safety and accuracy of the detection process.

Benefits of technology

It realizes no manual contact loading, avoids finger scratches, protects staff safety, and improves the accuracy and reliability of hardness detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cement product production, and particularly discloses a hardness detection device for cement product production, which comprises a base, one side of the top end of the base is fixedly connected with a support column, a driving mechanism comprises a driving motor fixedly mounted on the outer side of the support column, and two sides of the support column are fixedly connected with first rod seats. A threaded rod is rotationally connected into the first rod seat, a gear is fixedly connected to one end of the threaded rod, a moving mechanism is arranged on the surface of the threaded rod and comprises a moving frame slidably connected to the surface of the threaded rod, a lifting rod is fixed to the top end of the moving frame, and a placement frame is fixed to the top end of the lifting rod; the driving mechanism drives the moving mechanism for feeding, direct contact between workers and the pressing head is prevented, the possibility that fingers are scratched is avoided, the moving mechanism can limit the cement bricks needing to be detected, and the situation that the accuracy of the hardness detection result is affected due to displacement of the cement bricks in the detection process is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cement product production, and particularly relates to a hardness detection device used in cement product production. Background Art

[0002] With the continuous progress of society, my country's construction industry is also developing rapidly. While the construction engineering industry is developing, it has also driven the rapid development of many industries related to construction engineering, especially cement products that can play a vital role in construction engineering. The quality of cement products is of vital importance, so many new types of cement product testing devices have appeared on the market.

[0003] However, the current cement brick hardness testing device requires manual loading. Since manual loading is required, it is easy to be scratched by the pressing head during loading, which is dangerous. Therefore, a hardness testing device is needed that can prevent manual contact with the pressing head during loading. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a hardness detection device for cement product production.

[0005] To achieve the above objectives, the utility model provides a hardness testing device for cement product production, comprising a base, one side of the top of the base is fixedly connected to a support column, the driving mechanism includes a driving motor fixedly installed on the outside of the support column, both sides of the support column are fixedly connected to a first rod seat, one of the first rod seats is rotatably connected to a threaded rod, the top of the base away from the support column is fixedly connected to two second rod seats, the other end of the threaded rod is rotatably set inside one of the second rod seats, the end of the threaded rod away from the second rod seat is fixedly connected to a gear, the surface of the threaded rod is provided with a moving mechanism, the moving mechanism includes a moving frame slidably connected to the surface of the threaded rod, the top of the moving frame is fixedly connected to four lifting rods, and the tops of the four lifting rods are commonly fixedly connected to a placement frame.

[0006] In the above technical solution, further, the base and the support column are provided with a detection mechanism, the detection mechanism includes a pressure head installed at the bottom end of the support column, the base is internally slidably connected to a lifting screw rod, and the top end of the lifting screw rod is fixedly connected to a working platform.

[0007] In the above technical solution, further, a transparent cover is installed on the top of the base, the pressure head, the lifting screw and the working platform are all located inside the transparent cover, and the center of the working platform is located directly below the pressure head.

[0008] In the above technical solution, further, a limiting rod is fixedly connected between another first rod seat and another second rod seat, and the movable frame is also slidably connected to the outer surface of the limiting rod.

[0009] In the above technical solution, further, an end of the gear away from the threaded rod is fixedly connected to an adjusting knob.

[0010] In the above technical solution, further, a part of the gear is located inside the support column, the output end of the drive motor is fixedly connected to a gear, and the gear located inside the support column is meshed with the gear fixedly connected to the output end of the drive motor.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The driving mechanism is used to carry out material loading with the moving mechanism, which prevents direct contact between manual labor and the indenter and avoids the possibility of scratching fingers. The moving mechanism can limit the cement bricks that need to be tested, preventing the cement bricks from shifting during the test and affecting the accuracy of the hardness test results.

[0013] 2. The transparent cover can separate the testing environment from the staff, which not only protects the staff from being scratched or pressed, but also prevents the staff from being injured by crushed cement brick debris, thereby protecting the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a hardness testing device for cement product production proposed by the present invention;

[0015] Figure 2 This is a schematic diagram of the internal structure of a hardness testing device for cement product production proposed by the present invention;

[0016] Figure 3 This utility model proposes a hardness detection device for cement product production Figure 2 A magnified view of the structure at point A;

[0017] Figure 4 This is a structural cross-sectional view of a movable frame in a hardness testing device for cement product production proposed by the present invention.

[0018] In the figure: 1. Base; 2. Support column; 3. Transparent cover; 4. Pressure head; 5. Lifting screw; 6. Working platform; 7. Drive motor; 8. First rod seat; 9. Threaded rod; 10. Limiting rod; 11. Gear; 12. Adjustment knob; 13. Second rod seat; 14. Moving frame; 15. Lifting rod; 16. Placement frame. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned objectives, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] like Figures 1-4 The hardness testing device shown in the figure is used for the production of cement products, including a base 1, a support column 2 is fixedly connected to one side of the top of the base 1, a driving mechanism includes a driving motor 7 fixedly installed on the outside of the support column 2, and a first rod seat 8 is fixedly connected to both sides of the support column 2, and a threaded rod 9 is rotatably connected to the inside of one of the first rod seats 8, and two second rod seats 13 are fixedly connected to the top of the base 1 away from the support column 2. The other end of the threaded rod 9 is rotatably set inside one of the second rod seats 13, and a gear 11 is fixedly connected to the end of the threaded rod 9 away from the second rod seat 13. The movable frame 14 can be moved by the driving motor 7 to transport the cement bricks into the transparent cover 3 for testing. When loading, they only need to be placed inside the placement rack 16, which can prevent manual contact with the pressure head 4 during loading, avoiding the possibility of scratching fingers.

[0021] A moving mechanism is provided on the surface of the threaded rod 9, and the moving mechanism includes a moving frame 14 slidably connected to the surface of the threaded rod 9, and four lifting rods 15 are fixedly connected to the top of the moving frame 14, and the tops of the four lifting rods 15 are commonly fixedly connected to a placement frame 16. The placement frame 16 can place cement bricks that need to be tested, and at the same time play a restrictive role on the cement bricks. The placed cement bricks move during the hardness test, which affects the results of the hardness test.

[0022] The base 1 and the support column 2 are provided with a detection mechanism, which includes a pressure head 4 installed at the bottom end of the support column 2. The base 1 is internally slidably connected to a lifting screw rod 5, and the top of the lifting screw rod 5 is fixedly connected to a working platform 6. The lifting screw rod 5 can drive the working platform 6 to rise, thereby performing hardness detection on the cement bricks on the surface of the working platform 6.

[0023] A transparent cover 3 is installed on the top of the base 1. The pressure head 4, the lifting screw 5, and the working platform 6 are all located inside the transparent cover 3. The center of the working platform 6 is located directly below the pressure head 4. The transparent cover 3 can observe the hardness testing process of the cement brick at any time to prevent accidents. At the same time, it separates the testing mechanism from the staff to prevent the cement bricks from breaking and splashing onto the staff, causing damage to the staff.

[0024] A limiting rod 10 is fixedly connected between the other first rod seat 8 and the other second rod seat 13, and the movable frame 14 is also slidably connected to the outer surface of the limiting rod 10. The limiting rod 10 can limit the movable frame 14 to prevent the movable frame 14 from rotating with the rotation of the threaded rod 9, thereby ensuring that the movable frame 14 can move with the rotation of the threaded rod 9.

[0025] The end of the gear 11 away from the threaded rod 9 is fixedly connected to the adjusting knob 12. When cement bricks with unqualified hardness are crushed, debris will be stuck in the threaded rod 9. Larger debris requires the transparent cover 3 to be removed for cleaning, or the adjusting knob 12 to be rotated. Smaller debris can be manually adjusted through the adjusting knob 12 to make the debris fall off, thereby ensuring the normal operation of the moving mechanism.

[0026] Part of the gear 11 is located inside the support column 2, and the output end of the drive motor 7 is fixedly connected to the gear 11. The gear 11 located inside the support column 2 is engaged with the gear 11 fixedly connected to the output end of the drive motor 7. The drive motor 7 drives the moving mechanism to move, and the moving distance of the moving mechanism can be easily controlled to ensure that each cement brick being tested can be located below the pressure head 4.

[0027] Working principle: First, reset the device to zero, then place the cement bricks to be tested on the placement rack 16, and then set the hardness value through the control panel at one end of the support column 2, and then you can start the drive motor 7. The drive motor 7 will drive the gear 11 to rotate. Since the two gears 11 are meshed, the threaded rods 9 that are not in the same horizontal plane will also rotate, and under the restriction of the limiting rod 10, drive the mobile rack 14 to move. At this time, the mobile rack 14 is located on the outside of the working platform 6, and the placement rack 16 is located directly above the working platform 6. Through the control of the control panel, the working platform 6 will rise, and the placement rack 16 will be lifted up under the action of the lifting rod 15, so that the cement bricks to be tested will contact the indenter 4, and the results are obtained according to the depth and width of the indentation to determine whether the hardness of the cement bricks meets the standard.

[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. A hardness testing device for cement product production, comprising a base (1), characterized in that: A support column (2) is fixedly connected to one side of the top of the base (1); A driving mechanism, the driving mechanism includes a driving motor (7) fixedly mounted on the outside of the support column (2), both sides of the support column (2) are fixedly connected to a first rod seat (8), one of the first rod seats (8) is rotatably connected to a threaded rod (9), the top of the base (1) away from the support column (2) is fixedly connected to two second rod seats (13), the other end of the threaded rod (9) is rotatably set inside one of the second rod seats (13), the end of the threaded rod (9) away from the second rod seat (13) is fixedly connected to a gear (11), the surface of the threaded rod (9) is provided with a moving mechanism, the moving mechanism includes a moving frame (14) slidably connected to the surface of the threaded rod (9), the top of the moving frame (14) is fixedly connected to four lifting rods (15), and the tops of the four lifting rods (15) are commonly fixedly connected to a placement frame (16).

2. A hardness testing device for cement product production according to claim 1, characterized in that: The base (1) and the support column (2) are provided with a detection mechanism, the detection mechanism comprising a pressure head (4) mounted on the bottom end of the support column (2), a lifting screw rod (5) is slidably connected inside the base (1), and a working platform (6) is fixedly connected to the top end of the lifting screw rod (5).

3. A hardness testing device for cement product production according to claim 2, characterized in that: A transparent cover (3) is installed on the top of the base (1); the pressure head (4), the lifting screw (5), and the working platform (6) are all located inside the transparent cover (3); and the center of the working platform (6) is located directly below the pressure head (4).

4. A hardness testing device for cement product production according to claim 1, characterized in that: A limiting rod (10) is fixedly connected between another first rod seat (8) and another second rod seat (13), and the movable frame (14) is also slidably connected to the outer surface of the limiting rod (10).

5. The hardness testing device for cement product production according to claim 1, characterized in that: An adjusting knob (12) is fixedly connected to one end of the gear (11) away from the threaded rod (9).

6. A hardness testing device for cement product production according to claim 1, characterized in that: A portion of the gear (11) is located inside the support column (2), the output end of the drive motor (7) is fixedly connected to the gear (11), and the gear (11) located inside the support column (2) is meshed with the gear (11) fixedly connected to the output end of the drive motor (7).