Double-channel automatic magnetizing equipment

Abstract

The utility model relates to the field of magnetizing equipment, and discloses double-channel automatic magnetizing equipment. The device comprises a feeding mechanism, a magnetic material moving track and a magnetizing device, the magnetic material moving track is provided with a first magnetic material channel and a second magnetic material channel in a spaced mode, the feeding mechanism is connected with the magnetic material moving track, and the feeding mechanism is suitable for moving a to-be-magnetized material into the first magnetic material channel and the second magnetic material channel; and the magnetizing device is connected with the magnetic material moving track and is suitable for magnetizing the to-be-magnetized materials in the first magnetic material channel and the second magnetic material channel. According to the utility model, the double-channel arrangement is adopted, so that the number of magnetic materials during one-time magnetizing is increased, and the production efficiency is improved; the whole equipment is relatively automatic, so that the manual investment and intervention are reduced, and the production efficiency is higher; the device can be matched with various types of magnetic materials, and the application range is wide; and the stability in the magnetizing process is high.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetizing equipment, in particular to a dual-channel automatic magnetizing equipment. Background Art

[0002] During the production and processing of magnetic materials, they must be magnetized by magnetizing equipment before they can become magnets. Existing magnetizing equipment is single-channel, meaning it only allows the magnetic materials to enter the equipment for magnetization. With industrial development, the demand for smaller magnetic materials is increasing. Single-channel magnetizing equipment has low production efficiency when magnetizing large quantities of irregularly shaped magnetic materials, just a few millimeters in size. Utility Model Content

[0003] In order to solve at least one aspect of the above problems, the present invention provides a dual-channel automatic magnetization equipment, including a loading mechanism, a magnetic material moving track, a magnetization device and a pushing component, the magnetic material moving track is provided with a first magnetic material channel and a second magnetic material channel at intervals, the loading mechanism is connected to the magnetic material moving track, when working, the loading mechanism is suitable for moving the material to be magnetized into the first magnetic material channel and the second magnetic material channel, the pushing component is connected to the loading mechanism or the magnetic material moving track, the pushing component is used to drive the material to be magnetized in the first magnetic material channel and the second magnetic material channel to move toward the direction close to the magnetization device, the magnetization device is connected to the magnetic material moving track and is suitable for magnetizing the material to be magnetized in the first magnetic material channel and the second magnetic material channel that is within the magnetization range.

[0004] Optionally, the feeding mechanism or the magnetic material moving track is provided with a feeding sensor, and the feeding sensor is used to detect whether there is material to be charged with magnets at the entrance of the first magnetic material channel and the second magnetic material channel.

[0005] Optionally, the dual-channel automatic magnetization equipment also includes a base, the magnetic material moving track and the magnetization device are both installed on the top of the base, and a discharge sensor is provided on the base or the loading mechanism or the magnetic material moving track, and the discharge sensor is used to detect whether there is material to be magnetized in the loading mechanism.

[0006] Optionally, the magnetic material moving track passes through the magnetizing device. When in operation, the magnetizing device magnetizes the material to be magnetized located inside the magnetizing device at regular intervals.

[0007] Optionally, the loading mechanism includes a first loading component and a second loading component, the first loading component is connected to the first magnetic material channel, and the second loading component is connected to the second magnetic material channel.

[0008] Optionally, the first loading assembly includes a first vibration plate and a first discharge pipe, the first discharge pipe is connected to and communicated with the first vibration plate, and one end of the first discharge pipe away from the first vibration plate is communicated with the first magnetic material channel.

[0009] Optionally, the second loading assembly includes a second vibration plate and a second discharge pipe, the second discharge pipe is connected to and communicated with the second vibration plate, and one end of the second discharge pipe away from the second vibration plate is communicated with the second magnetic material channel.

[0010] Optionally, a first connecting hole and a second connecting hole are respectively provided on the outer walls on opposite sides of the magnetic material moving track, the first magnetic material channel and the first discharge pipe are both connected to the first connecting hole, and the second magnetic material channel and the second discharge pipe are both connected to the second connecting hole.

[0011] Optionally, the pushing assembly includes a first push plate, a second push plate and a driving member, the first push plate is inserted in the first magnetic material channel, the second push plate is inserted in the second magnetic material channel, the first push plate and the second push plate are both detachably connected to the driving member, and the driving member drives the first push plate and the second push plate to push the materials to be magnetized in the first magnetic material channel and the second magnetic material channel to move.

[0012] Optionally, the first magnetic material channel and the second magnetic material channel are opened at the top of the magnetic material moving track, and a pressure plate is provided on the top of the magnetic material moving track to cover the top openings of the first magnetic material channel and the second magnetic material channel.

[0013] Compared with the prior art, the beneficial technical effects of the present invention are:

[0014] 1. The feeding mechanism can feed materials into the first and second magnetic material channels at the same time, and the magnetizing device can magnetize the magnetic materials in the first and second magnetic material channels at the same time. Compared with smaller-sized magnetic materials, the magnetizing device is larger in size and can magnetize multiple magnetic materials at a time, thereby improving the processing efficiency of the magnetization process;

[0015] 2. The first vibrating plate and the second vibrating plate can automatically feed the magnetic material into the first magnetic material channel and the second magnetic material channel. After the feeding sensor detects that the magnetic material has entered the entrance of the first magnetic material channel and the second magnetic material channel, it sends a signal to the pushing component to drive the pushing component to move the magnetic material toward the magnetizing device. The magnetizing device will magnetize at a regular time. The entire magnetizing process is relatively automated, reducing manpower input and further improving processing efficiency.

[0016] 3. During magnetization, two different magnetic materials can be placed in the first vibrating plate and the second vibrating plate respectively, and then enter the first magnetic material channel and the second magnetic material channel respectively to be magnetized. In addition, as long as the size is smaller than the inner diameter of the first magnetic material channel or the second magnetic material channel, the device can be magnetized, making the device have a wide range of applications;

[0017] 4. The first magnetic material channel and the second magnetic material channel are opened at the top of the magnetic material moving track, which makes processing more convenient. The pressure plate blocks the top openings of the first magnetic material channel and the second magnetic material channel, so that the magnetic material is more stable during the movement and is not easily squeezed out of the first magnetic material channel and the second magnetic material channel due to thrust. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of a dual-channel automatic magnetizing device in an embodiment of the present utility model;

[0019] Figure 2 This is an exploded view of the magnetic material moving track and the pressure plate in the embodiment of the present utility model;

[0020] Figure 3 This is a diagram of the coordination structure of the first loading assembly, the second loading assembly, the magnetic material moving track and the pushing assembly in an embodiment of the present utility model.

[0021] Explanation of the accompanying drawings: 1. Base; 2. Loading mechanism; 21. First loading assembly; 211. First vibration disk; 212. First discharge pipe; 22. Second loading assembly; 221. Second vibration disk; 222. Second discharge pipe; 23. Discharge sensor; 3. Magnetic material moving track; 31. First magnetic material channel; 32. Second magnetic material channel; 33. Pressing plate; 331. Detection through hole; 34. Feed sensor; 4. Magnetizing device; 5. Pushing assembly; 51. First push plate; 52. Second push plate; 53. Driving member. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0023] In the description of the present invention, it should be understood that the terms "upper" and "lower" and the like indicate positions or location relationships based on the positions or location relationships during normal use of the product.

[0024] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0025] The following is combined with Figure 1-3 This application is described in further detail.

[0026] The present invention provides a dual-channel automatic magnetization device. Figure 1 and Figure 2 The dual-channel automatic magnetizing equipment includes a base 1, a feeding mechanism 2, a magnetic material moving track 3 and a magnetizing device 4. The magnetic material moving track 3 and the magnetizing device 4 are both installed on the top of the base 1. A through hole is provided in the middle of the magnetizing device 4. One end of the magnetic material moving track 3 passes through the through hole in the magnetizing device 4. The magnetizing device 4 can magnetize the magnetic material passing through it at regular intervals. Among them, the magnetic material moving track 3 is provided with a first magnetic material channel 31 and a second magnetic material channel 32 at intervals. The feeding mechanism 2 is located on one side of the base 1 and is connected to the magnetic material moving track 3 to move the material to be magnetized into the first magnetic material channel 31 and the second magnetic material channel 32. The magnetizing device 4 magnetizes the material to be magnetized in the first magnetic material channel 31 and the second magnetic material channel 32.

[0027] The feeding mechanism 2 includes a first feeding component 21 and a second feeding component 22. The first feeding component 21 is connected to the first magnetic material channel 31, and the second feeding component 22 is connected to the second magnetic material channel 32, thereby enabling separate feeding of the first magnetic material channel 31 and the second magnetic material channel 32. In another embodiment, the first feeding component 21 can be connected to the second magnetic material channel 32, and the second feeding component 22 can be connected to the first magnetic material channel 31. In another embodiment, the feeding mechanism 2 includes only one set of feeding components, but the first magnetic material channel 31 and the second magnetic material channel 32 are both connected to this set of feeding components.

[0028] Reference Figure 2 and Figure 3 The first loading assembly 21 includes a first vibrating disk 211 and a first discharge pipe 212. A large amount of magnetized materials can be stored in the first vibrating disk 211. One end of the first discharge pipe 212 is fixedly mounted on the first vibrating disk 211 and is connected to the interior of the first vibrating disk 211; the other end extends in the direction close to the magnetic material moving track 3 and is connected to the first magnetic material channel 31. As the first vibrating disk 211 operates, the magnetized materials in the first vibrating disk 211 will be moved into the first discharge pipe 212. After that, every time a magnetized material in the first vibrating disk 211 enters the first discharge pipe 212, a magnetized material in the first discharge pipe 212 will fall into the first magnetic material channel 31.

[0029] The second loading assembly 22 includes a second vibrating disk 221 and a second discharge pipe 222. A large amount of magnetized materials can be stored in the second vibrating disk 221. One end of the second discharge pipe 222 is fixedly mounted on the second vibrating disk 221 and communicates with the interior of the second vibrating disk 221; the other end extends in the direction close to the magnetic material moving track 3 and communicates with the second magnetic material channel 32. Similarly, as the second vibrating disk 221 operates, the magnetized materials in the second vibrating disk 221 will be moved into the second discharge pipe 222. After that, every time a magnetized material in the second vibrating disk 221 enters the second discharge pipe 222, a magnetized material in the second discharge pipe 222 will fall into the second magnetic material channel 32.

[0030] Combine Figure 1 Reference Figure 2 and Figure 3 , wherein the first discharge pipe 212 and the second discharge pipe 222 are respectively located on both sides of the width direction of the magnetic material moving track 3, and the tops of the first discharge pipe 212 and the second discharge pipe 222 are both open. Two mounting brackets are installed on the top of the base 1, and the two mounting brackets are also respectively located on both sides of the width direction of the magnetic material moving track 3. Discharge sensors 23 are installed on the two mounting brackets. The two discharge sensors 23 are respectively located above the first discharge pipe 212 and the second discharge pipe 222 to detect whether there is material to be charged with magnets in the first discharge pipe 212 and the second discharge pipe 222. In another embodiment, the two discharge sensors 23 can be respectively installed on the first discharge pipe 212 and the second discharge pipe 222 through two mounting brackets. In another embodiment, the two discharge sensors 23 can be installed on the magnetic material moving track 3 through two mounting brackets.

[0031] Reference Figure 1 and Figure 2 , a support block is installed at the bottom of the magnetic material moving track 3, so that the magnetic material moving track 3 is supported to facilitate passing through the magnetizing device 4. The first magnetic material channel 31 and the second magnetic material channel 32 are opened at the top of the magnetic material moving track 3, and the first magnetic material channel 31 and the second magnetic material channel 32 both pass through the magnetic material moving track 3 itself along the extension direction of the magnetic material moving track 3, so the design and processing are more convenient. The first magnetic material channel 31 and the second magnetic material channel 32 are not connected to each other, so that the magnetized magnetic materials in the two channels are not easy to adsorb each other. The bottom of the part of the magnetic material moving track 3 passing through the magnetizing device 4 abuts against the magnetizing device 4, so the magnetizing device 4 also supports the magnetic material moving track 3. In another embodiment, the magnetizing device 4 can also be located at the tail end of the magnetic material moving track 3 to contact the magnetic materials coming out one by one and then realize magnetization.

[0032] Reference Figure 2 and Figure 3A first connecting hole and a second connecting hole are respectively formed on the outer wall of the magnetic material moving track 3 near the first discharge pipe 212 and the second discharge pipe 222. The first discharge pipe 212, the first connecting hole, and the first magnetic material channel 31 are interconnected, and the magnetic material in the first discharge pipe 212 enters the first magnetic material channel 31 through the first connecting hole. The second discharge pipe 222, the second connecting hole, and the second magnetic material channel 32 are interconnected, and the magnetic material in the second discharge pipe 222 enters the second magnetic material channel 32 through the second connecting hole.

[0033] A pressure plate 33 is provided at the top of the magnetic material moving track 3 to cover the top openings of the first magnetic material channel 31 and the second magnetic material channel 32. The pressure plate 33 is fixedly connected to the magnetic material moving track 3 by bolts, so that the magnetic material is relatively stable during the movement and is not easily squeezed out of the first magnetic material channel 31 and the second magnetic material channel 32 due to thrust.

[0034] Reference Figure 2 and Figure 3 A gate-shaped bracket is installed on the magnetic material moving track 3 by bolts, and two feed sensors 34 are installed on the gate-shaped bracket. The two feed sensors 34 are both located above the pressure plate 33 and located at the position of the magnetic material moving track 3 close to the first connecting hole and the second connecting hole. Two detection through holes 331 are spaced apart on the top of the pressure plate 33. The two detection through holes 331 are respectively located at the positions of the first connecting hole and the second connecting hole and are respectively connected to the first magnetic material channel 31 and the second magnetic material channel 32. The two feed sensors 34 are respectively located directly above the two detection through holes 331 and are used to detect whether the magnetic material to be charged has entered the entrance of the first magnetic material channel 31 and the second magnetic material channel 32. In another embodiment, the feed sensor 34 can be installed on the first discharge pipe 212 or the second discharge pipe 222 through the gate-shaped bracket.

[0035] A push assembly 5 is mounted on the support block at one end of the feed port of the magnetic material moving track 3 (the end near the first discharge pipe 212 and the second discharge pipe 222). The push assembly 5 is used to drive the magnetized material in the first magnetic material channel 31 and the second magnetic material channel 32 toward the magnetizing device 4 for magnetization. In another embodiment, the push assembly 5 can be mounted on the feeding mechanism 2 or the magnetic material moving track 3.

[0036] Combine Figure 1 Reference Figure 2 and Figure 3Specifically, the pushing assembly 5 includes a first push plate 51, a second push plate 52 and a driving member 53. In this embodiment, the driving member 53 is preferably a slide cylinder, the cylinder body of the slide cylinder is mounted on the support seat by bolts, and the first push plate 51 and the second push plate 52 are both mounted on the sliding part of the slide cylinder by bolts, and then when the piston rod of the sliding cylinder drives the sliding part to move, the first push plate 51 and the second push plate 52 will move synchronously. The first push plate 51 is inserted in the first magnetic material channel 31; the second push plate 52 is inserted in the second magnetic material channel 32, and then when the driving member 53 drives the first push plate 51 and the second push plate 52 to move closer to the magnetizing device 4, it can drive the materials to be magnetized in the first magnetic material channel 31 and the second magnetic material channel 32 to move closer to the magnetizing device 4. In another embodiment, the first push plate 51 can be inserted into the second magnetic material channel 32; and the second push plate 52 is inserted into the first magnetic material channel 31.

[0037] The implementation principle of a dual-channel automatic magnetizing device in an embodiment of the present application is as follows: the first vibrating disk 211 and the second vibrating disk 221 can automatically load the magnetic material into the first magnetic material channel 31 and the second magnetic material channel 32. After the feed sensor 34 detects that the magnetic material enters the entrance of the first magnetic material channel 31 and the second magnetic material channel 32, it sends a signal to the pushing component 5 to drive the pushing component 5 to move in the direction close to the magnetizing device 4, thereby realizing one-time loading into the first magnetic material channel 31 and the second magnetic material channel 32. The magnetizing device 4 will magnetize the magnetic material inside it at regular intervals. Compared with smaller-sized magnetic materials, the magnetizing device 4 is larger in size and can magnetize multiple magnetic materials at one time. At the same time, the entire magnetizing process is relatively automated, which reduces manpower input and improves processing efficiency.

[0038] Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present utility model.

Claims

1. A dual-channel automatic magnetizing device, characterized by: The invention comprises a feeding mechanism (2), a magnetic material moving track (3), a magnetizing device (4) and a pushing component (5), wherein the magnetic material moving track (3) is provided with a first magnetic material channel (31) and a second magnetic material channel (32) at intervals, and the feeding mechanism (2) is connected to the magnetic material moving track (3). When working, the feeding mechanism (2) is suitable for moving the material to be magnetized into the first magnetic material channel (31) and the second magnetic material channel (32). The pushing component (5) is connected to the feeding mechanism (2) or the magnetic material moving track (3), and the pushing component (5) is suitable for driving the material to be magnetized in the first magnetic material channel (31) and the second magnetic material channel (32) to move in a direction close to the magnetizing device (4). The magnetizing device (4) is connected to the magnetic material moving track (3) and is suitable for magnetizing the material to be magnetized in the first magnetic material channel (31) and the second magnetic material channel (32) within the magnetizing range.

2. The dual-channel automatic magnetization device according to claim 1, characterized in that: The feeding mechanism (2) or the magnetic material moving track (3) is provided with a feeding sensor (34), and the feeding sensor (34) is used to detect whether there is material to be charged at the entrance of the first magnetic material channel (31) and the second magnetic material channel (32).

3. The dual-channel automatic magnetization device according to claim 1, characterized in that: The invention also includes a base (1), the magnetic material moving track (3) and the magnetizing device (4) are both installed on the top of the base (1), and a discharge sensor (23) is provided on the base (1) or the feeding mechanism (2) or the magnetic material moving track (3), and the discharge sensor (23) is used to detect whether there is material to be magnetized in the feeding mechanism (2).

4. The dual-channel automatic magnetization device according to claim 1, characterized in that: The magnetic material moving track (3) passes through the magnetizing device (4). When in operation, the magnetizing device (4) magnetizes the material to be magnetized located inside the magnetizing device (4) at regular intervals.

5. A dual-channel automatic magnetization device according to any one of claims 1 to 4, characterized in that: The feeding mechanism (2) comprises a first feeding component (21) and a second feeding component (22), wherein the first feeding component (21) is connected to the first magnetic material channel (31), and the second feeding component (22) is connected to the second magnetic material channel (32).

6. The dual-channel automatic magnetization device according to claim 5, characterized in that: The first feeding assembly (21) comprises a first vibration disk (211) and a first discharge pipe (212), wherein the first discharge pipe (212) is connected to and communicates with the first vibration disk (211), and an end of the first discharge pipe (212) away from the first vibration disk (211) is communicated with the first magnetic material channel (31).

7. The dual-channel automatic magnetization device according to claim 6, characterized in that: The second feeding assembly (22) comprises a second vibration disk (221) and a second discharge pipe (222), the second discharge pipe (222) is connected to and communicates with the second vibration disk (221), and one end of the second discharge pipe (222) away from the second vibration disk (221) is communicated with the second magnetic material channel (32).

8. The dual-channel automatic magnetization device according to claim 7, characterized in that: A first connecting hole and a second connecting hole are respectively provided on the outer walls on opposite sides of the magnetic material moving track (3); the first magnetic material channel (31) and the first discharge pipe (212) are both connected to the first connecting hole; and the second magnetic material channel (32) and the second discharge pipe (222) are both connected to the second connecting hole.

9. The dual-channel automatic magnetization device according to claim 5, characterized in that: The pushing assembly (5) includes a first push plate (51), a second push plate (52) and a driving member (53), wherein the first push plate (51) is inserted into the first magnetic material channel (31), and the second push plate (52) is inserted into the second magnetic material channel (32), and the first push plate (51) and the second push plate (52) are both detachably connected to the driving member (53), and the driving member (53) drives the first push plate (51) and the second push plate (52) to push the magnetized materials in the first magnetic material channel (31) and the second magnetic material channel (32) to move.

10. The dual-channel automatic magnetization device according to claim 5, characterized in that: The first magnetic material channel (31) and the second magnetic material channel (32) are opened at the top of the magnetic material moving track (3), and a pressure plate (33) is provided at the top of the magnetic material moving track (3) for covering the top openings of the first magnetic material channel (31) and the second magnetic material channel (32).

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