Intertwisting mechanism for 2.5 G network transformer coil twisted wires
By designing a 2.5G network transformer wire-pack and twisted wire mutual twisting mechanism, the problem of stranding wires in segments after magnetic surround wire is solved, and efficient stranding operation and convenience of subsequent processes are achieved.
Patent Information
- Application Number
- CN202422459299.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In the existing network transformer manufacturing process, it is difficult to twist the wires in sections after the magnetic surround wire, resulting in inconvenient processing of subsequent processes.
A 2.5G network transformer wire-pack and twisted wire mutual twisting mechanism is designed, including magnetic ring limit seat, wire splitting assembly, wire clamping assembly, wire stranding assembly and photo detection assembly. Through the synergy between the driving module, wire clamping assembly and wire stranding assembly, the up and down divergence of the enameled wire, wire plugging and wire stranding operation is realized.
The stranded wire quality and efficiency of magnetic surround wire are improved, which facilitates subsequent process processing and ensures the accuracy and consistency of stranded wires in the pins.
Smart Images
Figure CN223296662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetically wrapped twisted wires, in particular to a twisting mechanism for a 2.5G network transformer wire package. Background Art
[0002] In the existing network transformer manufacturing process, the network transformer, as the main electronic component of the network equipment, needs to be wound on the magnetic ring, and the enameled wire is wound onto the ring body of the magnetic ring. After the magnetic ring winding is completed, the wire feet need to be segmented and twisted to facilitate subsequent process processing. The magnetic ring wire package has several wire ends. In the current winding process, it is necessary to insert another wire through two side-by-side wires in the magnetic ring wire package and then twist the original two wires. In view of this, technical personnel in this field have designed a 2.5G network transformer wire package twisted wire inter-twisting mechanism. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a 2.5G network transformer wire package twisted wire inter-twisting mechanism.
[0004] The technical solution of the present utility model is: a 2.5G network transformer wire package twisted wire inter-twisting mechanism, comprising a mounting seat, a magnetic ring limit seat connected to the mounting seat, a branching assembly, a wire clamping assembly, a twisted wire assembly and a photographing detection assembly, the twisted wire assembly is arranged on the front side of the magnetic ring limit seat, the branching assembly and the photographing detection assembly are respectively arranged on both sides of the magnetic ring limit seat, the wire clamping assembly is obliquely arranged on the side of the branching assembly, the end of the plug-in module is aligned with the magnetic ring limit seat, the branching assembly comprises a driving module and two groups of branching blocks arranged on the output end of the driving module, and the two groups of branching blocks are staggered up and down.
[0005] It can be seen from the above scheme that the magnetic ring limit seat is used to clamp the magnetic ring, and the branching assembly is used to branch two parallel enameled wires up and down through the two groups of branching blocks to facilitate the passage of the enameled wires to be inserted, and the wire clamping assembly is used to pass through the two groups of branching blocks to clamp the wires and then pass them back to complete the wire insertion action. The twisted wire assembly is used to clamp the tail wire of the magnetic ring and twist the wires together after the wire clamping assembly completes the wire insertion action. The photographic detection assembly is used to take photographs for inspection and detection when twisted together. The two groups of branching blocks are staggered up and down to separate the two groups of enameled wires up and down respectively.
[0006] The drive module includes a drive motor, a worm connected to the output end of the drive motor, and worm wheels connected to both sides of the worm. The drive motor is connected to the mounting base via a motor mounting plate. The worm is coaxially sleeved on the output shaft of the drive motor. The worm wheel is connected to the motor mounting plate via a pin seat. The two sets of branching blocks are respectively connected to the two worm wheels. Thus, the drive cylinder drives the worm to rotate, thereby driving the worm wheels on both sides to rotate. The rotation of the worm wheels drives the two sets of branching blocks to achieve the upward and downward opening and closing movement.
[0007] The wire clamping assembly includes a connecting seat, a driving cylinder, and a wire clamping cylinder. The driving cylinder is connected to the connecting seat via the connecting block, the connecting seat is fixedly connected to the mounting seat via a limiting column, the output end of the driving cylinder is connected to a wire clamping mounting plate, the wire clamping cylinder is fixed to the wire clamping mounting plate, the wire clamping cylinder is slidably arranged on the connecting seat via a guide rail, and a wire clamping block is arranged on the output end of the wire clamping cylinder. It can be seen that the driving cylinder is used to drive the wire clamping cylinder to achieve feeding, and the wire clamping cylinder is used to drive the wire clamping block at the end to open and close to achieve wire clamping, which helps to clamp the inserted wire to one side and then twist it to the root, thereby improving the stranding quality of the wire stranding assembly.
[0008] The photo detection assembly includes a mounting base, a camera connected to the mounting base, and a backlight panel. The backlight panel is connected to the bottom of the mounting base via a lifting cylinder. The mounting base is provided with a through slot adapted for the backlight panel. The magnetic ring limiter is provided on the line connecting the camera and the backlight panel. Therefore, the backlight panel is used to cooperate with the camera to realize photo detection.
[0009] A wire hooking module is arranged between the wire dividing assembly and the wire clamping assembly. The wire hooking module includes a wire hooking cylinder, a wire hooking clamp and a wire hooking block. The wire hooking cylinder is connected to the mounting seat through a limit block, the wire hooking clamp is slidably connected to the mounting seat through a slide rail, and the wire hooking block is connected to the outer clamping block of the wire hooking clamp through a fixed block.
[0010] The stranding assembly includes a stranding motor, a synchronous wheel set connected to the output end of the stranding motor, a stranding mounting plate, a clamping cylinder, a stranding motor, and a rotating chuck. The stranding mounting plate is connected to the synchronous belt of the synchronous wheel set. The clamping cylinder is fixed to the stranding mounting plate. The rotating chuck is connected to the output end of the stranding motor via a rotating wheel set. The output end of the clamping cylinder is hingedly connected to two sets of stranding clamping blocks arranged in opposite directions through the rotating chuck. It can be seen that the stranding motor drives the synchronous wheel set to rotate, thereby achieving linear movement of the stranding mounting plate on the synchronous belt. The clamping cylinder is used to drive the stranding clamping blocks to open and close to clamp the two sets of wire ends. The stranding motor is used to drive the rotating chuck to rotate through the rotating wheel set, thereby driving the stranding clamping blocks to rotate to achieve stranding.
[0011] A wire plug-in module is also provided at the end of the stranded wire mounting plate corresponding to the magnetic ring limit seat. The wire plug-in module includes a wire plug-in cylinder and a wire plug-in rod provided at the output end of the wire plug-in cylinder. The wire plug-in rod is connected to the output end of the wire plug-in cylinder through a wire plug-in connecting plate.
[0012] The branching block includes a branching portion and a swing arm portion. A limit slot is provided at the end of the branching portion. The branching block is coaxially connected to the worm gear via a swing arm mounting block. The swing arm portion is connected to the branching portion to facilitate its upward and downward swinging. The limit slot is used to adapt and limit the enameled wire to facilitate branching. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural diagram of the utility model;
[0014] Figure 2 It is a partial structural diagram of the utility model;
[0015] Figure 3 It is a structural diagram of the branching component;
[0016] Figure 4 It is a structural diagram of the wire clamping assembly;
[0017] Figure 5 It is a schematic diagram of the structure of the stranded wire assembly;
[0018] Figure 6 It is a structural diagram of the hook line component. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0020] like Figures 1 to 6As shown, the utility model is a 2.5G network transformer wire package twisted wire inter-twisting mechanism, including a mounting seat 1, a magnetic ring limit seat 2 connected to the mounting seat 1, a branching assembly 3, a wire clamping assembly 4, a twisted wire assembly 7 and a photo detection assembly 5, the twisted wire assembly is arranged on the front side of the magnetic ring limit seat 2, the branching assembly 3 and the photo detection assembly 5 are respectively arranged on both sides of the magnetic ring limit seat 2, the wire clamping assembly 4 is obliquely arranged on the side of the branching assembly 3, the end of the wire clamping assembly 4 is aligned with the magnetic ring limit seat 2, a wire hook module 6 is arranged between the branching assembly 3 and the wire clamping assembly 4, the branching assembly 3 includes a driving module and two groups of branch blocks 31 arranged on the output end of the driving module, and the two groups of branch blocks 31 are staggered up and down. In this embodiment, there are three groups of wires of different lengths on the magnetic ring product, and each group has two enameled wires of the same length. The mounting seat 1 is provided with a swing motor at the bottom of the magnetic ring limit seat 2, and the output end of the swing motor is connected to the magnetic ring limit seat 2. The magnetic ring limit seat 2 is provided with a limit groove adapted to the magnetic ring and an opening for the magnetic ring wire package to extend. The magnetic ring limit seat 2 is provided with wire clamping grooves on both sides through ear blocks for clamping the shortest group of wires and the second longest group of wires, respectively. The magnetic ring limit seat 2 is driven by the swing motor to swing to clamp the wires in the wire clamping grooves, and the two groups of the branching blocks 31 separate the two parallel enameled wires on the magnetic ring product up and down respectively.
[0021] The driving module includes a driving motor 32, a worm 33 connected to the output end of the driving motor 32, and a worm wheel 34 connected to both sides of the worm 33. The driving motor 32 is connected to the mounting base 1 through a motor mounting plate 35. The worm 33 is coaxially sleeved on the output shaft of the driving motor 32. The worm wheel 34 is connected to the motor mounting plate 35 through a pin seat. The two groups of the branching blocks 31 are respectively connected to the two worm wheels 34.
[0022] The wire clamping assembly 4 includes a connecting seat 41, a driving cylinder 42 and a wire clamping cylinder 43. The driving cylinder 42 is connected to the connecting seat 41 through a connecting block 44. The connecting seat 41 is fixedly connected to the mounting seat 1 through a limiting column 40. The output end of the driving cylinder 42 is connected to the wire clamping mounting plate 45. The wire clamping cylinder 43 is fixed on the wire clamping mounting plate 45. The wire clamping cylinder 43 is slidably set on the connecting seat 41 through a guide rail 46. A wire clamping block 431 is set on the output end of the wire clamping cylinder 43.
[0023] The photo detection component 5 includes a fixing seat 51, a camera 52 connected to the fixing seat 51, and a backlight panel 53. The backlight panel 53 is connected to the bottom of the mounting seat 1 through a lifting cylinder 54. The surface of the mounting seat 1 is provided with a through groove adapted to the backlight panel 53. The magnetic ring limit seat 2 is provided on the connecting line between the camera 52 and the backlight panel 53.
[0024] The photo detection component 5 includes a fixing seat 51, a camera 52 connected to the fixing seat 51, and a backlight panel 53. The backlight panel 53 is connected to the bottom of the mounting seat 1 through a lifting cylinder 54. The surface of the mounting seat 1 is provided with a through groove adapted to the backlight panel 53. The magnetic ring limit seat 2 is provided on the connecting line between the camera 52 and the backlight panel 53.
[0025] The stranded wire assembly 7 includes a stranded wire moving motor 71, a synchronous wheel group 72 connected to the output end of the stranded wire moving motor 71, a stranded wire mounting plate 73, a clamping cylinder 74, a stranded wire motor 75 and a rotating chuck 76. The stranded wire mounting plate 73 is connected to the synchronous belt 721 of the synchronous wheel group 72, the clamping cylinder 74 is fixed on the stranded wire mounting plate 73, and the rotating chuck 76 is connected to the output end of the stranded wire motor 75 through a rotating wheel group 77. The output end of the clamping cylinder 74 is hinged with two groups of stranded wire clamping blocks 78 arranged opposite to each other through the rotating chuck 76. In this embodiment, the synchronous wheel group 72 includes a driving pulley connected to the output end of the stranded wire moving motor 71 and a driven pulley connected to the driving pulley through a synchronous belt 721, thereby realizing the feeding movement toward the magnetic ring limit seat 2, and the rotating wheel group 77 includes a driving wheel connected to the output end of the stranded wire motor 75, and a driven wheel 771 connected to the driving wheel through a synchronous belt. The rotating chuck 76 is coaxially connected to the driven wheel 771, thereby driving the two groups of stranded wire clamping blocks 78 at the end of the rotating chuck 76 to rotate, and the clamping cylinder 74 is used to realize the opening and closing action of the two groups of stranded wire clamping blocks 78 through the forward and backward feeding of the output shaft 741, thereby driving the clamping and loosening of the magnetic ring enameled wire.
[0026] A wire insertion module is further provided at the end of the stranded wire mounting plate 73 corresponding to the magnetic ring limit seat 2. The wire insertion module includes a wire insertion cylinder 81 and a wire insertion rod 82 provided at the output end of the wire insertion cylinder 81. The wire insertion rod 82 is connected to the output end of the wire insertion cylinder 81 via a wire insertion connecting plate 83. In this embodiment, the wire insertion cylinder 81 is a cylinder clamp, and the wire insertion rod 82 is connected to a clamping block of the cylinder clamp. The wire insertion rod 82 is used to hook the enameled wire to be inserted from the wire clamping groove on one side.
[0027] The wire hooking module 6 includes a wire hooking cylinder 61, a wire hooking clamp 62 and a wire hooking block 63. The wire hooking cylinder 61 is connected to the mounting base 1 through a limit block 64, the wire hooking clamp 62 is slidably connected to the mounting base 1 through a slide rail 65, and the wire hooking block 63 is connected to the outer clamping block 621 of the wire hooking clamp 62 through a fixed block.
[0028] The branching block 31 includes a branching portion 311 and a swing arm portion 312. A limiting slot 313 is provided at the end of the branching portion 311. The branching block 311 is coaxially connected to the worm gear 34 via a swing arm mounting block 36. In this embodiment, the limiting slot 313 is adapted to the outer diameter of the enameled wire. The branching portion 311 at the bottom drives the enameled wire upward, while the branching portion 311 at the top drives the enameled wire downward.
[0029] The working process of the present invention is as follows: the magnetic ring product is placed on the magnetic ring limit seat 2 for limiting, the stranded wire moving motor 71 drives the stranded wire clamping block 78 to move forward close to the magnetic ring limit seat 2, the clamping cylinder 74 drives the stranded wire clamping block 78 to clamp the wire at the end of the magnetic ring product from the root, the stranded wire moving motor 72 drives to move away from the magnetic ring limit seat 2, and the wire clamped by the stranded wire clamping block 78 is detached in sequence according to the length. When the swing cylinder drives the magnetic ring limit seat 2 to swing, the wire hooking module respectively clamps the shortest group of wires and the second longest group of wires into the wire clamping grooves on both sides of the magnetic ring limit seat 2. By adjusting the backward movement distance, the stranded wire clamping block 78 clamps the longest group of enameled wires on the magnetic ring, and the drive motor 32 drives the worm 33 to rotate, and the two groups of wire drawing blocks 31 limits the enameled wires through the limit groove 313 and then moves in opposite directions respectively, forking the two longest enameled wires up and down, the stranding moving motor 72 moves forward partially, the swing cylinder drives the magnetic ring limit seat 2 to swing, the wire insertion rod 82 knocks the second longest group of enameled wires out of the wire clamping groove, the driving cylinder 42 extends to drive the wire clamping cylinder 43 to pass through the two forked enameled wires, the wire clamping cylinder 43 drives the wire clamping block 431 to clamp the second longest group of enameled wires to be inserted, the driving cylinder 42 contracts to drive the second longest first group of enameled wires to pass between the forked enameled wires, the stranding moving motor 71 drives backward to straighten the longest group of enameled wires clamped on the stranding clamping block 78, and the stranding motor 75 drives the rotating chuck 76 to rotate the group of enameled wires to achieve stranding.
[0030] Finally, it should be emphasized that the above description is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A 2.5G network transformer wire package twisted wire intertwining mechanism, characterized by: The invention comprises a mounting seat (1), a magnetic ring limit seat (2) connected to the mounting seat (1), a branching assembly (3), a wire clamping assembly (4), a twisted wire assembly (7) and a photographing detection assembly (5), wherein the twisted wire assembly (7) is arranged on the front side of the magnetic ring limit seat (2), the branching assembly (3) and the photographing detection assembly (5) are respectively arranged on both sides of the magnetic ring limit seat (2), the wire clamping assembly (4) is arranged obliquely on the side of the branching assembly (3), and the end of the wire clamping assembly (4) is aligned with the magnetic ring limit seat (2), and the branching assembly (3) comprises a driving module and two groups of branching blocks (31) arranged on the output end of the driving module, and the two groups of branching blocks (31) are arranged in an upper and lower staggered manner.
2. A 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 1, characterized in that: The driving module comprises a driving motor (32), a worm (33) connected to the output end of the driving motor (32), and a worm wheel (34) connected to both sides of the worm (33) via a transmission mechanism. The driving motor (32) is connected to the mounting seat (1) via a motor mounting plate (35). The worm (33) is coaxially sleeved on the output shaft of the driving motor (32). The worm wheel (34) is connected to the motor mounting plate (35) via a pin seat. The two groups of the branching blocks (31) are respectively connected to the two worm wheels (34).
3. The 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 1, characterized in that: The wire clamping assembly (4) comprises a connecting seat (41), a driving cylinder (42) and a wire clamping cylinder (43), wherein the driving cylinder (42) is connected to the connecting seat (41) via a connecting block (44), and the connecting seat (41) is fixedly connected to the mounting seat (1) via a limiting column (40), and the output end of the driving cylinder (42) is connected to a wire clamping mounting plate (45), and the wire clamping cylinder (43) is fixed to the wire clamping mounting plate (45), and the wire clamping cylinder (43) is slidably arranged on the connecting seat (41) via a guide rail (46), and a wire clamping block (431) is arranged on the output end of the wire clamping cylinder (43).
4. The 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 1, characterized in that: The photographic detection assembly (5) comprises a fixing seat (51), a camera (52) connected to the fixing seat (51), and a backlight plate (53); the backlight plate (53) is connected to the bottom of the mounting seat (1) via a lifting cylinder (54); a through groove adapted to the backlight plate (53) is provided on the surface of the mounting seat (1); and the magnetic ring limit seat (2) is provided on the line connecting the camera (52) and the backlight plate (53).
5. The 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 1, characterized in that: A line hooking module (6) is provided between the line dividing assembly (3) and the line clamping assembly (4), the line hooking module (6) comprising a line hooking cylinder (61), a line hooking clamping claw (62) and a line hooking block (63), the line hooking cylinder (61) being connected to the mounting seat (1) via a limit block (64), the line hooking clamping claw (62) being slidably connected to the mounting seat (1) via a slide rail (65), and the line hooking block (63) being connected to an outer clamping block (621) of the line hooking clamping claw (62) via a fixing block.
6. The 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 1, characterized in that: The stranded wire assembly (7) comprises a stranded wire moving motor (71), a synchronous wheel group (72) connected to the output end of the stranded wire moving motor (71), a stranded wire mounting plate (73), a clamping cylinder (74), a stranded wire motor (75) and a rotating chuck (76), wherein the stranded wire mounting plate (73) is connected to the synchronous belt (721) of the synchronous wheel group (72), the clamping cylinder (74) is fixed to the stranded wire mounting plate (73), the rotating chuck (76) is connected to the output end of the stranded wire motor (75) via a rotating wheel group (77), and the output end of the clamping cylinder (74) is hinged with two sets of stranded wire clamping blocks (78) arranged opposite to each other through the rotating chuck (76).
7. The 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 6, characterized in that: A wire plug-in module is further provided at the end of the stranded wire mounting plate (73) corresponding to the magnetic ring limit seat (2), and the wire plug-in module comprises a wire plug-in cylinder (81) and a wire plug-in rod (82) provided at the output end of the wire plug-in cylinder (81), and the wire plug-in rod (82) is connected to the output end of the wire plug-in cylinder (81) via a wire plug-in connecting plate (83).
8. The 2.5G network transformer wire package twisted wire intertwining mechanism according to claim 2, characterized in that: The line splitting block (31) comprises a line branch portion (311) and a swing arm portion (312); a limiting slot (313) is provided at the end of the line branch portion (311); and the line splitting block (31) is coaxially connected to the worm gear (34) via a swing arm mounting block (36).