Unmanned mine card camera dust removal mechanism

By designing transparent glass and dust cleaning components on the driverless mine card camera, intermittent cleaning of dust is solved, and the problem of camera lenses being obscured by dust is solved, ensuring image clarity and environmental perception accuracy, and ensuring the safe operation of the vehicle.

CN223297648UActive Publication Date: 2025-09-02POWERCHINA EQUIP RES INST CO LTD
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Patent Information

Application Number
CN202422643864.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-02
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

During driving, the camera lens is blocked by dust and causes blurred images, affecting the accuracy of the image processing algorithm, increasing the risk of system misjudgment, and endangering the autonomous navigation and safe operation of the vehicle.

Method used

A driverless mine card camera dust removal mechanism is designed, including transparent glass and dust removal components. The drive components drive the scraper to intermittently clean the transparent glass surface to remove dust.

Benefits of technology

Ensure that the image captured by the camera is more sharp, reduce image blur, improve the accuracy of environmental perception, and ensure that the camera works normally under continuous monitoring.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223297648U_ABST
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Abstract

The utility model provides a dust removal mechanism for a camera of an unmanned mine card, which belongs to the technical field of computer vision and comprises an imaging component, a camera shell fixedly mounted at the top of the unmanned mine card, transparent glass fixedly mounted on the inner surface of the camera shell, and a lens fixedly arranged on the inner side of the camera shell; the dust removal assembly is arranged on the outer side of the camera shell, corresponds to the transparent glass and is used for removing dust on the surface of the transparent glass, and the dust removal assembly comprises a scraping plate. Through precise cooperation of all parts in the driving assembly and the ash removal assembly, intermittent cleaning of the surface of transparent glass can be achieved, it can be ensured that images captured by the camera are clearer through the mode, the accuracy of environment perception of the unmanned mine card can be remarkably improved, and the environment perception efficiency is improved through the intermittent cleaning mode. And the shielding time of the scraping plate to the visual field of the camera can be greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of computer vision, and in particular relates to a dust removal mechanism for a camera of an unmanned mining truck. Background Art

[0002] The cameras in unmanned mining trucks play a vital role in the vehicle's autonomous navigation and safe operation. The cameras capture images of the vehicle's surroundings, including road conditions, obstacles, other vehicles, pedestrians, etc., providing visual input for the unmanned driving system. Through image processing and computer vision technology, the cameras identify static and dynamic obstacles on the road and distinguish between different object types (such as vehicles, pedestrians, animals, etc.), ensuring the safe operation of the vehicle in complex environments, thereby achieving efficient and safe autonomous operation.

[0003] In existing technologies, unmanned mining trucks often face the problem of dust in the mine blocking the camera during driving. Dust will adhere to the camera lens, which may cause blurred images and affect the accuracy of image processing algorithms. Limited field of view and degraded image quality will increase the risk of system misjudgment, which may cause the vehicle to make incorrect driving decisions. This problem is likely to have a serious impact on the vehicle's autonomous navigation and safe operation. Utility Model Content

[0004] The purpose of the utility model is to provide a dust removal mechanism for an unmanned mining truck camera, aiming to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A dust removal mechanism for a camera on an unmanned mining truck comprises an imaging assembly, including a camera housing fixedly mounted on the top of the unmanned mining truck, a transparent glass fixedly mounted on the inner surface of the camera housing, and a lens fixedly arranged on the inner side of the camera housing;

[0007] a dust cleaning component provided on the outside of the camera housing and corresponding to the transparent glass, the dust cleaning component being used to remove dust from the surface of the transparent glass, the dust cleaning component comprising a scraper;

[0008] A driving assembly is arranged on the inner side of the camera housing and assembled with the scraper, and the driving assembly is used to drive the scraper to perform reciprocating motion on the surface of the transparent glass.

[0009] As a preferred solution of the present invention, the driving assembly includes a motor adapted to be installed in the camera housing, a connecting plate fixed to the output end of the motor, a driving block fixedly connected to the end of the connecting plate, a bar-shaped hinge block hinged to the outer surface of the driving block, a rack fixedly connected to the outer surface of the bar-shaped hinge block, a fixed block fixed to the inner side of the camera housing and sleeved with the outer surface of the rack, a gear meshed with the outer surface of the rack, and a connecting shaft rotatably connected to the inner side of the camera housing for assembling the gear.

[0010] As a preferred solution of the present invention, the cleaning assembly includes a boss fixedly mounted on the outer surface of the connecting shaft, a driving column fixedly connected to one side of the boss, a brake wheel fixedly installed on the outer surface of the connecting shaft, and a transmission shaft rotatably connected to the inner side of the camera housing.

[0011] As a preferred solution of the present invention, the dust cleaning assembly further comprises a driven wheel fixedly sleeved on the outer surface of the transmission shaft; the scraper is fixedly connected to the outer end surface of the transmission shaft.

[0012] As a preferred solution of the present invention, the transmission shaft is rotatably connected to the inner surface of the camera housing, and the motor is fixedly installed in the inner cavity of the camera housing.

[0013] As a preferred solution of the present invention, the fixing block is fixedly connected to the inner wall of the camera housing, and the outer end surface of the connecting shaft is fixedly mounted on the inner wall of the camera housing through a bearing.

[0014] As a preferred solution of the present invention, a rubber strip is fixedly connected to the upper end of the scraper, and the rubber strip is in contact with the outer surface of the transparent glass.

[0015] As a preferred solution of the present invention, a notch is provided on the surface of the driven wheel for use with the driving column, and arc grooves are provided on both sides of the notch for use with the brake wheel.

[0016] As a preferred solution of the present invention, the outer surface of the rack is in sliding contact with the inner wall of the fixing block, and the outer surface of the fixing block is fixed at the connection with the camera housing.

[0017] Compared with the existing technology, the beneficial effect of the utility model is that through the cooperation between the driving component and the various components in the cleaning component, intermittent cleaning of the transparent glass surface can be achieved. This method can not only ensure that the image captured by the camera is clearer and reduce image blur or distortion caused by impurities such as dust, but also significantly improve the accuracy of environmental perception of unmanned mining trucks. By adopting the intermittent cleaning method, when continuous monitoring is required, the scraper blocking the camera's field of view can be greatly reduced, thereby ensuring that the continuous operation of the camera is not affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the camera housing in the present invention;

[0021] Figure 3 This is an enlarged schematic diagram of the internal structure of the camera housing in the present invention;

[0022] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the local structure at point A;

[0023] Figure 5 For this utility model Figure 3 A magnified schematic diagram of the local structure at point B in the middle;

[0024] Figure 6 It is an enlarged schematic diagram of the overall structure of the dust cleaning component in the present invention.

[0025] In the figure: 100, imaging component; 101, camera bracket; 102, camera housing; 103, battery; 104, transparent glass; 105, lens; 200, driving component; 201, motor; 202, coupling; 203, connecting plate; 204, driving block; 205, bar hinge block; 206, rack; 207, fixing block; 208, gear; 209, connecting shaft; 300, dust cleaning component; 301, cam; 302, driving column; 303, brake wheel; 304, transmission shaft; 305, driven wheel; 306, scraper; T, unmanned mining truck. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Example

[0030] Reference Figures 1-6 , is an embodiment of the present utility model, which provides a dust removal mechanism for an unmanned mining truck camera, including an imaging component 100, a driving component 200 and a cleaning component 300, which can drive a scraper 306 to perform intermittent reciprocating motion to achieve the effect of intermittent cleaning of the surface of the transparent glass 104.

[0031] The imaging assembly 100 includes a camera housing 102 fixedly mounted on the top of the unmanned mining truck T, a transparent glass 104 fixedly mounted on the inner surface of the camera housing 102, and a lens 105 fixedly arranged on the inner side of the camera housing 102;

[0032] It should be noted that the unmanned mining truck T uses a variety of sensors such as cameras, lidar, radar, ultrasonic sensors, inertial measurement units, and high-precision positioning systems to perceive the surrounding environment and build an environmental model. It then makes decisions and plans through technologies such as environmental modeling, path planning, and behavioral decision-making. It then uses execution control systems such as the electronic control unit (ECU), wire-controlled steering, and wire-controlled braking to achieve precise control of the vehicle. It also communicates with the remote monitoring system through V2X communication technology to ensure real-time data transmission and remote control. Finally, the safety and reliability of the system are guaranteed through redundant systems, fault diagnosis and self-repair mechanisms, and emergency stop mechanisms. The integrated application of this series of technologies enables unmanned mining trucks to achieve autonomous navigation, precise operation, and efficient transportation in complex mining environments, thereby improving the efficiency and safety of mine operations.

[0033] A dust cleaning assembly 300 is provided on the outside of the camera housing 102 and corresponds to the transparent glass 104. The dust cleaning assembly 300 is used to remove dust from the surface of the transparent glass 104. The dust cleaning assembly 300 includes a scraper 306.

[0034] The driving assembly 200 is disposed on the inner side of the camera housing 102 and assembled with the scraper 306 . The driving assembly 200 is used to drive the scraper 306 to perform reciprocating motion on the surface of the transparent glass 104 .

[0035] The camera bracket 101 is used to provide a solid fixing point for the camera housing 102, so that the camera is firmly mounted in a suitable position in the vehicle to ensure that the camera will not become loose or fall off due to vibration or bumps during driving. The camera bracket 101 also allows the angle of the camera housing 102 to be adjusted to ensure that the camera can cover the required field of view, whether it is the road conditions ahead, the side environment or the rear situation, and can be adjusted as needed;

[0036] Among them, the battery 103 is used to provide power to the motor 201. The battery 103 adopts a 12V 100Ah lead-acid gel battery that can provide long-term power supply for the drive component 200. The transparent glass 104 prevents dust, water droplets and other pollutants from directly contacting the lens 105, ensuring that the lens 105 can work normally under harsh conditions such as complex environments such as mines. The lens 105 is used to focus the light entering the camera onto the image sensor to form a clear image. By adjusting the focal length, the image is ensured to be clear and sharp, and the field of view is changed by adjusting the focal length. The imaging component 100 is a prior art and will not be elaborated in this solution. Those skilled in the art can clearly understand the working principle.

[0037] Specifically, the driving assembly 200 includes a motor 201 adapted to be installed in the camera housing 102, a connecting plate 203 fixed to the output end of the motor 201, a driving block 204 fixedly connected to the end of the connecting plate 203, a bar-shaped hinge block 205 hinged to the outer surface of the driving block 204, a rack 206 fixedly connected to the outer surface of the bar-shaped hinge block 205, a fixing block 207 fixed to the inner side of the camera housing 102 and sleeved on the outer surface of the rack 206, a gear 208 meshing with the outer surface of the rack 206, and a connecting shaft 209 rotatably connected to the inner side of the camera housing 102 for assembling the gear 208.

[0038] The outer surface of the rack 206 is in sliding contact with the inner wall of the fixing block 207 , and the outer surface of the fixing block 207 is fixed at the connection with the camera housing 102 .

[0039] It should be noted that turning on the motor 201 can drive the coupling 202 to rotate, so that the coupling 202 drives the connecting plate 203 to rotate synchronously, and the connecting plate 203 drives the driving block 204 to perform circular motion. The fixed block 207 limits the rack 206, so that the rack 206 limits the bar-shaped hinge block 205, so that the driving block 204 drives the bar-shaped hinge block 205 and the rack 206 to perform reciprocating linear motion, and then the rack 206 drives the gear 208 and the connecting shaft 209 to rotate back and forth;

[0040] Through the cooperation of the driving component 200 and the cleaning component 300, the surface of the transparent glass 104 can be intermittently cleaned, ensuring that the image captured by the camera is clearer and reducing image blur or distortion caused by impurities such as dust.

[0041] Specifically, the driving assembly 200 includes a motor 201 adapted to be installed in the camera housing 102, a connecting plate 203 fixed to the output end of the motor 201, a driving block 204 fixedly connected to the end of the connecting plate 203, a bar-shaped hinge block 205 hinged to the outer surface of the driving block 204, a rack 206 fixedly connected to the outer surface of the bar-shaped hinge block 205, a fixing block 207 fixed to the inner side of the camera housing 102 and sleeved on the outer surface of the rack 206, a gear 208 meshing with the outer surface of the rack 206, and a connecting shaft 209 rotatably connected to the inner side of the camera housing 102 for assembling the gear 208.

[0042] Furthermore, the cleaning assembly 300 includes a boss 301 fixedly mounted on the outer surface of the connecting shaft 209, a driving column 302 fixedly connected to one side of the boss 301, a brake wheel 303 fixedly installed on the outer surface of the connecting shaft 209, and a transmission shaft 304 rotatably connected to the inner side of the camera housing 102.

[0043] It should be further explained that the connecting shaft 209 drives the cam 301 to rotate synchronously, so that the cam 301 drives the driving column 302 and the brake wheel 303 to rotate back and forth. After the driving column 302 is rotated into the U-shaped groove of the driven wheel 305, it will drive the driven wheel 305 to rotate, so that the driven wheel 305 drives the transmission shaft 304 and the scraper 306 to rotate synchronously. After the driving column 302 rotates to a position where it is out of contact with the driven wheel 305, the brake wheel 303 limits the driven wheel 305 to prevent the driven wheel 305 from continuing to rotate due to inertia, thereby driving the scraper 306 to swing intermittently through the continuous reciprocating rotation of the driving column 302.

[0044] Furthermore, the dust cleaning assembly 300 further includes a driven wheel 305 fixedly sleeved on the outer surface of the transmission shaft 304 ; and a scraper 306 fixedly connected to the outer end surface of the transmission shaft 304 .

[0045] The transmission shaft 304 is rotatably connected to the inner surface of the camera housing 102 , and the motor 201 is fixedly installed in the inner cavity of the camera housing 102 .

[0046] Furthermore, the fixing block 207 is fixedly connected to the inner wall of the camera housing 102 , and the outer end surface of the connecting shaft 209 is fixedly mounted on the inner wall of the camera housing 102 via a bearing.

[0047] It needs to be explained that when the connecting shaft 209 rotates back and forth, it can drive the cam 301 to rotate synchronously, so that the cam 301 drives the driving column 302 and the brake wheel 303 to rotate back and forth. After the driving column 302 is rotated into the U-shaped groove of the driven wheel 305, it can drive the driven wheel 305 to rotate, so that the driven wheel 305 drives the transmission shaft 304 and the scraper 306 to rotate synchronously. After the driving column 302 rotates to a position where it is out of contact with the driven wheel 305, the brake wheel 303 limits the driven wheel 305 to prevent the driven wheel 305 from continuing to rotate due to inertia, thereby driving the scraper 306 to swing intermittently through the continuous reciprocating rotation of the driving column 302.

[0048] Specifically, a rubber strip is fixedly connected to the upper end of the scraper 306 , and the rubber strip is in contact with the outer surface of the transparent glass 104 .

[0049] Furthermore, a notch is formed on the surface of the driven wheel 305 for use with the driving column 302 , and arc grooves are formed on both sides of the notch for use with the brake wheel 303 .

[0050] Preferably, the outer surface of the rack 206 is in sliding contact with the inner wall of the fixing block 207 , and the outer surface of the fixing block 207 is fixed at the connection with the camera housing 102 .

[0051] When in use, the motor 201 is turned on to drive the coupling 202 to rotate, so that the coupling 202 drives the connecting plate 203 to rotate synchronously, and the connecting plate 203 drives the driving block 204 to perform circular motion. The fixed block 207 limits the rack 206, so that the rack 206 limits the bar-shaped hinge block 205, so that the driving block 204 drives the bar-shaped hinge block 205 and the rack 206 to perform reciprocating linear motion, and then the rack 206 drives the gear 208 and the connecting shaft 209 to rotate back and forth;

[0052] The connecting shaft 209 drives the cam 301 to rotate synchronously, so that the cam 301 drives the driving column 302 and the brake wheel 303 to rotate back and forth. After the driving column 302 is rotated into the U-shaped groove of the driven wheel 305, it drives the driven wheel 305 to rotate, so that the driven wheel 305 drives the transmission shaft 304 and the scraper 306 to rotate synchronously. After the driving column 302 rotates to a position where it is out of contact with the driven wheel 305, the brake wheel 303 limits the driven wheel 305 to prevent the driven wheel 305 from continuing to rotate due to inertia. The scraper 306 is driven to swing intermittently through the continuous reciprocating rotation of the driving column 302, and the surface of the transparent glass 104 is intermittently cleaned, ensuring that the image captured by the camera is clearer.

[0053] In summary, through the cooperation between the driving component 200 and the various components in the cleaning component 300, intermittent cleaning of the surface of the transparent glass 104 can be achieved. This method can not only ensure that the image captured by the camera is clearer and reduce image blur or distortion caused by impurities such as dust, but also significantly improve the accuracy of environmental perception of unmanned mining trucks. By adopting the intermittent cleaning method, when continuous monitoring is required, the scraper 306 can greatly reduce the time of blocking the camera's field of view, thereby ensuring that the continuous operation of the camera is not affected.

[0054] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0055] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0056] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0057] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A dust removal mechanism for an unmanned mining truck camera, characterized in that: include: An imaging assembly (100) comprises a camera housing (102) fixedly mounted on the top of an unmanned mining truck (T), a transparent glass (104) fixedly mounted on the inner surface of the camera housing (102), and a lens (105) fixedly arranged on the inner side of the camera housing (102); a dust cleaning component (300) provided on the outside of the camera housing (102) and corresponding to the transparent glass (104), the dust cleaning component (300) being used to remove dust from the surface of the transparent glass (104), the dust cleaning component (300) comprising a scraper (306); A driving assembly (200) is provided on the inner side of the camera housing (102) and assembled with the scraper (306), and the driving assembly (200) is used to drive the scraper (306) to perform reciprocating motion on the surface of the transparent glass (104).

2. The dust removal mechanism for an unmanned mining truck camera according to claim 1, characterized in that: The driving assembly (200) comprises a motor (201) adapted to be installed in the camera housing (102), a connecting plate (203) fixed to the output end of the motor (201), a driving block (204) fixedly connected to the end of the connecting plate (203), a bar-shaped hinge block (205) hinged to the outer surface of the driving block (204), a rack (206) fixedly connected to the outer surface of the bar-shaped hinge block (205), a fixing block (207) fixed to the inner side of the camera housing (102) and sleeved with the outer surface of the rack (206), a gear (208) meshed with the outer surface of the rack (206), and a connecting shaft (209) rotatably connected to the inner side of the camera housing (102) for assembling the gear (208).

3. The dust removal mechanism for an unmanned mining truck camera according to claim 2, characterized in that: The dust cleaning assembly (300) includes a convex disc (301) fixedly mounted on the outer surface of the connecting shaft (209), a driving column (302) fixedly connected to one side of the convex disc (301), a brake wheel (303) fixedly installed on the outer surface of the connecting shaft (209), and a transmission shaft (304) rotatably connected to the inner side of the camera housing (102).

4. The dust removal mechanism for an unmanned mining truck camera according to claim 3, characterized in that: The dust cleaning assembly (300) further comprises a driven wheel (305) fixedly sleeved on the outer surface of the transmission shaft (304); and the scraper (306) is fixedly connected to the outer end surface of the transmission shaft (304).

5. The dust removal mechanism for an unmanned mining truck camera according to claim 4, characterized in that: The transmission shaft (304) is rotatably connected to the inner surface of the camera housing (102), and the motor (201) is fixedly mounted in the inner cavity of the camera housing (102).

6. The dust removal mechanism for an unmanned mining truck camera according to claim 5, characterized in that: The fixing block (207) is fixedly connected to the inner wall of the camera housing (102), and the outer end surface of the connecting shaft (209) is fixedly mounted on the inner wall of the camera housing (102) via a bearing.

7. The dust removal mechanism for an unmanned mining truck camera according to claim 1, characterized in that: A rubber strip is fixedly connected to the upper end of the scraper (306), and the rubber strip is in contact with the outer surface of the transparent glass (104).

8. The dust removal mechanism for an unmanned mining truck camera according to claim 4, characterized in that: The surface of the driven wheel (305) is provided with a notch for use with the driving column (302), and arc grooves for use with the brake wheel (303) are provided on both sides of the notch.

9. The dust removal mechanism for an unmanned mining truck camera according to claim 2, characterized in that: The outer surface of the rack (206) is in sliding contact with the inner wall of the fixing block (207), and the outer surface of the fixing block (207) is fixed at a connection point with the camera housing (102).