Intelligent temperature control tea leaf fermentation chamber
By setting up a content frame, humidity sensor and sprinkler system in the tea fermentation room, the problem of uneven tea humidity is solved, and the uniformity and taste of tea fermentation are improved.
Patent Information
- Application Number
- CN202422659756.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing tea fermentation room is unevenly stacked during use, resulting in large differences in humidity in the upper and lower teas, affecting the consistency of fermentation degree, and thus affecting the taste of the finished tea.
An intelligent temperature-controlled tea fermentation room is designed. By setting up multiple storage frames in the greenhouse, the humidity sensor is used to monitor the tea humidity, and uniform humidification of tea is achieved through the belt machine and the sprinkler system. Combined with the vibration and stirring function of the storage frame, the uniform humidity of the tea is ensured.
It effectively reduces the inconsistency of the fermentation degree of the same batch of tea, improves the uniformity of the tea humidity, and improves the taste of the finished tea.
Smart Images

Figure CN223298460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tea fermentation room, in particular to an intelligent temperature-controlled tea fermentation room applied to the field of tea fermentation. Background Art
[0002] Fermented tea refers to a general term for tea that has undergone the "fermentation" process in the tea production process. The tea buds and leaves are made into raw tea through the initial processes of withering, rolling, cutting, fermentation, drying, etc., and then refined into fermented tea. According to the degree of fermentation, it can be divided into lightly fermented tea, semi-fermented tea, fully fermented tea, and post-fermented tea.
[0003] The specification of Chinese patent CN218921492U discloses a tea fermentation chamber. In the tea fermentation chamber, the user places sun-dried green tea in a pile fermentation box, unfolds the linen and fixes it on the linen fixing frame, closes the fermentation box door and starts the spraying device to wet the sun-dried green tea, then starts the hydraulic rod to lower the cloth cover frame to cover the box opening of the pile fermentation box, and adjusts the internal temperature of the fermentation box by a temperature control tube to stabilize it at a suitable fermentation temperature. This design changes the shortcomings of traditional tea fermentation chambers that cannot meet the necessary conditions such as the stacking height and linen covering required for Pu'er tea pile fermentation, so that the fermentation environment remains stable and the quality of the tea is improved.
[0004] However, when fermenting tea leaves in the above-mentioned fermentation chamber, a large amount of tea leaves are directly piled together. During the fermentation process, the humidification environment is not uniform, which may cause the tea leaves on the upper layer to have a higher humidity and the tea leaves on the lower layer to have a lower humidity, resulting in different fermentation degrees of the same batch of tea leaves during fermentation, thereby affecting the taste of the finished tea leaves. Utility Model Content
[0005] In response to the above-mentioned existing technology, the technical problem to be solved by the present invention is that the existing fermentation chambers mostly directly pile up the tea leaves when in use, which leads to uneven humidification of the tea leaves and a large difference in humidity between the upper and lower layers of tea leaves, causing the same batch of tea leaves to have different fermentation degrees during fermentation, thereby affecting the taste of the finished tea leaves.
[0006] In order to solve the above problems, the utility model provides an intelligent temperature-controlled tea fermentation room, including a temperature-controlled room, which is characterized in that: a temperature control unit is provided in the temperature-controlled room, the front end of the temperature-controlled room is rotatably connected to a room door, the lower end of the temperature-controlled room is fixedly connected to a water tank, a submersible pump is provided in the water tank, the right end of the water tank is fixedly connected to a water pipe, the end of the water pipe away from the water tank is fixedly passed through the temperature-controlled room and is fixedly connected to a sprinkler plate, the upper end of the water tank is slidably connected to a material collection frame, the material collection frame is located in the temperature-controlled room, the left and right inner walls of the temperature-controlled room are fixedly connected to belt conveyors, a guide rail is provided outside the belt conveyor, and the outer surface of the belt conveyor A plurality of positioning blocks are fixedly connected to the surface, and the corresponding ends of the two longitudinally opposite positioning blocks are commonly fixedly connected to a fixing rod, and the ends of the two longitudinally opposite positioning blocks that are away from each other are fixedly connected to a limit rod, and the limit rod is located in the guide rail. Both ends of the outer surface of the fixed rod are rotatably sleeved with mounting rods, and a accommodating frame is provided under the fixed rod. The interior of the accommodating frame is fixedly inlaid with a drain net, and the inner wall of the accommodating frame is fixedly connected to a humidity sensor. Two positioning rods are commonly fixedly connected between the mounting rod and the accommodating frame, and the submersible pump, belt conveyor and humidity sensor are all connected to the external controller signal.
[0007] In the above-mentioned intelligent temperature-controlled tea fermentation room, the tea leaves are dispersed and placed in multiple storage frames, breaking the whole into small pieces, thereby reducing the stacking height of the tea leaves. The humidity of the tea leaves is monitored in real time by the humidity sensor in the storage frame. If the humidity of the tea leaves is low, the storage frame is driven to rotate by the belt conveyor to spray the tea leaves in the storage frame, thereby effectively reducing the occurrence of different fermentation degrees of the same batch of tea, and effectively avoiding the uneven humidity of the tea leaves affecting the taste of the finished tea.
[0008] As a further improvement of the present application, limiting grooves are drilled at corresponding ends of the two guide rails, and the limiting rods are located in the limiting grooves.
[0009] As a further improvement of the present application, the ends of the two longitudinally opposite positioning blocks that are away from each other are respectively fitted with adjacent guide rails.
[0010] As a further improvement of the present application, two support sleeves are rotatably sleeved on the outer surface of the fixing rod, and two positioning bars are fixedly connected to the outer surface of the support sleeves, and the end of the positioning bar away from the support sleeves is fixedly connected to the upper end of the accommodating frame.
[0011] As another improvement of the present application, an auxiliary component is provided in the accommodating frame, and the auxiliary component includes a plurality of adjustment rods rotatably connected in the accommodating frame, the right end of the adjustment rod rotates through the accommodating frame and is fixedly sleeved with a gear, and the plurality of gears are engaged with each other, and the left end of the accommodating frame is fixedly connected to a waterproof motor, and the output end of the waterproof motor movably passes through the accommodating frame and is fixedly connected to one of the adjustment rods.
[0012] As another improved supplement of the present application, the adjusting rod is fixedly connected with multiple groups of protrusions, and the protrusions are made of elastic material.
[0013] To sum up, in actual application, a large amount of tea leaves are dispersedly placed in multiple storage frames, and the humidity of the tea leaves in the storage frames is monitored in real time through humidity sensors. If the humidity of the tea leaves in one of the storage frames is low, the belt conveyor can be started to drive the positioning block to move, so that the storage frame moves to the bottom of the sprinkler plate with the movement of the positioning block, and then the water in the water tank is pumped into the sprinkler plate through the water pipe to sprinkle water on the storage frame directly below. During the start-up of the belt conveyor, the storage frame will be affected by gravity to be vertically downward, and the storage frame will also produce slight vibrations, causing the tea leaves inside the storage frame to shake, so that the water on the surface of the tea pile can enter the interior of the tea pile faster, thereby improving the uniformity of tea humidification, effectively reducing the occurrence of different fermentation degrees of tea in the same batch, and effectively avoiding the uneven humidity of the tea leaves affecting the taste of the finished tea. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the first embodiment of the present application;
[0015] Figure 2 This is a structural cross-sectional view of the first embodiment of the present application;
[0016] Figure 3 This is a schematic diagram of the mounting rod structure of the first embodiment of the present application;
[0017] Figure 4 This is a schematic diagram of the guide rail structure of the first embodiment of this application;
[0018] Figure 5 This is a schematic diagram of the accommodating frame structure of the first embodiment of the present application;
[0019] Figure 6 This is a schematic diagram of the auxiliary component structure of the second embodiment of this application.
[0020] Description of the numbers in the figure:
[0021] 1 Control room, 2 Water tank, 3 Water pipe, 4 Aggregate frame, 5 Conveyor belt, 6 Guide rail, 7 Positioning block, 8 Fixing rod, 9 Limit rod, 10 Mounting rod, 11 Accommodation frame, 12 Drain net, 13 Humidity sensor, 14 Positioning rod, 15 Adjustment rod, 16 Gear, 17 Waterproof motor, 18 Support sleeve, 19 Positioning strip. DETAILED DESCRIPTION
[0022] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0023] The first implementation method:
[0024] Figure 1 and Figure 2Shown: an intelligent temperature-controlled tea fermentation room, including a control room 1, a temperature control unit is provided in the control room 1, the temperature control unit is a prior art, generally composed of a heating rod and a temperature sensor, which will not be described in detail here, the front end of the control room 1 is rotatably connected to the room door, the lower end of the control room 1 is fixedly connected to the water tank 2, the right end of the water tank 2 is fixedly connected to the water pipe 3, the end of the water pipe 3 away from the water tank 2 is fixedly passed through the control room 1 and fixedly connected to the sprinkler plate, the upper end of the water tank 2 is slidably connected to the aggregate frame 4, the aggregate frame 4 is located in the control room 1, after water is sprayed into the accommodating frame 11, the water droplets drip downward through the drain net 12, Until it passes through the aggregate frame 4 and enters the water tank 2, thereby effectively avoiding a large amount of water accumulation on the bottom wall of the control room 1. A submersible pump is provided in the water tank 2. Those skilled in the art can select a suitable type of submersible pump according to actual needs, for example: XBD7.6 / 5W. The submersible pump, the belt conveyor 5 and the humidity sensor 13 are all connected to the external controller signal. Those skilled in the art can select a suitable type of controller according to actual needs, for example: OHR-B300A-A. The water in the water tank 2 is pumped into the sprinkler plate through the submersible pump, and then sprayed into the accommodating frame 11 directly below the sprinkler plate through the sprinkler plate.
[0025] Figure 3 、 Figure 4 and Figure 5The cam 7 is fixed on the left and right sides of the control room 1, and the cam 7 is fixed on the outer surface of the control room 1. The cam 7 is fixed on the outer surface of the control room 1, and the cam 7 is fixed on the outer surface of the control room 1. The cam 7 is fixed on the outer surface of the control room 1, and the cam 7 is fixed on the outer surface of the control room 1. The cam 7 is fixed on the outer surface of the control room 1, and the cam 7 is fixed on the outer surface of the control room 1. The cam 7 is fixed on the outer surface of the control room 1, and the cam 7 is fixed on the outer surface of the control room 1. 1, thereby effectively avoiding excessive water accumulation in the accommodating frame 11, a humidity sensor 13 is fixedly connected to the inner wall of the accommodating frame 11, and those skilled in the art can select a suitable model of humidity sensor 13 according to actual needs, such as WZP-231, and the humidity sensor 13 can monitor the humidity of the tea leaves in the accommodating frame 11 in real time, and two positioning rods 14 are fixedly connected between the mounting rod 10 and the accommodating frame 11, and the positioning rod 14 can be used to install and fix the accommodating frame 11, and the mounting rod 10 is rotatably connected to the fixing rod 8 to facilitate the rotation of the accommodating frame 11, and the outer surface of the fixing rod 8 is also rotatably sleeved with two support sleeves 18, and the outer surface of the support sleeve 18 is fixedly connected with two positioning bars 19, and one end of the positioning bar 19 away from the support sleeve 18 is fixedly connected to the upper end of the accommodating frame 11, and the accommodating frame 11 can be stably supported by the support sleeve 18 and the positioning bar 19, effectively avoiding the situation where the tea leaves in the accommodating frame 11 are unevenly placed and the accommodating frame 11 occurs.
[0026] During use, a large amount of tea leaves are dispersedly placed inside a plurality of accommodating frames 11, and the humidity of the tea leaves in the accommodating frames 11 is monitored in real time through the humidity sensor 13. If the humidity of the tea leaves in one of the accommodating frames 11 is low, the belt conveyor 5 can be started to drive the positioning block 7 to move, so that the accommodating frame 11 moves to the bottom of the sprinkler plate with the movement of the positioning block 7, and then the water in the water tank 2 is pumped into the sprinkler plate through the water pipe 3 to sprinkle water on the accommodating frame 11 directly below. During the start-up process of the belt conveyor 5, the accommodating frame 11 will be affected by gravity to be vertically downward, and the accommodating frame 11 will also produce slight vibrations, causing the tea leaves inside the accommodating frame 11 to shake, so that the water on the surface of the tea pile can enter the interior of the tea pile faster, thereby improving the uniformity of tea humidification, effectively reducing the occurrence of different fermentation degrees of tea leaves in the same batch, and effectively avoiding the uneven humidity of the tea leaves affecting the taste of the finished tea.
[0027] The second implementation method:
[0028] This embodiment adds auxiliary components on the basis of the first embodiment, and the rest of the embodiments remain the same as the first embodiment.
[0029] Figure 6 It is shown that: an auxiliary component is provided in the accommodating frame 11, and the auxiliary component includes a plurality of adjusting rods 15 rotatably connected to the accommodating frame 11. The right end of the adjusting rod 15 rotates through the accommodating frame 11 and is fixedly sleeved with a gear 16. The plurality of gears 16 are engaged with each other, so that the plurality of adjusting rods 15 rotate simultaneously. The left end of the accommodating frame 11 is fixedly connected to a waterproof motor 17. Those skilled in the art can select a suitable model of waterproof motor 17 according to actual needs, for example: Y2-63M1-2-0.18KW. The output end of the waterproof motor 17 movably passes through the accommodating frame 11 and is fixedly connected to one of the adjusting rods 15. The adjusting rod 15 is fixedly connected to a plurality of groups of protrusions, which are made of elastic material. The rotating rod made of elastic material can effectively reduce damage to tea leaves.
[0030] When in use, the waterproof motor 17 can be started to drive the adjusting rod 15 to rotate, and the adjusting rod 15 drives the gear 16 to rotate. Since the multiple gears 16 are engaged with each other, the multiple adjusting rods 15 rotate at the same time, and the rotating rods on the surfaces of the adjusting rods 15 stir and roll the tea pile, so that the tea inside the accommodating frame 11 is fully in contact with air and water, thereby improving the fermentation efficiency of the tea.
[0031] In view of current actual needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.
Claims
1. An intelligent temperature-controlled tea fermentation room, comprising a temperature-controlled room (1), characterized in that: A temperature control unit is provided in the control room (1), the front end of the control room (1) is rotatably connected to a door, the lower end of the control room (1) is fixedly connected to a water tank (2), a submersible pump is provided in the water tank (2), the right end of the water tank (2) is fixedly connected to a water pipe (3), the end of the water pipe (3) away from the water tank (2) is fixedly passed through the control room (1) and is fixedly connected to a sprinkler plate, the upper end of the water tank (2) is slidably connected to a material collecting frame (4), and the material collecting frame (4) is located in the control room (1); The left and right inner walls of the control room (1) are fixedly connected to a belt conveyor (5), a guide rail (6) is provided outside the belt conveyor (5), a plurality of positioning blocks (7) are fixedly connected to the outer surface of the belt conveyor (5), the corresponding ends of the two longitudinally opposite positioning blocks (7) are fixedly connected to a fixing rod (8), and the ends of the two longitudinally opposite positioning blocks (7) that are away from each other are fixedly connected to a limiting rod (9), the limiting rod (9) is located in the guide rail (6), and both ends of the outer surface of the fixing rod (8) are rotatably sleeved with mounting rods (10), a accommodating frame (11) is provided below the fixing rod (8), a drain net (12) is fixedly embedded in the interior of the accommodating frame (11), a humidity sensor (13) is fixedly connected to the inner wall of the accommodating frame (11), two positioning rods (14) are fixedly connected between the mounting rod (10) and the accommodating frame (11), and the submersible pump, the belt conveyor (5) and the humidity sensor (13) are all connected to the external controller signal.
2. The intelligent temperature-controlled tea fermentation chamber according to claim 1, characterized in that: A limiting groove is cut at one corresponding end of each of the two guide rails (6), and the limiting rod (9) is located in the limiting groove.
3. The intelligent temperature-controlled tea fermentation chamber according to claim 2, characterized in that: The ends of the two longitudinally opposite positioning blocks (7) that are spaced apart from each other are respectively fitted with adjacent guide rails (6).
4. The intelligent temperature-controlled tea fermentation chamber according to claim 1, characterized in that: The outer surface of the fixing rod (8) is also rotatably sleeved with two support sleeves (18), and the outer surface of the support sleeve (18) is fixedly connected to two positioning bars (19), and one end of the positioning bar (19) away from the support sleeve (18) is fixedly connected to the upper end of the accommodating frame (11).
5. The intelligent temperature-controlled tea fermentation chamber according to claim 1, characterized in that: An auxiliary component is provided in the accommodating frame (11), and the auxiliary component includes a plurality of adjusting rods (15) rotatably connected to the accommodating frame (11). The right end of the adjusting rod (15) rotates through the accommodating frame (11) and is fixedly sleeved with a gear (16). The plurality of gears (16) are meshed with each other. The left end of the accommodating frame (11) is fixedly connected to a waterproof motor (17). The output end of the waterproof motor (17) movably passes through the accommodating frame (11) and is fixedly connected to one of the adjusting rods (15).
6. The intelligent temperature-controlled tea fermentation chamber according to claim 5, characterized in that: The adjusting rod (15) is fixedly connected to a plurality of groups of protrusions, and the protrusions are made of elastic material.
Citation Information
Patent Citations
Tea leaf fermentation chamber
CN218921492U