Modified waterborne polyurethane preparation device
By modifying the drive and emulsification mechanism design of the waterborne polyurethane preparation device, the problem of low emulsification efficiency of the existing device was solved, efficient emulsification and convenient cleaning were achieved, and work efficiency was improved.
Patent Information
- Application Number
- CN202422303682.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing polyurethane preparation devices have low efficiency during emulsification treatment and are unable to quickly complete the emulsification treatment of the stock solution, thus affecting work efficiency.
A modified waterborne polyurethane preparation device is used. By setting a driving mechanism and an emulsifying mechanism, the driving motor is used to drive the rotating shaft and the sleeve to rotate in the opposite direction. Combined with the reverse rotation of the stirring rod and the crushing effect of the emulsifying component, the emulsification efficiency is improved. When the stirring rod stops rotating, it falls down by gravity for easy cleaning.
The emulsification efficiency of the raw materials in the preparation kettle is improved, the cleaning is convenient, and the work efficiency is improved.
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Figure CN223299843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane preparation devices, in particular to a modified waterborne polyurethane preparation device. Background Art
[0002] Modified waterborne polyurethane is a novel material obtained by modifying waterborne polyurethane through physical or chemical methods. The modified waterborne polyurethane production plant is a complex chemical facility designed to transform base raw materials into waterborne polyurethane products with specific properties through a series of chemical reactions and physical treatments. This plant typically includes a raw material supply system, a reaction system, an emulsification and dispersion system, a control system, and a post-processing system. During the polyurethane production process, the prepolymer or polyurethane resin is fed into an emulsifier, where it is dispersed in water under high shear forces to form an emulsion.
[0003] Existing polyurethane preparation devices cannot quickly complete the emulsification of the stock solution during operation. Most of them use a reactor, and the stirring blades in the reactor stir the stock solution for a long time to complete the emulsification of the stock solution. This has low work efficiency and is inconvenient for workers to use. Utility Model Content
[0004] The purpose of the utility model is to provide a modified waterborne polyurethane preparation device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a modified waterborne polyurethane preparation device, comprising a preparation kettle, the bottom of which is fixedly connected to a support leg, a driving mechanism provided inside the preparation kettle, and an emulsifying mechanism provided on the outer ring of the driving mechanism.
[0006] The driving mechanism includes a driving component, a transmission component, a supporting component and a reinforcing component. The driving component is arranged on the top of the preparation kettle, the transmission component is arranged on the outer ring of the driving component, the supporting component is arranged inside the outer side of the transmission component, and the reinforcing component is arranged on the outer ring of the transmission component.
[0007] The emulsifying mechanism includes a stirring component, a limiting component and an emulsifying component. The stirring component is arranged on the outer ring of the driving component and the transmission component, the limiting component is arranged at the bottom of the outer ring of the stirring component, and the emulsifying component is arranged inside the outer side of the stirring component.
[0008] Preferably, the drive assembly includes a drive motor, which is arranged above the preparation kettle. The outer ring of the drive motor is fixedly connected to a fixing frame, and the fixing frame is fixedly connected to the top of the preparation kettle. The bottom of the drive motor is fixedly connected to a rotating shaft, and the rotating shaft is sleeved in the top of the preparation kettle, and the rotating shaft is rotatably connected to the bottom of the preparation kettle.
[0009] Preferably, the transmission assembly includes a gear disc 1, which is fixedly connected to the outer ring of the rotating shaft, a transmission gear is meshed at the bottom of the gear disc 1, a gear disc 2 is meshed at the bottom of the outer ring of the transmission gear, and a sleeve is fixedly connected to the inner ring of the gear disc 2, which is rotatably connected to the outer ring of the rotating shaft, and the sleeve is rotatably connected to the top of the preparation kettle.
[0010] Preferably, the support assembly includes a rotating ring, which is rotatably connected to the outer ring of the rotating shaft, the outer ring of the rotating ring is fixedly connected to the rotating drum, the inner ring of the rotating drum is rotatably connected to the support shaft, the support shaft is rotatably connected to the inner ring of the transmission gear, and the support shaft is fixedly connected to the top of the preparation kettle.
[0011] Preferably, the reinforcement component includes a protrusion, which is arranged on the outer ring of gear disc 1, and the protrusion is fixedly connected to the top of the preparation kettle. A rotating block is fixedly connected to the position of gear disc 1 and gear disc 2 on the inner side of the protrusion, and the rotating block is rotatably connected to the outer ring of gear disc 1 and gear disc 2.
[0012] Preferably, the stirring assembly includes a convex ring, which is fixedly connected to the rotating shaft and the outer ring of the sleeve. The outer ring of the convex ring is fixedly connected to a fixed rotating frame. The outer side of the fixed rotating frame is rotatably connected to a fixed shaft, and the outer side of the fixed shaft is fixedly connected to a stirring rod.
[0013] Preferably, the limiting assembly includes a support rod, the support rod is fixedly connected to the bottom of the outer ring of the convex ring, a gasket is fixedly connected to the outer side of the support rod, and the top of the gasket fits with the bottom of the stirring rod.
[0014] Preferably, the emulsifying component includes a feed hole, which is opened inside the outer side of the stirring rod, the inner circle of the feed hole is fixedly connected to a convex strip, the inner side of the convex strip is fixedly connected to a convex rod, and the inner side of the convex rod is fixedly connected to a liquid cylinder.
[0015] Compared with the prior art, the present invention provides a modified waterborne polyurethane preparation device with the following beneficial effects:
[0016] 1. The modified waterborne polyurethane preparation device has a driving mechanism. The staff only needs to start the driving motor to drive the rotating shaft and the sleeve to rotate in the opposite direction, so that the stirring rods on the upper and lower sides of the preparation kettle rotate in the opposite direction. This increases the stirring efficiency of the stirring rod rotation on the raw materials in the preparation kettle, improves the emulsification efficiency of the raw materials in the preparation kettle, and is convenient for the staff to use.
[0017] 2. The modified waterborne polyurethane preparation device has an emulsifying mechanism. When the stirring rod rotates, part of the raw liquid contacts the liquid cylinder and the convex strips through the material passing hole. The rapidly rotating convex strips and the liquid cylinder break and emulsify the raw liquid passing through, thereby increasing the emulsification efficiency of the raw materials. At the same time, when the stirring rod stops rotating, it will fall downward under the action of gravity. The stirring rod is supported by a gasket ring, which increases the distance between the outer end of the stirring rod and the inner wall of the preparation kettle, making it easier for staff to clean the inner wall of the preparation kettle. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0019] Figure 1 This is a front view of the utility model;
[0020] Figure 2 This is a side sectional view of the utility model;
[0021] Figure 3 It is a schematic diagram of the structure of the driving mechanism;
[0022] Figure 4 This is the exploded diagram of the driving mechanism structure;
[0023] Figure 5 It is a schematic diagram of the structure of the supporting component;
[0024] Figure 6 This is the exploded diagram of the emulsification mechanism part;
[0025] Figure 7 This is a schematic diagram of the partial structure of the emulsification component.
[0026] In the figure: 1. driving mechanism; 11. driving assembly; 1101. driving motor; 1102. fixing frame; 1103. rotating shaft; 12. transmission assembly; 1201. gear disc 1; 1202. transmission gear; 1203. gear disc 2; 1204. sleeve; 13. supporting assembly; 1301. rotating ring; 1302. rotating drum; 1303. supporting shaft; 14. reinforcing assembly; 1401. cam Frame; 1402, rotating block; 2, emulsifying mechanism; 21, stirring assembly; 2101, convex ring; 2102, fixed rotating frame; 2103, fixed shaft; 2104, stirring rod; 22, limiting assembly; 2201, supporting rod; 2202, gasket; 23, emulsifying assembly; 2301, feeding hole; 2302, convex strip; 2303, convex rod; 2304, liquid cylinder; 3, preparation kettle; 4, supporting legs. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0029] The utility model provides a technical solution:
[0030] Example 1
[0031] Combine Figures 1 to 5 A modified waterborne polyurethane preparation device includes a preparation kettle 3, a support leg 4 is fixedly connected to the bottom of the preparation kettle 3, a driving mechanism 1 is provided in the preparation kettle 3, and an emulsifying mechanism 2 is provided on the outer ring of the driving mechanism 1.
[0032] The driving mechanism 1 includes a driving component 11, a transmission component 12, a support component 13 and a reinforcement component 14. The driving component 11 is arranged on the top of the preparation kettle 3, the transmission component 12 is arranged on the outer ring of the driving component 11, the support component 13 is arranged inside the outer side of the transmission component 12, and the reinforcement component 14 is arranged on the outer ring of the transmission component 12.
[0033] The driving assembly 11 includes a driving motor 1101, which is arranged above the preparation kettle 3. The outer ring of the driving motor 1101 is fixedly connected to a fixing frame 1102, and the fixing frame 1102 is fixedly connected to the top of the preparation kettle 3. The bottom of the driving motor 1101 is fixedly connected to a rotating shaft 1103, and the rotating shaft 1103 is sleeved in the top of the preparation kettle 3. The rotating shaft 1103 is rotatably connected to the bottom of the preparation kettle 3. The transmission assembly 12 includes a gear disc 1201, the gear disc 1201 is fixedly connected to the outer ring of the rotating shaft 1103, the bottom of the gear disc 1201 is meshed with a transmission gear 1202, the bottom of the outer ring of the transmission gear 1202 is meshed with a gear disc 2 1203, the inner ring of the gear disc 2 1203 is fixedly connected to a sleeve 1204, and the sleeve 1204 is rotatably connected to the outer ring of the rotating shaft 1103. The sleeve 1204 is rotatably connected to the top of the preparation kettle 3, the support assembly 13 includes a rotating ring 1301, the rotating ring 1301 is rotatably connected to the outer ring of the rotating shaft 1103, the outer ring of the rotating ring 1301 is fixedly connected to the rotating drum 1302, the inner ring of the rotating drum 1302 is rotatably connected to the support shaft 1303, the support shaft 1303 is rotatably connected to the inner ring of the transmission gear 1202, and the support shaft 1303 is fixedly connected to the top of the preparation kettle 3, the reinforcement assembly 14 includes a boss 1401, the boss 1401 is set on the outer ring of the gear disc 1201, the boss 1401 is fixedly connected to the top of the preparation kettle 3, the inner side of the boss 1401 is fixedly connected to the position of the gear disc 1201 and the gear disc 2 1203, and the rotating block 1402 is rotatably connected to the outer rings of the gear disc 1201 and the gear disc 2 1203.
[0034] Furthermore: the staff only needs to start the drive motor 1101 to drive the rotating shaft 1103 and the sleeve 1204 to rotate in the opposite direction, so that the stirring rods 2104 located on the upper and lower sides of the preparation kettle 3 rotate in the opposite direction, thereby increasing the stirring efficiency of the stirring rods 2104 on the raw materials in the preparation kettle 3, improving the emulsification efficiency of the raw materials in the preparation kettle 3, and making it easier for the staff to use.
[0035] Example 2
[0036] See Figure 2 、 Figure 6 and Figure 7 , and on the basis of Example 1, it is further obtained that the emulsifying mechanism 2 includes a stirring component 21, a limiting component 22 and an emulsifying component 23, the stirring component 21 is arranged on the outer ring of the driving component 11 and the transmission component 12, the limiting component 22 is arranged at the bottom of the outer ring of the stirring component 21, and the emulsifying component 23 is arranged inside the outer side of the stirring component 21.
[0037] The stirring assembly 21 includes a convex ring 2101, which is fixedly connected to the rotating shaft 1103 and the outer ring of the sleeve 1204. The outer ring of the convex ring 2101 is fixedly connected to the fixed rotating frame 2102. The outer side of the fixed rotating frame 2102 is connected to the fixed shaft 2103 for internal rotation. The outer side of the fixed shaft 2103 is fixedly connected to the stirring rod 2104. The limiting assembly 22 includes a support rod 2201, which is fixedly connected to the convex ring 2101. At the bottom of the outer ring, the outside of the support rod 2201 is fixedly connected with a gasket 2202, and the top of the gasket 2202 is in contact with the bottom of the stirring rod 2104. The emulsifying component 23 includes a feed hole 2301, and the feed hole 2301 is opened inside the outside of the stirring rod 2104. The inner ring of the feed hole 2301 is fixedly connected with a convex strip 2302, and the inner side of the convex strip 2302 is fixedly connected with a convex rod 2303, and the inner side of the convex rod 2303 is fixedly connected with a liquid cylinder 2304.
[0038] Furthermore: during the rotation of the stirring rod 2104, part of the raw liquid comes into contact with the liquid cylinder 2304 and the convex strip 2302 through the material passing hole 2301, and the raw liquid passing through is broken and emulsified by the rapidly rotating convex strip 2302 and the liquid cylinder 2304, thereby increasing the emulsification efficiency of the raw materials. At the same time, when the stirring rod 2104 stops rotating, it will fall downward by itself under the action of gravity, and the stirring rod 2104 is supported by the gasket ring 2202, thereby increasing the distance between the outer end of the stirring rod 2104 and the inner wall of the preparation kettle 3, thereby facilitating the staff to clean the inner wall of the preparation kettle 3.
[0039] During actual operation, when this device is used, when the original liquid in the preparation kettle 3 needs to be emulsified, the staff first starts the drive motor 1101, and the drive motor 1101 starts to drive the rotating shaft 1103 to rotate. At the same time, the rotating shaft 1103 rotates through the cooperation of the gear disc 1 1201, the transmission gear 1202 and the gear disc 2 1203 to drive the sleeve 1204 to rotate synchronously in the opposite direction. The rotation of the rotating shaft 1103 and the sleeve 1204 drives the convex rings 2101 on the upper and lower sides to rotate. The rotation of the convex ring 2101 drives the stirring rod 2104 to rotate through the fixed rotating frame 2102 and the fixed shaft 2103. The stirring rod 2104 rotates and then flips upward vertically under the action of centrifugal force. After that, the stirring rods 2104 on the upper and lower sides rotate in the opposite direction to contact the original liquid in the preparation kettle 3 to complete the emulsification of the original liquid.
[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A modified waterborne polyurethane preparation device, comprising a preparation kettle (3), characterized in that: The bottom of the preparation kettle (3) is fixedly connected with a support leg (4), a driving mechanism (1) is provided in the preparation kettle (3), and an emulsifying mechanism (2) is provided on the outer ring of the driving mechanism (1); The driving mechanism (1) comprises a driving assembly (11), a transmission assembly (12), a supporting assembly (13) and a reinforcing assembly (14); the driving assembly (11) is arranged on the top of the preparation kettle (3); the transmission assembly (12) is arranged on the outer ring of the driving assembly (11); the supporting assembly (13) is arranged inside the outer side of the transmission assembly (12); and the reinforcing assembly (14) is arranged on the outer ring of the transmission assembly (12); The emulsifying mechanism (2) comprises a stirring assembly (21), a limiting assembly (22) and an emulsifying assembly (23); the stirring assembly (21) is arranged on the outer ring of the driving assembly (11) and the transmission assembly (12); the limiting assembly (22) is arranged at the bottom of the outer ring of the stirring assembly (21); and the emulsifying assembly (23) is arranged inside the outer side of the stirring assembly (21).
2. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The driving assembly (11) comprises a driving motor (1101), the driving motor (1101) is arranged above the preparation kettle (3), the outer ring of the driving motor (1101) is fixedly connected to a fixing frame (1102), the fixing frame (1102) is fixedly connected to the top of the preparation kettle (3), the bottom of the driving motor (1101) is fixedly connected to a rotating shaft (1103), the rotating shaft (1103) is sleeved in the top of the preparation kettle (3), and the rotating shaft (1103) is rotatably connected to the bottom of the preparation kettle (3).
3. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The transmission assembly (12) includes a toothed disc (1201), which is fixedly connected to the outer ring of the rotating shaft (1103), a transmission gear (1202) meshed at the bottom of the toothed disc (1201), a toothed disc (1203) meshed at the bottom of the outer ring of the transmission gear (1202), a sleeve (1204) fixedly connected to the inner ring of the toothed disc (1203), the sleeve (1204) rotatably connected to the outer ring of the rotating shaft (1103), and the sleeve (1204) rotatably connected to the top of the preparation kettle (3).
4. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The support assembly (13) includes a rotating ring (1301), the rotating ring (1301) is rotatably connected to the outer ring of the rotating shaft (1103), the outer ring of the rotating ring (1301) is fixedly connected to the rotating drum (1302), the inner ring of the rotating drum (1302) is rotatably connected to the support shaft (1303), the support shaft (1303) is rotatably connected to the inner ring of the transmission gear (1202), and the support shaft (1303) is fixedly connected to the top of the preparation kettle (3).
5. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The reinforcement component (14) includes a protrusion (1401), the protrusion (1401) is arranged on the outer ring of the toothed disc (1201), the protrusion (1401) is fixedly connected to the top of the preparation kettle (3), and a rotating block (1402) is fixedly connected to the inner side of the protrusion (1401) at a position corresponding to the toothed disc (1201) and the toothed disc (1203), and the rotating block (1402) is rotatably connected to the outer ring of the toothed disc (1201) and the toothed disc (1203).
6. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The stirring assembly (21) comprises a convex ring (2101), wherein the convex ring (2101) is fixedly connected to the rotating shaft (1103) and the outer ring of the sleeve (1204), the outer ring of the convex ring (2101) is fixedly connected to a fixed rotating frame (2102), the outer side of the fixed rotating frame (2102) is rotatably connected to the fixed shaft (2103), and the outer side of the fixed shaft (2103) is fixedly connected to a stirring rod (2104).
7. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The limiting assembly (22) comprises a support rod (2201), wherein the support rod (2201) is fixedly connected to the bottom of the outer ring of the convex ring (2101), and a gasket (2202) is fixedly connected to the outside of the support rod (2201), and the top of the gasket (2202) is in contact with the bottom of the stirring rod (2104).
8. The modified waterborne polyurethane preparation device according to claim 1, characterized in that: The emulsifying component (23) includes a feed hole (2301), the feed hole (2301) is opened inside the outer side of the stirring rod (2104), the inner circle of the feed hole (2301) is fixedly connected to a convex strip (2302), the inner side of the convex strip (2302) is fixedly connected to a convex rod (2303), and the inner side of the convex rod (2303) is fixedly connected to a liquid cylinder (2304).
Citation Information
Cited By
Preparation method and preparation device of modified waterborne polyurethane
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