Magnetic separator for automatic rice processing and production

Through the automated design of the magnetic separator, the motor drives the rotating drum and the lifting screw structure to achieve automatic cleaning of impurities on the inner wall of the magnetic suction drum, solving the impurity cleaning problem in the existing technology and improving the purity and quality of rice.

CN223300150UActive Publication Date: 2025-09-05HUBEI WICANG GUXIANG ECOLOGICAL AGRI CO LTD
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Patent Information

Application Number
CN202422352592.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-09-05
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Existing magnetic separators are difficult to effectively remove impurities during rice processing, resulting in subsequent rice carrying impurities, affecting the magnetic separation effect.

Method used

A magnetic separator for automated rice processing was designed. The first motor drives the rotating drum to rotate, and the magnetic cylinder absorbs iron impurities. The second motor drives the lifting screw to move the magnetic cylinder downward, and the impurities are collected in a storage ring. The knob and bevel gear structure facilitate the disassembly and cleaning of the storage ring.

Benefits of technology

The inner wall of the magnetic suction cylinder is automatically cleaned to prevent the subsequent rice from being entrained with impurities, thereby improving the magnetic separation effect and the quality of rice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic magnetic separator for rice processing production, including frame, magnetic suction cylinder, drum and impurity storage ring, the magnetic suction cylinder is provided in the frame, the drum is provided in the magnetic suction cylinder, the impurity storage ring is provided on the outer wall of the bottom of the drum, the outer wall of the impurity storage ring is closely attached to the inner wall of the magnetic suction cylinder, and the magnetic suction cylinder is provided with the magnetic suction cylinder. The bottom end of each impurity storage ring is provided with a discharging port, the inner wall of each impurity storage ring is provided with a mounting hole, the top end of the rack is provided with a first motor, the output end of the first motor penetrates through the rack and is fixedly connected with the rotary drum, one side of the magnetic suction drum is provided with a lifting frame, and a lifting lead screw is installed in the lifting frame. According to the magnetic separator, the inner wall of the magnetic suction cylinder can be automatically cleaned conveniently, impurities can be cleaned conveniently, rice entering the magnetic separator subsequently is prevented from being discharged with part of impurities, and the magnetic separation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rice processing and production, in particular to a magnetic separator for automated rice processing and production. Background Art

[0002] In rice processing and production, ensuring the purity and quality of rice is crucial. Iron impurities mixed in rice not only affect the taste and appearance of rice, but may also pose a potential threat to consumers' health. Therefore, effectively removing these impurities is an important link in the rice production process.

[0003] Rice is generally passed through a magnetic separator to remove iron impurities. However, after the magnetic separator absorbs the iron impurities from the rice, the impurities are magnetically adsorbed inside the magnetic separator, making it inconvenient to clean. As a result, the rice that subsequently enters the magnetic separator is easily discharged with some impurities, affecting the magnetic separation effect. Therefore, improvement is urgently needed. Utility Model Content

[0004] The purpose of the utility model is to provide a magnetic separator for automated rice processing production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic separator for automated rice processing and production, comprising a frame, a magnetic suction cylinder, a rotating drum and a storage ring, the magnetic suction cylinder being arranged inside the frame, the rotating drum being arranged inside the magnetic suction cylinder, the storage ring being arranged on the outer wall of the bottom of the rotating drum, the outer wall of the storage ring being tightly fitted with the inner wall of the magnetic suction cylinder, the bottom end of the storage ring being provided with a feeding port, and the inner wall of the storage ring being provided with a mounting hole, a first motor being installed at the top of the frame, the output end of the first motor passing through the frame and being fixedly connected to the rotating drum, a lifting frame being provided on one side of the magnetic suction cylinder, a lifting screw being installed inside the lifting frame, and guide rods being installed inside the lifting frame on both sides of the lifting screw, a second motor being installed at the bottom of the lifting frame, the output end of the second motor being fixedly connected to the lifting screw, and movable blocks being sheathed on the outside of the lifting screw and the guide rod.

[0006] Preferably, a rice hopper is installed on one side of the top of the frame, and a conduit is installed at the bottom end of the rice hopper, and the bottom end of the conduit passes through the frame and extends to the inside of the magnetic cylinder.

[0007] Preferably, arc-shaped plates with equal spacing are fixed on the outer wall of the rotating drum to slow down the falling speed of the rice.

[0008] Preferably, the movable block is threadedly connected to the lifting screw rod, the movable block is slidingly connected to the guide rod, and one end of the movable block extends to the outside of the lifting frame and is fixedly connected to the magnetic suction cylinder.

[0009] Preferably, a driving cavity is provided at the bottom of the rotating drum, and a bidirectional screw rod is installed inside the driving cavity, and sliders are threadedly connected to the outer walls on both sides of the bidirectional screw rod.

[0010] Preferably, a mounting rod is fixed to the top end of the sliding block, and one end of the mounting rod passes through the open slot on the outer wall of the drum and extends to the inside of the mounting hole.

[0011] Preferably, a knob is installed at the bottom end of the rotating drum, and the top end of the knob extends to the inside of the driving cavity and is installed with a first bevel gear.

[0012] Preferably, a second bevel tooth is installed on the outer wall of the bidirectional screw rod above the first bevel tooth, and the second bevel tooth is tightly engaged with the first bevel tooth. The knob is rotated so that the first bevel tooth drives the bidirectional screw rod to rotate through the second bevel tooth, so that the slider drives the mounting rod to disengage from the mounting hole and retract into the open groove, and the debris storage ring can be removed from the bottom of the rotating drum.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The first motor drives the drum to rotate, so that the rice moves in the gap between the drum and the magnetic drum. The setting of the arc plate can slow down the falling speed of the rice. The magnetic drum is energized to generate magnetism, which absorbs the iron impurities in the rice. The impurities are adsorbed on the inner wall of the magnetic drum, and the rice falls to the storage circle and is discharged from the discharge port. The power of the magnetic drum is cut off, so that the large particles of impurities on the inner wall fall into the storage circle. The second motor drives the lifting screw to rotate so that the movable block drives the magnetic drum to move downward, and the small particles of impurities on the inner wall of the magnetic drum are scraped into the storage circle until the magnetic drum It is completely separated from the rotating drum and descends to the bottom of the rotating drum. The impurities on the inner wall of the magnetic cylinder are collected in the storage ring, which facilitates the automatic cleaning of the inner wall of the magnetic cylinder. Then, the knob is rotated to make the first bevel gear drive the bidirectional screw rod to rotate through the second bevel gear, so that the slider drives the mounting rod to disengage from the mounting hole and retract into the open groove, and the storage ring can be removed from the bottom of the rotating drum, and then the impurities inside the storage ring can be dumped out, which facilitates the cleaning of the impurities and prevents the subsequent impurities entrained in the rice entering the magnetic separator from being discharged, thereby improving the magnetic separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic cross-sectional view of the utility model;

[0016] Figure 2 It is a partial enlarged structural schematic diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the rotary drum of the present utility model;

[0018] Figure 4 This is a schematic diagram of the top view of the rotating drum of the present invention;

[0019] Figure 5 It is a schematic diagram of an enlarged side sectional structure of the lifting frame of the present invention.

[0020] In the figure: 1. Frame; 2. Magnetic cylinder; 3. Rotating drum; 4. Rice bucket; 5. Conduit; 6. First motor; 7. Lifting frame; 8. Lifting screw; 9. Guide rod; 10. Arc plate; 11. Storage ring; 12. Mounting hole; 13. Feeding port; 14. Driving chamber; 15. Bidirectional screw; 16. Knob; 17. First bevel gear; 18. Second bevel gear; 19. Slider; 20. Mounting rod; 21. Opening slot; 22. Movable block; 23. Second motor. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-5 The utility model provides an embodiment: a magnetic separator for automated rice processing and production, comprising a frame 1, a magnetic cylinder 2, a rotating drum 3 and a storage ring 11, the magnetic cylinder 2 is arranged inside the frame 1, the rotating drum 3 is arranged inside the magnetic cylinder 2, the storage ring 11 is arranged on the outer wall of the bottom of the rotating drum 3, the outer wall of the storage ring 11 is tightly fitted with the inner wall of the magnetic cylinder 2, and the bottom end of the storage ring 11 is provided with a feeding port 13, and the inner wall of the storage ring 11 is provided with a mounting hole 12, the top of the frame 1 is installed with a first motor 6, the output end of the first motor 6 passes through the frame 1 and is fixedly connected to the rotating drum 3;

[0024] Specifically, rice is poured into the rice hopper 4, and the rice falls into the magnetic cylinder 2 through the guide tube 5. At this time, the first motor 6 drives the rotating drum 3 to rotate, so that the rice moves in the gap between the rotating drum 3 and the magnetic cylinder 2. The setting of the arc plate 10 can slow down the falling speed of the rice. The magnetic cylinder 2 is energized to generate magnetism, which absorbs iron impurities in the rice. The impurities are adsorbed on the inner wall of the magnetic cylinder 2, and the rice falls to the impurity storage circle 11 and is discharged from the discharge port 13, completing the magnetic separation of the rice, removing the iron impurities in the rice, and improving the quality of the rice.

[0025] A lifting frame 7 is provided on one side of the magnetic cylinder 2, and a lifting screw 8 is installed inside the lifting frame 7. Guide rods 9 are installed inside the lifting frame 7 on both sides of the lifting screw 8. A second motor 23 is installed at the bottom of the lifting frame 7. The output end of the second motor 23 is fixedly connected to the lifting screw 8. A movable block 22 is sheathed on the outside of the lifting screw 8 and the guide rod 9.

[0026] A rice hopper 4 is installed on one side of the top of the frame 1, and a conduit 5 is installed at the bottom end of the rice hopper 4. The bottom end of the conduit 5 passes through the frame 1 and extends to the inside of the magnetic cylinder 2;

[0027] The outer wall of the drum 3 is fixed with equally spaced arc-shaped plates 10;

[0028] The movable block 22 is threadedly connected to the lifting screw 8, and the movable block 22 is slidably connected to the guide rod 9. One end of the movable block 22 extends to the outside of the lifting frame 7 and is fixedly connected to the magnetic cylinder 2;

[0029] A driving chamber 14 is provided at the bottom of the drum 3, and a bidirectional screw 15 is installed inside the driving chamber 14, and sliders 19 are threadedly connected to the outer walls of both sides of the bidirectional screw 15;

[0030] A mounting rod 20 is fixed to the top of the slider 19, and one end of the mounting rod 20 passes through the opening slot 21 on the outer wall of the drum 3 and extends to the inside of the mounting hole 12;

[0031] A knob 16 is installed at the bottom end of the rotating drum 3, and the top end of the knob 16 extends into the interior of the driving cavity 14 and is installed with a first bevel gear 17;

[0032] A second bevel gear 18 is mounted on the outer wall of the bidirectional screw rod 15 above the first bevel gear 17, and the second bevel gear 18 is tightly meshed with the first bevel gear 17;

[0033] Specifically, the power to the magnetic cylinder 2 is turned off, causing large impurities on the inner wall of the magnetic cylinder 2 to fall into the impurity storage ring 11. Then, the second motor 23 drives the lifting screw 8 to rotate, causing the movable block 22 to move the magnetic cylinder 2 downward. During this process, small impurities on the inner wall of the magnetic cylinder 2 are scraped into the impurity storage ring 11 until the magnetic cylinder 2 is completely separated from the rotating cylinder 3 and descends to the bottom of the rotating cylinder 3. The impurities on the inner wall of the magnetic cylinder 2 are collected in the impurity storage ring 11, thereby facilitating automatic cleaning of the inner wall of the magnetic cylinder 2.

[0034] Rotating the knob 16 causes the first bevel gear 17 to drive the bidirectional screw rod 15 to rotate via the second bevel gear 18, so that the slider 19 drives the mounting rod 20 to disengage from the mounting hole 12 and retract into the opening groove 21, and the impurity storage ring 11 can be removed from the bottom of the rotating drum 3, and then the impurities inside the impurity storage ring 11 can be poured out, thereby facilitating the cleaning of impurities and preventing the subsequent impurities from being discharged from the rice entering the magnetic separator, thereby improving the magnetic separation effect.

[0035] When the embodiment of the present application is in use: first, rice is poured into the rice hopper 4, and the rice falls into the magnetic cylinder 2 through the guide tube 5. At this time, the first motor 6 drives the rotating drum 3 to rotate, so that the rice moves in the gap between the rotating drum 3 and the magnetic cylinder 2. The setting of the arc plate 10 can slow down the falling speed of the rice. The magnetic cylinder 2 is energized to generate magnetism, which sucks out the iron impurities in the rice. The impurities are adsorbed on the inner wall of the magnetic cylinder 2, and the rice falls to the storage circle 11 and is discharged from the discharge port 13, completing the magnetic separation of the rice, removing the iron impurities in the rice, and improving the quality of the rice. Then, the magnetic cylinder 2 is powered off to make the large particles of impurities on its inner wall fall into the storage circle 11. Immediately afterwards, the second motor 23 drives the lifting screw 8 to rotate so that the movable block 22 drives The magnetic cylinder 2 moves downward. During this process, the small particles of impurities on the inner wall of the magnetic cylinder 2 are scraped into the storage ring 11 until the magnetic cylinder 2 is completely separated from the rotating cylinder 3 and drops to the bottom of the rotating cylinder 3. The impurities on the inner wall of the magnetic cylinder 2 are collected in the storage ring 11, which facilitates the automatic cleaning of the inner wall of the magnetic cylinder 2. Then, the knob 16 is rotated to make the first bevel gear 17 drive the bidirectional screw rod 15 to rotate through the second bevel gear 18, so that the slider 19 drives the mounting rod 20 to disengage from the mounting hole 12 and retract into the open groove 21, so that the storage ring 11 can be removed from the bottom of the rotating cylinder 3, and then the impurities inside the storage ring 11 can be dumped, thereby facilitating the cleaning of the impurities and preventing the subsequent impurities entrained in the rice entering the magnetic separator from being discharged, thereby improving the magnetic separation effect.

[0036] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. A magnetic separator for automated rice processing, characterized in that: The invention comprises a frame (1), a magnetic cylinder (2), a rotating cylinder (3) and a storage ring (11), wherein the magnetic cylinder (2) is arranged inside the frame (1), the rotating cylinder (3) is arranged inside the magnetic cylinder (2), the storage ring (11) is arranged on the outer wall of the bottom of the rotating cylinder (3), the outer wall of the storage ring (11) is tightly fitted with the inner wall of the magnetic cylinder (2), the bottom end of the storage ring (11) is provided with a feed opening (13), and the inner wall of the storage ring (11) is provided with a mounting hole (12), and the top of the frame (1) is provided with a first motor. (6), the output end of the first motor (6) passes through the frame (1) and is fixedly connected to the rotating drum (3), a lifting frame (7) is provided on one side of the magnetic cylinder (2), and a lifting screw (8) is installed inside the lifting frame (7), and guide rods (9) are installed inside the lifting frames (7) on both sides of the lifting screw (8), a second motor (23) is installed at the bottom of the lifting frame (7), the output end of the second motor (23) is fixedly connected to the lifting screw (8), and a movable block (22) is sheathed on the outside of the lifting screw (8) and the guide rod (9).

2. The magnetic separator for automated rice processing according to claim 1, wherein: A rice bucket (4) is installed on one side of the top of the frame (1), and a conduit (5) is installed at the bottom end of the rice bucket (4). The bottom end of the conduit (5) passes through the frame (1) and extends to the inside of the magnetic suction cylinder (2).

3. The magnetic separator for automated rice processing according to claim 1, wherein: Arc-shaped plates (10) at equal intervals are fixed on the outer wall of the rotating drum (3).

4. The magnetic separator for automated rice processing according to claim 1, wherein: The movable block (22) is threadedly connected to the lifting screw (8), and the movable block (22) is slidably connected to the guide rod (9). One end of the movable block (22) extends to the outside of the lifting frame (7) and is fixedly connected to the magnetic suction cylinder (2).

5. The magnetic separator for automated rice processing according to claim 1, characterized in that: A driving chamber (14) is provided at the bottom of the rotating drum (3), and a bidirectional screw rod (15) is installed inside the driving chamber (14), and sliders (19) are threadedly connected to the outer walls on both sides of the bidirectional screw rod (15).

6. The magnetic separator for automated rice processing according to claim 5, characterized in that: A mounting rod (20) is fixed to the top end of the slider (19), and one end of the mounting rod (20) passes through an opening slot (21) on the outer wall of the rotating drum (3) and extends to the inside of the mounting hole (12).

7. The magnetic separator for automated rice processing according to claim 1, characterized in that: A knob (16) is installed at the bottom end of the rotating drum (3), and a top end of the knob (16) extends into the interior of the driving cavity (14) and is installed with a first bevel gear (17).

8. The magnetic separator for automated rice processing according to claim 7, characterized in that: A second bevel tooth (18) is mounted on the outer wall of the bidirectional screw rod (15) above the first bevel tooth (17), and the second bevel tooth (18) is tightly meshed with the first bevel tooth (17).