Gear burn detection device

Abstract

The utility model relates to the technical field of gear detection, in particular to a gear burn detection device which comprises a machine body and a discharging device, a sensor is installed on the surface of the machine body, a clamping device is fixedly connected to the upper surface of the machine body, a placing rod is arranged on the lower surface of the clamping device, and a tray is fixedly connected to the surface of the placing rod. The discharging device is arranged on the upper surface of the machine body and comprises a mounting plate, an air pump is fixedly connected to the surface of the mounting plate, a pushing rod is mounted at the driving end of the air pump, a disc sleeves the surface of a placing rod, a first hole is formed in one side of the disc, and a supporting rod is slidably connected to the inner wall of the first hole of the disc; according to the gear detection device, when gears are unqualified during detection, the unqualified gears can be conveniently pushed out and recycled in a centralized mode, follow-up maintenance and machining of the gears are facilitated, the situation that the unqualified gears and qualified gears are confused is reduced, and the detection efficiency is improved. And the stability of the equipment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gear detection, in particular to a gear burn detection device. Background Art

[0002] The gear burn detection device is a professional equipment used to detect burns on the gear surface. It uses advanced sensing technology and data analysis algorithms to quickly and accurately identify burn defects on the gear surface. The device is easy to operate and can perform real-time detection on the production line to improve production efficiency and product quality. Through comprehensive inspection of the gears, burn problems can be discovered in time to avoid equipment damage and production interruptions caused by gear failures. It is widely used in industries such as automobiles and machinery manufacturing, providing strong guarantees for the company's safe production and high-quality development.

[0003] There are utility models in the prior art such as the publication number CN221528509U. The utility model relates to the field of gear detection, specifically a gear burn detection device, including a chassis, one end of the chassis is connected to a wall panel, a motor is fixed on the wall panel, the motor is connected to a hollow positioning rod for socketing gears through a coupling, both ends of the positioning rod are closed, and the positioning rod is provided with a clamping mechanism for fixing the gear on the positioning rod; two first cylinders are provided on the outer side of the wall panel, the telescopic end of the first cylinder is connected to a connecting rod, and the connecting rod is connected to a detection mechanism, and the two detection mechanisms are respectively located on both sides of the positioning rod; a boss is fixed on the chassis along the length direction, the boss is located below the positioning rod, and the end of the boss away from the wall panel is connected to a support mechanism, which is abutted against the end face of the positioning rod through the support mechanism so that the positioning rod can rotate on the support mechanism. Two gears can be fixed on the positioning rod, and the two gears can be inspected simultaneously through the detection mechanisms on both sides of the positioning rod, which improves the detection efficiency. However, after the detection, it is difficult to distinguish the defective gears from the normal gears, which is inconvenient to recycle and easy to confuse, causing the operator to need to re-inspect.

[0004] In order to solve the problem that after inspection, defective gears are difficult to distinguish from normal gears, which makes them inconvenient to recycle and easy to confuse, causing operators to need to re-inspect, the existing technology is that operators take out the inspected gears and stack them, but this easily leads to the situation that normal gears are confused with defective gears, which in turn causes the problem of inconvenience in recycling. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art that after detection, defective gears are difficult to distinguish from normal gears, which makes them inconvenient to recycle and easy to confuse, resulting in the need for operators to re-detect. A gear burn detection device is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a gear burn detection device, comprising a body and a feeding device, a sensor is installed on the surface of the body, a clamping device is fixedly connected to the upper surface of the body, a placement rod is provided on the lower surface of the clamping device, a tray is fixedly connected to the surface of the placement rod, the feeding device is arranged on the upper surface of the body, the feeding device comprises a mounting plate, an air pump is fixedly connected to the surface of the mounting plate, a propulsion rod is installed on the driving end of the air pump, a disc is sleeved on the surface of the placement rod, and a disc is opened on one side. Hole one, the inner wall of the disc hole one is slidably connected to a support rod, the support rod is fixedly connected to the machine body on the side away from the disc, a threaded hole is opened on the surface of the disc, the inner wall of the threaded hole on the disc surface is threadedly connected to a threaded rod, the lower surface of the threaded rod is fixedly connected to a servo motor, and the lower surface of the servo motor is fixedly connected to the machine body. By setting up a blanking device, when the gear is unqualified during inspection, it is convenient to push out the unqualified gears and collect them for recycling, which is convenient for subsequent maintenance and processing of the gears, reduces the confusion between unqualified gears and qualified gears, and increases the stability of the equipment.

[0007] Preferably, a push rod is fixedly connected to the surface of the disc, and a second hole is opened on the surface of the tray. The push rod is inserted into the second hole on the surface of the tray. By setting the push rod, the gear can be easily ejected and removed, which increases the usability of the equipment.

[0008] Preferably, the disc is arranged on the lower surface of the tray, and there are two push rods, which are arranged in a mirror-symmetrical manner. By setting the disc, it is easy to drive the push rod to take out the gear, which increases the usability of the equipment, reduces the difficulty of operating the equipment, and facilitates use.

[0009] Preferably, a recovery device is provided on the side of the machine body close to the placement rod, and the recovery device includes a discharge platform, and the discharge platform is fixedly connected to the machine body. A card slot is provided on the side of the machine body close to the discharge platform, and a socket is provided on the inner wall of the card slot on one side of the machine body. A box body is provided on one side of the machine body, and the box body is engaged with the card slot. A fixing rod is fixedly connected to one side of the box body. By setting up the recovery device, unqualified gears can be easily recycled, which increases the usability of the equipment and reduces the difficulty of operating the equipment.

[0010] Preferably, the fixing rod is inserted into the socket, and the box body is arranged on the lower surface of the unloading platform. By arranging the fixing rod, it is convenient to cooperate with the box body to position the box body, which increases the usability of the equipment and reduces the difficulty of operating the equipment.

[0011] Preferably, the unloading platform is arranged in a trapezoidal shape and is located below the placement rod. By setting the unloading platform, it is convenient to drive the gear into the box body, reducing the difficulty of operating the equipment, increasing the safety of the equipment, and reducing the difficulty of using the equipment.

[0012] Preferably, a handle is fixedly connected to one side of the box body, and there are two fixing rods, which are arranged in a mirror-symmetrical manner. By providing a handle, it is easy to carry the box body for picking up, which increases the usability of the device and reduces the difficulty of operating the device.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] In the utility model, a feeding device and a recycling device are provided. When in use, the gear is placed on a tray and the gear is inspected by a sensor. After the inspection is completed, when the gear is defective and cannot be used, the servo motor drives the threaded rod to rotate. While the threaded rod rotates, the squeeze disc slides upward. While the disc slides upward, it drives the push rod. The push rod is inserted into the tray and passes through the tray to push the gear out. At this time, the air pump drives the propulsion rod to push the gear to fall on the feeding table, and it rolls into the box body through the feeding table to complete the recycling. When the handle is pulled, the box body can be removed and the gear can be taken out. By providing the utility model, when the gear is unqualified during the inspection, it is convenient to push out the unqualified gears and collect them for recycling, which is convenient for the subsequent maintenance and processing of the gears, reduces the confusion between unqualified gears and qualified gears, and increases the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a gear burn detection device proposed in the utility model;

[0016] Figure 2 This is a side view structural diagram of a gear burn detection device proposed in the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a feeding device for a gear burn detection device proposed in the utility model;

[0018] Figure 4 This utility model proposes a gear burn detection device Figure 3 A schematic diagram of the enlarged structure at point A;

[0019] Figure 5 The utility model provides a schematic structural diagram of a recovery device for a gear burn detection device.

[0020] Legend: 1. Machine body; 2. Clamping device; 3. Placement rod; 4. Sensor; 5. Pallet; 6. Unloading device; 61. Mounting plate; 62. Air pump; 63. Push rod; 64. Servo motor; 65. Support rod; 66. Disc; 67. Threaded rod; 68. Push rod; 7. Recovery device; 71. Unloading table; 72. Box body; 73. Handle; 74. Fixing rod. DETAILED DESCRIPTION

[0021] See also Figure 1-5 The utility model provides a technical solution: a gear burn detection device, including a body 1 and a blanking device 6, a sensor 4 is installed on the surface of the body 1, a clamping device 2 is fixedly connected to the upper surface of the body 1, a placing rod 3 is provided on the lower surface of the clamping device 2, a tray 5 is fixedly connected to the surface of the placing rod 3, and the blanking device 6 is arranged on the upper surface of the body 1.

[0022] The specific settings and functions of the blanking device 6 and the recovery device 7 will be described in detail below.

[0023] In this embodiment: the blanking device 6 includes a mounting plate 61, the surface of the mounting plate 61 is fixedly connected to an air pump 62, the driving end of the air pump 62 is installed with a propulsion rod 63, the surface of the placement rod 3 is sleeved with a disc 66, one side of the disc 66 is provided with a hole 1, the inner wall of the hole 1 of the disc 66 is slidably connected with a support rod 65, the side of the support rod 65 away from the disc 66 is fixedly connected to the body 1, a threaded hole is provided on the surface of the disc 66, the inner wall of the threaded hole on the surface of the disc 66 is threadedly connected with a threaded rod 67, the lower surface of the threaded rod 67 is fixedly connected to a servo motor 64, and the lower surface of the servo motor 64 is fixedly connected to the body 1. By setting the blanking device 6, when the gear is unqualified during inspection, it is convenient to push out the unqualified gears and collect them for recycling, which facilitates the subsequent maintenance and processing of the gears, reduces the confusion between unqualified gears and qualified gears, and increases the stability of the equipment.

[0024] Specifically, a push rod 68 is fixedly connected to the surface of the disc 66, and a second hole is opened on the surface of the tray 5. The push rod 68 is inserted into the second hole on the surface of the tray 5. By setting the push rod 68, it is convenient to eject the gear and take out the gear, which increases the usability of the equipment.

[0025] Specifically, the disc 66 is set on the lower surface of the tray 5, and there are two push rods 68, which are set in mirror symmetry. By setting the disc 66, it is easy to drive the push rod 68 to take out the gear, which increases the usability of the equipment, reduces the difficulty of operating the equipment, and facilitates use.

[0026] Specifically, a recovery device 7 is provided on the side of the body 1 close to the placement rod 3, and the recovery device 7 includes a discharge platform 71, which is fixedly connected to the body 1. A card slot is provided on the side of the body 1 close to the discharge platform 71, and a socket is provided on the inner wall of the card slot on one side of the body 1. A box body 72 is provided on one side of the body 1, and the box body 72 is engaged with the card slot. A fixing rod 74 is fixedly connected to one side of the box body 72.

[0027] In this embodiment, by providing the recycling device 7, unqualified gears can be easily recycled, which increases the usability of the device and reduces the difficulty of operating the device.

[0028] Specifically, the fixing rod 74 is inserted into the insertion hole, and the box body 72 is located on the lower surface of the unloading platform 71.

[0029] In this embodiment, by providing the fixing rod 74 , it is convenient to cooperate with the box body 72 to position the box body 72 , thereby increasing the usability of the device and reducing the difficulty of operating the device.

[0030] Specifically, the unloading platform 71 is set in a trapezoidal shape and is located below the placement rod 3. By setting the unloading platform 71, it is convenient to drive the gear into the box body 72, reducing the operating difficulty of the equipment, increasing the safety of the equipment, and reducing the difficulty of using the equipment.

[0031] Specifically, a handle 73 is fixedly connected to one side of the box body 72, and there are two fixing rods, which are arranged in a mirror-symmetrical manner.

[0032] In this embodiment, the handle 73 is provided to facilitate the carrying of the box body 72 for taking, thereby increasing the usability of the device and reducing the difficulty of operating the device.

[0033] Working principle: By setting up a feeding device 6 and a recycling device 7, when in use, the gear is placed on the tray 5, and the gear is inspected by the sensor 4. After the inspection is completed, when the gear is defective and cannot be used, the servo motor 64 drives the threaded rod 67 to rotate, and the threaded rod 67 rotates while squeezing the disc 66 to slide upward. The disc 66 slides upward while driving the push rod 68. The push rod 68 is inserted into the tray 5 and passes through the tray 5 to push the gear out. At this time, the air pump 62 drives the propulsion rod 63 to push the gear to fall onto the feeding platform 71, and rolls into the box body 72 through the feeding platform 71 to complete the recycling. When the handle 73 is pulled, the box body 72 can be removed and the gear can be taken out. By setting up the utility model, when the gear is unqualified during the inspection, it is convenient to push out the unqualified gears and collect them for recycling, which is convenient for the subsequent maintenance and processing of the gears, reduces the confusion between unqualified gears and qualified gears, and increases the stability of the equipment.

Claims

1. A gear burn detection device, comprising a body (1) and a feeding device (6), characterized in that: The surface of the machine body (1) is installed with a sensor (4), the upper surface of the machine body (1) is fixedly connected with a clamping device (2), the lower surface of the clamping device (2) is provided with a placement rod (3), the surface of the placement rod (3) is fixedly connected with a tray (5), the unloading device (6) is provided on the upper surface of the machine body (1), the unloading device (6) includes a mounting plate (61), the surface of the mounting plate (61) is fixedly connected with an air pump (62), the driving end of the air pump (62) is installed with a propulsion rod (63), the placement rod (3) A disc (66) is sleeved on the surface of the machine body, a hole 1 is provided on one side of the disc (66), a support rod (65) is slidably connected to the inner wall of the hole 1 of the disc (66), and the side of the support rod (65) away from the disc (66) is fixedly connected to the machine body (1), a threaded hole is provided on the surface of the disc (66), a threaded rod (67) is threadedly connected to the inner wall of the threaded hole on the surface of the disc (66), a servo motor (64) is fixedly connected to the lower surface of the threaded rod (67), and the lower surface of the servo motor (64) is fixedly connected to the machine body (1).

2. The gear burn detection device according to claim 1, characterized in that: A push rod (68) is fixedly connected to the surface of the disc (66), a second hole is opened on the surface of the tray (5), and the push rod (68) is inserted into the second hole on the surface of the tray (5).

3. The gear burn detection device according to claim 2, characterized in that: The disc (66) is arranged on the lower surface of the tray (5), and there are two push rods (68), which are arranged in a mirror-symmetrical manner.

4. The gear burn detection device according to claim 1, characterized in that: A recovery device (7) is provided on a side of the machine body (1) close to the placement rod (3), and the recovery device (7) includes a material unloading platform (71). The material unloading platform (71) is fixedly connected to the machine body (1). A card slot is provided on a side of the machine body (1) close to the material unloading platform (71), and a socket is provided on an inner wall of the card slot on one side of the machine body (1). A box body (72) is provided on one side of the machine body (1), and the box body (72) is engaged with the card slot. A fixing rod (74) is fixedly connected to one side of the box body (72).

5. The gear burn detection device according to claim 4, characterized in that: The fixing rod (74) is inserted into the socket, and the box body (72) is located on the lower surface of the unloading platform (71).

6. The gear burn detection device according to claim 4, characterized in that: The unloading platform (71) is arranged in a trapezoidal shape, and the unloading platform (71) is arranged below the placement rod (3).

7. The gear burn detection device according to claim 4, characterized in that: A handle (73) is fixedly connected to one side of the box body (72), and there are two fixing rods, which are arranged in a mirror-symmetrical manner.

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