Self-cleaning device for lamp tube
By enclosing the screw drive unit through the magnetic transmission component, the problems of dust adhesion on the surface of the UV lamp and the easy damage of the screw drive mechanism are solved, efficient and reliable lamp self-cleaning is achieved, and the service life of the device is extended.
Patent Information
- Application Number
- CN202422513988.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Dust and dirt adhere to the outer wall of the existing ultraviolet lamp tube, affecting the ultraviolet output, and the screw transmission mechanism of the existing self-cleaning device is easily damaged in harsh environments, leading to reliability problems.
The magnetic transmission assembly is used to enclose the screw drive unit, and the cleaning ring assembly is synchronously driven by magnetic attraction to prevent the screw nut from being exposed to the environment. The cleaning ring assembly is designed to adapt to various lamp tube diameters and improve flexible cleaning.
The reliability and service life of the self-cleaning device are improved, problems such as misalignment and jamming of the screw nut are avoided, and the cleaning efficiency and maintenance convenience are improved.
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Figure CN223300502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lighting cleaning, in particular to a self-cleaning device for a lamp tube. Background Art
[0002] Ultraviolet lamps are usually made of ultraviolet-transparent glass or quartz glass. Ultraviolet rays are transmitted through the glass. In terms of air disinfection or gas deodorization, such ultraviolet lamps can be used alone or with ultraviolet-transparent sleeves (which can be quartz, ultraviolet-transparent glass, Teflon and other ultraviolet-transparent materials). After a period of use, dust, dirt and other obstructions will adhere to the outer wall of the ultraviolet lamp tube (including: tube body or sleeve), affecting the output of ultraviolet rays, thereby affecting its sterilization, deodorization and other performance.
[0003] In the past, the common method was periodic manual scrubbing. However, this was inefficient and costly. Therefore, the prior art proposed a "self-cleaning UV lamp module" (patent application number 202222579335.6). This module primarily uses a servo motor to drive a lead screw, which in turn drives a push plate along a slide rod. This, in turn, drives a cleaning ring on the push plate to move back and forth across the UV lamp, automatically cleaning the UV lamp.
[0004] However, in the existing technical solutions similar to the above, since the reciprocating mechanism adopts an exposed screw linkage solution, if the mechanism is in a harsh environment, dirt is easily attached to the screw, causing damage to the thread, resulting in misalignment and jamming of the screw nut, and other problems. Therefore, the reliability needs to be improved. Utility Model Content
[0005] Therefore, the main purpose of the present invention is to provide a lamp self-cleaning device to improve the environmental adaptability of the screw transmission mechanism and enhance the reliability of the device.
[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a lamp tube self-cleaning device is provided, which includes: a screw drive unit, a magnetic drive assembly, a cleaning ring assembly, a main frame, and a sub-frame, wherein the screw drive unit and the lamp tube are respectively arranged in parallel and spaced apart between the main frame and the sub-frame, and the magnetic drive assembly includes: a magnetic ring, a connecting frame, a fixing cover, and a hollow shaft, the two ends of the hollow shaft are respectively connected to the main frame and the sub-frame to be sleeved on the screw member and the screw nut of the screw drive unit, the fixing cover is sleeved on the magnetic ring, one end of the connecting frame is connected to the fixing cover, and the other end is connected to the cleaning ring assembly, the cleaning ring assembly is sleeved on the lamp tube, and the magnetic ring is sleeved on the hollow shaft, and is magnetically attracted and displaced synchronously with the screw nut to drive the cleaning ring assembly to move on the lamp tube.
[0007] Preferably, in a possible embodiment, the screw transmission unit includes: a screw member, a screw nut, a driver, a bearing, the two ends of the screw member are respectively connected to the main frame and the sub-frame through the bearings, the screw nut is matched with the screw member, and the driver is arranged in either the main frame or the sub-frame to drive the screw member.
[0008] Preferably, in a possible implementation manner, the lamp tube self-cleaning device further includes: a wiring frame, two ends of which are respectively connected to the main frame and the auxiliary frame to accommodate wires between the main frame and the auxiliary frame.
[0009] Preferably, in a possible embodiment, the cleaning ring assembly includes: a ring sleeve, a cleaning piece, and a spring ring, the front end of the cleaning piece is a semicircular cutter head, the ring sleeve body is provided with a ring groove and an axial cleaning port, wherein the ring groove is provided with an insert port connected to the cleaning port for the cleaning piece to be inserted, and the cutter head of the cleaning piece is combined into an annular scraper in the cleaning port of the ring sleeve to cover the outer wall of the lamp tube, and the spring ring is sleeved in the ring groove of the ring sleeve to elastically press the cleaning piece.
[0010] Preferably, in a possible embodiment, the cleaning ring assembly includes: a ring sleeve, a cleaning piece, and a spring ring, the front end of the cleaning piece is an arc-shaped blade head, the ring sleeve body is provided with a ring groove and an axial cleaning port, wherein the ring groove is provided with an insertion port connected to the cleaning port for the cleaning piece to be inserted, and the insertion ports in adjacent ring grooves are staggered with each other so that the blade head of the cleaning piece is combined in the cleaning port of the ring sleeve to cover the outer wall of the lamp tube, and the spring ring is sleeved in the ring groove of the ring sleeve to elastically press the cleaning piece.
[0011] Preferably, in a possible implementation manner, the cleaning blade head has a double-blade structure, and the blades on both sides are arranged at intervals.
[0012] Preferably, in a possible implementation manner, a blocking wing is provided at the tail of the cleaning piece, and the blocking wing is larger than the diameter of the inserting opening.
[0013] The lamp tube self-cleaning device provided by the utility model cleverly designs a magnetic transmission component to seal the screw rod and screw nut of the screw transmission unit to prevent them from being exposed to the environment. At the same time, through the magnetic attraction scheme, the screw nut and the cleaning ring assembly are linked, thereby improving the environmental adaptability of the screw transmission unit, avoiding dirt adhering to the screw rod, causing damage to the thread, and causing problems such as misalignment and jamming of the screw nut, thereby greatly improving the reliability and service life of the overall self-cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 This is a schematic diagram of the overall structure of the lamp self-cleaning device of the present utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of the lamp self-cleaning device of the present invention, wherein the main frame and the auxiliary frame are in a perspective state;
[0017] Figure 3 This is a schematic diagram of the connection structure between the magnetic transmission component and the cleaning ring component in the lamp self-cleaning device of the present invention;
[0018] Figure 4 This is a schematic diagram of the assembly structure of the magnetic transmission component and the screw transmission unit in the lamp self-cleaning device of the present utility model;
[0019] Figure 5 This is a schematic diagram of the assembly structure of the cleaning ring component in the lamp self-cleaning device of the present invention;
[0020] Figure 6 This is a schematic diagram of the ring structure of the lamp self-cleaning device of the present invention;
[0021] Figure 7 This is a schematic structural diagram of a cleaning sheet in the lamp self-cleaning device of the present invention;
[0022] Figure 8 This is a schematic structural diagram of the cleaning ring assembly in the lamp self-cleaning device of the present invention.
[0023] Description of Reference Numerals
[0024] Screw drive unit 1, magnetic drive assembly 2, cleaning ring assembly 3, main frame 4, sub-frame 5, wiring frame 6, lamp tube 9, screw member 11, screw nut 12, driver 13, bearing 14, magnetic ring 21, connecting frame 22, fixing cover 23, hollow shaft 24, ring sleeve 31, cleaning piece 32, spring ring 33, clamping claw 221, fixing ring 222, card groove 223, sleeve cover 231, card edge 232, ring groove 311, clamping groove 312, cleaning port 313, inserting port 314, blade 321, and blocking wing 322. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0028] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, or are the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance. The terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
[0029] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0030] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "layout", "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in combination with the existing technology according to the specific circumstances. In addition, the embodiments of the present invention and the features in the embodiments can be combined with each other unless there is a conflict. And one or more of the components in the diagram may be necessary or non-essential, and the relative positional relationship between the components in the above diagram can be adjusted according to actual needs.
[0031] In order to improve the environmental adaptability of the screw drive mechanism and enhance the reliability of the device, please refer to Figures 1 to 7 As shown, the utility model provides a lamp self-cleaning device, which includes: a screw transmission unit 1, a magnetic transmission component 2, a cleaning ring component 3, a main frame 4, and a sub-frame 5, wherein the screw transmission unit 1 and the lamp 9 are respectively arranged in parallel and spaced between the main frame 4 and the sub-frame 5, wherein the screw transmission unit 1 includes: a screw member 11, a screw nut 12, a driver 13, and a bearing 14, wherein the two ends of the screw member 11 are respectively connected to the main frame 4 and the sub-frame 5 through the bearing 14, the screw nut 12 is matched with the screw member 11, and the driver 13 is as shown in FIG. Figure 2 As shown, the example is set in the main frame 4 to drive the screw rod 11 to rotate. In addition, it should be noted that in other optional examples, the driver 13 can also be set in the sub-frame 5, and this example is not limited.
[0032] Among them, such as Figures 3 and 4 As shown, the magnetic transmission assembly 2 includes: a magnetic ring 21, a connecting frame 22, a fixing cover 23, and a hollow shaft 24, wherein the hollow shaft 24 is in the shape of a tube sleeve, and its two ends are respectively connected to the main frame 4 and the auxiliary frame 5 to be sleeved on the outside of the screw member 11 and the screw nut 12 of the screw transmission unit 1, and the magnetic ring 21 is sleeved on the hollow shaft 24 and is magnetically attracted and synchronously displaced with the screw nut 12. In order to facilitate assembly and manufacturing, in this example, one end of the connecting frame 22 is It is provided with a clamping claw 221 and a fixing ring 222 at the other end, wherein a card slot 223 is provided in the fixing ring 222, and the fixing cover 23 is composed of two sleeve covers 231, wherein a card edge 232 is provided at the tail end of each sleeve cover 231. By combining the two sleeve covers 231, the magnetic ring 21 can be sleeved, and at the same time, the card edge 232 at the combined position of the sleeve covers 231 is inserted into the card slot 223 in the fixing ring 222, so that the magnetic ring 21 can be stably connected to the connecting frame 22.
[0033] Among them, such as Figure 3 As shown, the cleaning ring assembly 3 is sleeved on the lamp tube 9, and the clamping claw 221 end of the connecting frame 22 is connected to the cleaning ring assembly 3. Through this arrangement, on the one hand, it can block the direct contact between the screw transmission unit 1 and the external environment. At the same time, when the screw transmission unit 1 is started and drives the screw nut 12 to move in the hollow shaft 24, it can also synchronously drive the magnetic ring 21 to move in a magnetic manner, thereby driving the magnetic transmission assembly 2 to link the cleaning ring assembly 3 to move on the lamp tube 9, thereby realizing automatic scraping and cleaning of the surface of the lamp tube 9.
[0034] Furthermore, in order to achieve universal compatibility of the cleaning ring and the lamp tube 9 size, and also to avoid the cleaning ring from scratching the surface of the lamp tube 9, as Figures 5 to 8As shown, in a preferred embodiment, the cleaning ring assembly 3 includes: a ring sleeve 31, a cleaning piece 32, and a spring ring 33, wherein the front end of the cleaning piece 32 is an arc-shaped cutter head, the ring sleeve 31 is provided with a ring groove 311 and a clamping groove 312, and a cleaning port 313 is axially provided, wherein the clamping claw 221 at one end of the connecting frame 22 is matched with the clamping groove 312 of the ring sleeve 31, so that the magnetic transmission assembly 2 and the cleaning ring assembly 3 are linked, wherein the ring groove 311 of the ring sleeve 31 is further provided with an inserting port 314 connected to the cleaning port 313 for inserting the cleaning piece 32, and the inserting ports 314 in adjacent ring grooves 311 are staggered, for example Figure 5 As shown, the four cleaning pieces 32 are arranged in pairs to form a cross shape, so that the blades of the cleaning pieces 32 are combined in the cleaning opening 313 of the ring sleeve 31 to cover the outer wall of the lamp tube 9, and the spring ring 33 is sleeved in the ring groove 311 of the ring sleeve 31 to elastically press the cleaning pieces 32.
[0035] With this arrangement, the spring coil 33 can be used to elastically press the cleaning sheet 32, so that the blade of the cleaning sheet 32 always maintains an elastic distance and elastic pressure from the lamp tube 9. This not only adapts to lamp tubes 9 of various diameters, but also avoids harsh scratching on the surface of the lamp tube 9, thereby improving the flexibility of the scraping. At the same time, the cleaning ring of this example can also be conveniently maintained by replacing the cleaning sheet 32 without having to disassemble and replace the entire cleaning ring assembly 3, thereby improving the convenience of maintenance and reducing maintenance costs.
[0036] In addition, in order to reduce the number of cleaning pieces 32, in an optional embodiment, the cleaning ring assembly 3 may include: a ring sleeve 31, a cleaning piece 32, and a spring ring 33. The front end of the cleaning piece 32 is a semicircular cutter head. The ring sleeve 31 is provided with a ring groove 311 and a clamping groove 312, and a cleaning port 313 is provided axially. The clamping claw 221 at one end of the connecting frame 22 is matched with the clamping groove 312 of the ring sleeve 31 to enable the magnetic transmission assembly 2 and the cleaning ring assembly 3 to be linked. The ring groove 311 is provided with an insert port 314 connected to the cleaning port 313 for the insertion of the cleaning piece 32, and the cutter head of the cleaning piece 32 is in the cleaning port 313 of the ring sleeve 31. The two phases are combined into an annular scraper to cover the outer wall of the lamp tube 9, and the spring ring 33 is sleeved in the ring groove 311 of the ring sleeve 31 to elastically press the cleaning piece 32.
[0037] On the other hand, in order to improve the scraping efficiency of the cleaning sheet 32, in an optional embodiment, as shown in FIG. Figure 7 As shown, the cleaning blade 32 can be provided with a double-blade 321 structure, and the blades 321 on both sides are arranged at intervals, so that a multi-pass scraping effect is formed in the process of scraping the outer wall of the lamp tube 9, thereby improving the cleaning effectiveness.
[0038] Furthermore, in order to facilitate the disassembly and assembly of the cleaning sheet 32 on the ring sleeve 31, as shown in FIG. Figure 7 As shown, in a possible embodiment, a blocking wing 322 is provided at the tail of the cleaning sheet 32, and the blocking wing 322 is larger than the diameter of the insertion port 314. With this arrangement, when the cleaning sheet 32 is inserted into the insertion port 314, the blocking wing 322 will be buckled in the annular groove 311 to limit the insertion depth of the cleaning sheet 32, preventing the cleaning sheet 32 from being completely immersed in the insertion port 314, so as to facilitate the subsequent removal of the cleaning sheet 32 by grasping the blocking wing 322.
[0039] On the other hand, in order to facilitate the wiring of the equipment in and between the main frame 4 and the auxiliary frame 5, and to prevent the equipment from being entangled by the magnetic transmission assembly 2 or the cleaning ring assembly 3 during movement, Figures 1 to 2 As shown, in an optional example, the lamp tube self-cleaning device further includes: a wiring rack 6, both ends of which are connected to the main rack 4 and the sub-rack 5 respectively, and the main body of the wiring rack 6 is tubular to uniformly accommodate the wires between the main rack 4 and the sub-rack 5.
[0040] To sum up, the lamp tube self-cleaning device provided by the present invention cleverly designs the magnetic transmission component 2 to seal the screw member 11 and the screw nut 12 of the screw transmission unit 1 to prevent them from being exposed to the environment. At the same time, through the magnetic attraction scheme, the screw nut 12 and the cleaning ring assembly 3 are linked, thereby improving the environmental adaptability of the screw transmission unit 1, avoiding dirt adhering to the screw, causing damage to the thread, causing the screw nut 12 to be misplaced, stuck, and other problems, thereby greatly improving the reliability and service life of the overall self-cleaning device.
[0041] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only the specific implementation methods described. Obviously, many modifications and changes can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technical personnel in the relevant technical field can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
[0042] In addition, the various implementations of the embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the embodiments of the present invention, they should also be regarded as the contents disclosed in the embodiments of the present invention.
Claims
1. A lamp self-cleaning device, characterized in that include: A screw drive unit, a magnetic drive assembly, a cleaning ring assembly, a main frame, and a sub-frame, wherein the screw drive unit and the lamp tube are respectively arranged in parallel and spaced apart between the main frame and the sub-frame, and the magnetic drive assembly includes: a magnetic ring, a connecting frame, a fixing cover, and a hollow shaft, wherein both ends of the hollow shaft are respectively connected to the main frame and the sub-frame to be sleeved on the screw rod and the screw nut of the screw drive unit, the fixing cover is sleeved on the magnetic ring, one end of the connecting frame is connected to the fixing cover, and the other end is connected to the cleaning ring assembly, the cleaning ring assembly is sleeved on the lamp tube, and the magnetic ring is sleeved on the hollow shaft and displaces synchronously with the magnetic attraction of the screw nut to drive the cleaning ring assembly to move on the lamp tube.
2. The lamp self-cleaning device according to claim 1, characterized in that: The screw transmission unit includes: a screw member, a screw nut, a driver, and a bearing. The two ends of the screw member are respectively connected to the main frame and the auxiliary frame through the bearings. The screw nut is matched with the screw member. The driver is arranged in either the main frame or the auxiliary frame to drive the screw member.
3. The lamp self-cleaning device according to claim 1, characterized in that: Also includes: The wiring frame has two ends connected to the main frame and the auxiliary frame respectively to receive the wires between the main frame and the auxiliary frame.
4. The lamp self-cleaning device according to claim 1, characterized in that: The cleaning ring assembly includes: a ring sleeve, a cleaning piece, and a spring ring. The front end of the cleaning piece is a semicircular cutter head. The ring sleeve body is provided with a ring groove and an axial cleaning port. The ring groove is provided with an insertion port connected to the cleaning port for the cleaning piece to be inserted, and the cutter head of the cleaning piece is combined into an annular scraper in the cleaning port of the ring sleeve to cover the outer wall of the lamp tube. The spring ring is sleeved in the ring groove of the ring sleeve to elastically press the cleaning piece.
5. The lamp self-cleaning device according to claim 1, characterized in that: The cleaning ring assembly includes: a ring sleeve, a cleaning piece, and a spring ring. The front end of the cleaning piece is an arc-shaped blade head. The ring sleeve body is provided with a ring groove and an axial cleaning port. The ring groove is provided with an insertion port connected to the cleaning port for the cleaning piece to be inserted. The insertion ports in adjacent ring grooves are staggered so that the blade heads of the cleaning pieces can be combined in the cleaning port of the ring sleeve to cover the outer wall of the lamp tube. The spring ring is sleeved in the ring groove of the ring sleeve to elastically press the cleaning piece.
6. The lamp self-cleaning device according to any one of claims 4 or 5, characterized in that: The cleaning blade head is a double-blade structure, and the blades on both sides are arranged at intervals.
7. The lamp self-cleaning device according to any one of claims 4 or 5, characterized in that: The tail of the cleaning piece is provided with a blocking wing, and the blocking wing is larger than the diameter of the inserting piece opening.
Citation Information
Patent Citations
Ultraviolet lamp tube module with self-cleaning function
CN218529346U