Simple air shower dust removal device

By designing a simple air shower dust removal device and utilizing a multi-angle blowing and suction port structure, the problem of low dust cleaning efficiency in material bags is solved, achieving a low-cost and efficient dust removal effect, and improving production efficiency and safety.

CN223300624UActive Publication Date: 2025-09-05康辉南通新材料科技有限公司
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Patent Information

Application Number
CN202422278511.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-05
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the existing technology, bags of polyester chips or other raw materials are easily contaminated with dust during transportation. Manual cleaning is inefficient and ineffective, and high-end automated equipment is expensive, which limits the company's production efficiency and safety.

Method used

A simple air shower dust removal device is designed. A square box is equipped with multiple compressed air blowing ports connected to an air compressor. Objects enter the box through the openings for air shower dust removal. Combined with a sticky dust pad and an air suction port, a 150 cubic meter/minute air compressor and a 2500w centrifugal fan are used to effectively remove dust.

Benefits of technology

It achieves low-cost and efficient dust removal, reduces manual operation time, improves production efficiency, avoids secondary dust pollution, and reduces equipment and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust cleaning devices, in particular to a simple air shower dust removal device which comprises a box body, an opening is formed in the box body, and compressed air blowing openings are formed in all faces in the box body; the compressed air blowing opening is connected with an air compressor and is used for blowing the interior of the box body from different angles; articles to be dedusted enter the box body from the opening, and air showering deashing is carried out through the compressed air blowing opening. According to the dust removal device, the low equipment cost can be met, and the good dust removal effect can be achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of dust cleaning devices, and in particular to a simple air shower dust removal device. Background Art

[0002] Ton bags of polyester chips and other raw materials are easily contaminated with dust during transportation or handling by forklift. Due to the dust clinging to the outer packaging, the raw materials cannot be used directly for feeding. The outer packaging must be cleaned before further processing. Currently, the industry's response to this problem is mostly manual cleaning of the outer packaging using a pneumatic tool, typically a compressed air hose connected to an air compressor. This operation must be performed remotely, outside the work area, to prevent the swept dust from entering the work area and degrading cleanliness. However, this method requires manual operation while the bag is suspended, which poses a risk of injury. Furthermore, a large amount of dangling dust will continue to adhere to the outer packaging, making it inefficient and ineffective. Some even use rags or towels for wiping, but this method is likely to cause lint from the towel to adhere to the outer packaging, resulting in less than optimal results. Utility Model Content

[0003] (1) Technical problems to be solved

[0004] The present application provides a simple air shower dust removal device to solve the problems of large amounts of floating dust and dust on the outer packaging of various material bags.

[0005] (2) Technical solution

[0006] The present application provides a simple air shower dust removal device, comprising a box body, the box body being provided with an opening, and compressed air blowing ports being provided on each surface inside the box body; the compressed air blowing ports being connected to an air compressor and being used to perform a blowing operation into the inside of the box body from different angles; items to be dusted enter the inside of the box body from the opening and are dusted by air showering through the compressed air blowing ports.

[0007] Furthermore, the box body is square, and the opening is provided on one of the side surfaces of the box body.

[0008] Furthermore, the compressed air blowing port is an embedded spherical structure, and the direction of the air outlet can be freely rotated.

[0009] Furthermore, a sticky mat is laid on the bottom surface of the box body, and the sticky mat is used to prevent dust from floating on the bottom surface.

[0010] Furthermore, the power of the air compressor is 150 cubic meters per minute.

[0011] Furthermore, the box body is made of S304 stainless steel plate with a thickness of 2 mm.

[0012] Furthermore, it also includes an air suction port, which is arranged on the top of the box body; the air suction port is connected to the ventilator and is used to discharge the dust blown down from the inside of the box body.

[0013] Furthermore, the air suction port is made of S304 stainless steel plate with a thickness of 2 mm.

[0014] Furthermore, the ventilator is a centrifugal fan with a power of 2500W.

[0015] (3) Beneficial effects

[0016] The above technical solution of this application has the following advantages:

[0017] The simple air shower dust removal device provided in the present application is configured with compressed air blowing ports on each surface inside the box body. The items to be dusted enter the box body from the box body opening and are dusted from different angles by air showering through the compressed air blowing ports, thereby achieving both low equipment cost and good dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0019] Figure 1 This is a schematic diagram of the simple air shower dust removal device provided in this application.

[0020] Figure numerals: 1, box body; 2, opening; 3, compressed air blowing port; 4, air suction port. DETAILED DESCRIPTION

[0021] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting this application. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0024] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in conjunction with the embodiment is included in one or more embodiments of the present application. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in yet other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more but not all embodiments," unless otherwise specifically emphasized.

[0025] The existing method is for employees to use compressed air pipes for blowing, which is inefficient and ineffective. The dust blown up will fall back on the outer packaging of the material bags. The equipment cost of purchasing high-end automated cleaning equipment and devices to complete this operation is too high. This solution is a huge waste of manpower and material resources and is not conducive to the company's production planning.

[0026] In response to the above problems, the present application provides a simple air shower dust removal device that meets both low equipment cost and good dust removal effect.

[0027] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0028] like Figure 1As shown, an embodiment of the present application provides a simple air shower dust removal device, comprising a box body 1, the box body 1 being provided with an opening 2, and each surface inside the box body 1 being provided with a compressed air blowing port 3; the compressed air blowing port 3 is connected to an air compressor and is used to perform a blowing operation into the inside of the box body 1 from different angles; the items to be dusted enter the inside of the box body 1 from the opening 2 and are dusted by air showering through the compressed air blowing port 3.

[0029] In some embodiments, the box body 1 is square, and the opening 2 is provided on one side surface of the box body 1 .

[0030] In some embodiments, the compressed air blowing port 3 is an embedded spherical structure, and the direction of the air outlet can be freely rotated.

[0031] In some embodiments, a sticky mat is laid on the bottom surface of the box 1 to prevent dust from floating up from the bottom surface.

[0032] In some embodiments, the air compressor has a capacity of 150 cubic meters per minute.

[0033] In some embodiments, the box body 1 is made of S304 stainless steel plate with a thickness of 2 mm.

[0034] In some embodiments, an air suction port 4 is further included, and the air suction port 4 is arranged on the top of the box body 1; the air suction port 4 is connected to the ventilator to discharge the dust blown down from the inside of the box body 1.

[0035] In some embodiments, the air suction port 4 is made of S304 stainless steel plate with a thickness of 2 mm.

[0036] In some embodiments, the ventilator is a centrifugal fan with a power of 2500W.

[0037] The simple air shower dust removal device is similar to a small clean air shower room. It does not have an automatic door for the clean air shower. The opening can be designed with long-bristled brushes arranged up and down for blocking and sweeping dust. It can also be blocked by sliding doors on both sides. This closing method does not require mandatory requirements, and the design effect can still be achieved even if it is not closed.

[0038] During operation, a forklift forks the bag into the interior space. The forklift does not need to lower the bag; it simply holds the bag in place while the compressed air purge is completed. The time can be set from 10 to 30 seconds depending on the actual work, saving both time and labor. The air purged by the simple air shower deashing device does not contain harmful substances, eliminating the need for exhaust gas treatment.

[0039] The simple air shower dust removal device appears as a square box with one side partially open. Compressed air vents are located on all sides of the box, providing airflow from various angles into the device. These vents are embedded spherical structures and can be rotated freely. The number of vents can be increased or decreased based on actual needs, and placement can be designed to meet specific requirements, with either regular or irregular placement possible.

[0040] The air compressor used for blowing air adopts the existing air compressor in the factory, with a power of up to 150 cubic meters per minute. The model and power of the air compressor can be adjusted according to actual needs and are not limited to the requirements of this application. It is only necessary to ensure that the compressed air blowing effect can meet the use requirements.

[0041] A sticky mat is placed on the bottom of the box to prevent dust from floating on the ground and ensure cleanliness. The box frame is made of S304 stainless steel plate with a thickness of approximately 2mm. The material and size can be adjusted according to actual needs and are not limited to the requirements of this application. It only needs to ensure that the support force is sufficient and the internal space meets the usage requirements.

[0042] The top of the box is covered by an air intake, which blows away airborne dust and exhausts it to the outside. The air intake is also made of S304 stainless steel plate with a thickness of approximately 2mm. The material and size can be adjusted according to actual needs and are not limited to the requirements of this application. It only needs to ensure that the support force meets the usage requirements.

[0043] The air intake leads directly to the outside through a ventilator. The ventilator used is a 2500w centrifugal fan. The fan can be of different powers and specifications according to actual needs, and is not limited to the requirements of this application.

[0044] The simple air shower dust removal device provided in the embodiments of the present application is a device that blows away dust and other attachments on the surface of materials and their outer packaging, which can more quickly remove dust from the outer packaging of the material bag, thereby improving efficiency. The shower time and mode can be preset in advance, eliminating the need for unnecessary manual operation of the device, saving labor costs. A sufficiently powerful exhaust fan discharges the swept dust outdoors to prevent secondary contamination of the material bag, greatly improving the dust cleaning effect.

[0045] Compared with various automatic packaging cleaning devices on the market, this solution has lower manufacturing and installation costs, eliminating the cost of equipment use. It is less difficult to apply, the application environment requirements are not high, and the actual application range is wider, not limited to the dust removal and cleaning of the outer packaging of the material bag. This application is an integrated dust removal and cleaning device with simple manufacturing and installation methods, low energy consumption costs, and labor costs. The fan discharges dust while the compressed air blows away the dust, which effectively solves the problem of dust repeatedly adhering to the outer packaging of the material bag and is difficult to clean.

[0046] Those skilled in the art will clearly understand that, for the convenience and brevity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In actual applications, the above-mentioned functions can be distributed and completed by different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiments can be integrated into one processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. In addition, the specific names of the functional units and modules are only for the purpose of distinguishing each other and are not used to limit the scope of protection of this application.

[0047] It should be noted that the various embodiments in this specification are described in a progressive manner. Reference can be made to the same or similar parts between the various embodiments. Each embodiment focuses on the differences from other embodiments. This application is not limited to the specific structures described above and shown in the figures. Furthermore, for the sake of brevity, detailed descriptions of known methods and technologies are omitted here.

[0048] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present application, and should all be included in the scope of protection of the present application.

Claims

1. A simple air shower dust removal device, characterized in that: It includes a box body, which is provided with an opening, and each surface inside the box body is provided with a compressed air blowing port; the compressed air blowing port is connected to an air compressor and is used to perform a blowing operation into the inside of the box body from different angles; the items to be dedusted enter the inside of the box body from the opening and are dedusted by air showering through the compressed air blowing port.

2. The simple air shower dust removal device according to claim 1, characterized in that: The box body is square, and the opening is arranged on one side surface of the box body.

3. The simple air shower dust removal device according to claim 1, characterized in that: The compressed air blowing port is an embedded spherical structure, and the direction of the air port can be rotated freely.

4. The simple air shower dust removal device according to claim 1, characterized in that: A sticky mat is provided on the bottom surface of the box body to prevent dust from floating on the bottom surface.

5. The simple air shower dust removal device according to claim 1, characterized in that: The air compressor has a capacity of 150 cubic meters per minute.

6. The simple air shower dust removal device according to claim 1, characterized in that: The box body is made of S304 stainless steel plate with a thickness of 2 mm.

7. The simple air shower dust removal device according to claim 1, characterized in that: It also includes an air suction port, which is arranged on the top of the box body; the air suction port is connected to the ventilator and is used to discharge the dust blown down from the inside of the box body.

8. The simple air shower dust removal device according to claim 7, characterized in that: The air suction port is made of S304 stainless steel plate with a thickness of 2 mm.

9. The simple air shower dust removal device according to claim 7, characterized in that: The ventilator is a centrifugal fan with a power of 2500W.