Steel strand shaping device
Through the design of the steel strand shaper, servo motors and electric push rods are used to automatically convey and bend steel strands, solving the time-consuming and labor-intensive problem of manual shaping, achieving efficient and stable shaping effects, and ensuring shape stability through cooling.
Patent Information
- Application Number
- CN202422612987.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-29
AI Technical Summary
In the prior art, shaping of steel strands requires manual bending and the use of external tools, which consumes a lot of manpower and takes a long time.
A steel strand shaper is used, which uses a servo motor to drive the rotating shaft to drive the conveying wheel to convey the steel strand, and uses an electric push rod and a clamping plate to clamp the steel strand. The electric push rod and roller are combined to achieve automatic bending, and the fan and wind hood are used for cooling to ensure shape stability.
It improves the efficiency of steel strand shaping, reduces manual labor, shortens operation time, and ensures the stability and strength of the steel strand shape through cooling.
Smart Images

Figure CN223300800U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel strands, in particular to a steel strand shaper. Background Art
[0002] Steel strand is a steel product composed of multiple steel wires twisted together. The carbon steel surface can be added with galvanized layer, zinc-aluminum alloy layer, aluminum clad layer, copper plating layer, epoxy resin coating, etc. as needed. Steel strand is usually used for load-bearing cable wire, reinforcement core, etc. It can also be used as ground wire for overhead power transmission, barrier cables on both sides of the road, or structural cables in building structures.
[0003] During the construction of power transmission and distribution lines, the steel strands need to be shaped before they can be installed on the wire clamps. When the existing technology is used, most of the time, the steel strands need to be bent manually and knocked with the help of external tools to change their shape. This approach consumes a lot of manpower and the operation time is also long. Therefore, we propose a steel strand shaper to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that most of the existing technologies need to bend the steel strands manually and use external tools to knock them to change their shape. This approach consumes a lot of manpower and takes a long time to operate. A steel strand shaper is proposed.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a steel strand shaper, comprising an integral structure and auxiliary structures, wherein the auxiliary structures are located at the front and rear positions on both sides of the bottom of the integral structure;
[0006] The overall structure includes a bottom plate, a first bracket is fixedly connected to one side of the top of the bottom plate, a plurality of evenly distributed conveying wheels are rotatably connected to the inner surface of the first bracket, a servo motor is fixedly installed on the front outer surface of the first bracket near the bottom, the output end of the servo motor is fixedly connected to a rotating shaft, the other side of the top of the bottom plate is fixedly connected to a base, a second bracket is fixedly connected to one side of the top of the base, a first electric push rod is fixedly installed on the inner top of the second bracket, and the protruding end of the first electric push rod is fixedly connected to the first clamping plate.
[0007] Preferably, one end of the rotating shaft passes through the outer surface of the first bracket and is fixedly connected to the output end of the servo motor, and the other end of the rotating shaft is fixedly connected to the front outer surface of one of the conveying wheels.
[0008] Preferably, a second splint is fixedly connected to one side of the top of the base, and a force-bearing member is fixedly connected to one side of the top of the base.
[0009] Preferably, a second electric push rod is fixedly installed on the other side of the top of the base near the front side and near the rear side, and the protruding end of the second electric push rod is fixedly connected to a roller.
[0010] Preferably, a control panel is fixedly installed on one side of the front outer surface of the base, a third bracket is fixedly connected to the top of the base plate near the rear side, several evenly distributed fans are fixedly installed on the inner top of the third bracket, and a wind hood is fixedly connected to the inner top of the third bracket.
[0011] Preferably, support legs are fixedly connected to the front and rear positions of both sides of the bottom of the base plate, and an anti-slip pad is fixedly connected to the center of the bottom of the support legs.
[0012] Preferably, the auxiliary structure includes a circular hole, and an insertion rod is slidably connected to the center of the inner surface wall of the circular hole.
[0013] Compared with the prior art, the advantages and positive effects of the present invention are:
[0014] 1. In the utility model, when in use, the rotating shaft can be rotated by the servo motor, which can drive one of the conveying wheels to rotate, and the user can put the steel strand between the multiple conveying wheels. When putting it in, the other three conveying wheels can be driven together by force. Through the cooperation of multiple people, the conveying function can be achieved, which speeds up the overall efficiency. After conveying to a certain position, the steel strand can be clamped by the mutual cooperation of the first electric push rod, the first clamping plate and the second clamping plate to avoid subsequent displacement during bending. After the overall operation, the overall efficiency can be increased, and the manual labor can also be reduced.
[0015] 2. In the utility model, after being fixed, the steel strand can be bent by the cooperation of one of the second electric push rods located on the front side, the force-bearing member and the roller. After being bent to a certain position, it is reset, and the remaining bending operation is completed by the cooperation of the other second electric push rod located on the rear side and the roller. The action of the second electric push rod can be controlled by the cooperation of the control panel to adapt to different bending requirements. The bent steel strand can be cooled by blowing air through the cooperation of the third bracket, the fan and the wind cover to ensure the stability and strength of its shape. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a steel strand shaper proposed in the utility model;
[0017] Figure 2 This utility model proposes a steel strand shaper Figure 1 Schematic diagram of the cross-sectional structure;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the fan cover and the fan;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the roller, the first clamping plate and the second clamping plate.
[0020] Legend: 1. Overall structure; 2. Auxiliary structure; 101. Bottom plate; 102. Base; 103. Control panel; 104. Support leg; 105. Anti-slip pad; 106. First bracket; 107. Conveyor wheel; 108. Rotating shaft; 109. Servo motor; 110. Third bracket; 111. Wind hood; 112. Fan; 113. Second electric push rod; 114. Roller; 115. Second bracket; 116. Force-bearing member; 117. Second splint; 118. First splint; 119. First electric push rod; 201. Circular hole; 202. Insert rod. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1, as Figure 1-Figure 4 As shown, a steel strand shaper includes an overall structure 1 and an auxiliary structure 2, wherein the auxiliary structure 2 is located at the front and rear positions on both sides of the bottom of the overall structure 1; the overall structure 1 includes a base plate 101, a first bracket 106 is fixedly connected to the top side of the base plate 101, and a plurality of evenly distributed conveying wheels 107 are rotatably connected to the inner surface of the first bracket 106, a servo motor 109 is fixedly installed on the front outer surface of the first bracket 106 near the bottom, and the output end of the servo motor 109 is fixedly connected to the rotating shaft 108, the other side of the top of the base plate 101 is fixedly connected to the base 102, and the top side of the base 102 is fixedly connected to the second bracket 115, and the inner top of the second bracket 115 is fixedly installed with a first electric push rod 119, and the protruding end of the first electric push rod 119 is fixedly connected to the first clamping plate 118.
[0024] The effect achieved by the entire embodiment 1 is as follows: Figure 1 and Figure 2As shown, when the rotating shaft 108 is rotated by the servo motor 109, it will also drive one of the conveying wheels 107 to rotate. Then, when the external steel strand enters the multiple conveying wheels 107, the conveying wheel 107 driven by the rotating shaft 108 serves as a power source to convey the steel strand to the other side. At this time, the other three conveying wheels 107 are in contact with the steel strand and can therefore rotate, thereby ensuring that the steel strand can be normally conveyed to the other side. Figure 1 and Figure 4 As shown, a compression spring is sleeved on the first electric push rod 119. In actual use, the main force of the first clamping plate 118 comes from the force of the first electric push rod 119, and the expansion force of the compression spring can play an auxiliary role, thereby improving the clamping effect.
[0025] Example 2, as Figure 1-Figure 4 As shown, one end of the rotating shaft 108 passes through the outer surface of the first bracket 106 and is fixedly connected to the output end of the servo motor 109, and the other end of the rotating shaft 108 is fixedly connected to the front outer surface of one of the conveying wheels 107. A second clamping plate 117 is fixedly connected to one side of the top of the base 102, and a force-bearing member 116 is fixedly connected to one side of the top of the base 102. A second electric push rod 113 is fixedly installed near the front and rear sides of the other side of the top of the base 102. The protruding end of the second electric push rod 113 is fixedly connected to the roller 114. A control panel 103 is fixedly installed on one side of the front outer surface, a third bracket 110 is fixedly connected to the top of the base plate 101 near the rear side, a number of evenly distributed fans 112 are fixedly installed on the inner top of the third bracket 110, a wind cover 111 is fixedly connected to the inner top of the third bracket 110, support legs 104 are fixedly connected to the front and rear positions on both sides of the bottom of the base plate 101, an anti-slip pad 105 is fixedly connected to the bottom center of the support leg 104, the auxiliary structure 2 includes a circular hole 201, and an insertion rod 202 is slidably connected to the center of the inner wall of the circular hole 201.
[0026] The effect achieved by the entire embodiment 2 is that, in the subsequent actual use process, the control panel 103 will be electrically connected to multiple components, so that the user can control the opening and closing of multiple components, which is convenient for use. Through the mutual cooperation of the third bracket 110, the fan 112 and the wind cover 111, the bent steel strands can be blown to cool down, and the stability of their shape can be ensured. Through the mutual cooperation of the support legs 104, the anti-slip pads 105, the circular holes 201 and the insertion rods 202, the overall stability during use can be improved.
[0027] Working principle: When in use, the user places the steel strand to be bent into the first bracket 106 and places it between multiple conveying wheels 107. At the same time, the servo motor 109 starts to run, so that the rotating shaft 108 can rotate, which can drive one of the conveying wheels 107 to rotate and convey the steel strand to the other side. During the conveying, the steel strand will contact the other three conveying wheels 107, and when in contact, it can drive the three conveying wheels 107 to rotate, ensuring that the steel strand can be conveyed to the other side normally, and will eventually be conveyed to between the first clamping plate 118 and the second clamping plate 117. After being conveyed to a certain position, a part of the steel strand protrudes from the outside and is between the force-bearing member 116 and one of the rollers 114. It can be moved by the first electric push rod 119, the first clamping plate 118 and the second clamping plate The cooperation of the plate 117 can clamp and fix the steel strand to avoid subsequent displacement during bending, and then the bending of the steel strand is completed through the cooperation of the second electric push rod 113 and the roller 114 located on the front side, as well as the cooperation of the force-bearing member 116. If the bending angle is too large, the second electric push rod 113 and the roller 114 located on the rear side can be used to take over the subsequent operations, and the second electric push rod 113 and the roller 114 located on the rear side will retract when not in use to avoid interference. After bending is completed, the first clamping plate 117 and the second clamping plate 118 no longer clamp the steel strand, so the user takes it out through the other side and puts it into the bottom of the third bracket 110, and then the fan 112 and the wind cover 111 cooperate to blow air to cool the bent steel strand to ensure the stability and strength of its shape.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A steel strand shaper, characterized in that: include: An overall structure (1) and an auxiliary structure (2), wherein the auxiliary structure (2) is located at the front and rear positions on both sides of the bottom of the overall structure (1); The overall structure (1) comprises a bottom plate (101), a first bracket (106) is fixedly connected to one side of the top of the bottom plate (101), a plurality of evenly distributed conveying wheels (107) are rotatably connected to the inner surface of the first bracket (106), a servo motor (109) is fixedly installed on the front outer surface of the first bracket (106) near the bottom, an output end of the servo motor (109) is fixedly connected to a rotating shaft (108), the other side of the top of the bottom plate (101) is fixedly connected to a base (102), a second bracket (115) is fixedly connected to one side of the top of the base (102), a first electric push rod (119) is fixedly installed on the inner top of the second bracket (115), and a first clamping plate (118) is fixedly connected to the protruding end of the first electric push rod (119).
2. A steel strand shaper according to claim 1, characterized in that: One end of the rotating shaft (108) passes through the outer surface of the first bracket (106) and is fixedly connected to the output end of the servo motor (109), and the other end of the rotating shaft (108) is fixedly connected to the front outer surface of one of the conveying wheels (107).
3. The steel strand shaper according to claim 1, characterized in that: A second clamping plate (117) is fixedly connected to one side of the top of the base (102), and a force-bearing member (116) is fixedly connected to one side of the top of the base (102).
4. The steel strand shaper according to claim 1, characterized in that: A second electric push rod (113) is fixedly installed on the other side of the top of the base (102) near the front side and near the rear side, and a roller (114) is fixedly connected to the extended end of the second electric push rod (113).
5. The steel strand shaper according to claim 1, characterized in that: A control panel (103) is fixedly mounted on one side of the front outer surface of the base (102); a third bracket (110) is fixedly connected to the top of the bottom plate (101) near the rear side; a plurality of evenly distributed fans (112) are fixedly mounted on the inner top of the third bracket (110); and a wind shield (111) is fixedly connected to the inner top of the third bracket (110).
6. The steel strand shaper according to claim 1, characterized in that: Support legs (104) are fixedly connected to the front and rear positions of both sides of the bottom of the bottom plate (101), and an anti-slip pad (105) is fixedly connected to the center of the bottom of the support leg (104).
7. The steel strand shaper according to claim 1, characterized in that: The auxiliary structure (2) comprises a circular hole (201), and an insertion rod (202) is slidably connected to the center of the inner surface wall of the circular hole (201).