Rotor shaft press

Abstract

The utility model relates to the technical field of speed reducer accessory assembling, and particularly discloses a rotor shaft pressing machine which comprises a machine table, and a clearance groove is formed in the middle of the machine table; the supporting plate is fixed with the machine table through four polished rods; the shaft pressing plate is arranged below the supporting plate, and the four polished rods penetrate through the shaft pressing plate; the lifting driving part is arranged on the supporting plate, and a driving shaft of the lifting driving part is connected with the shaft pressing plate through a weighing sensor; according to the shaft pressing machine, in the process of pressing the shaft core into the rotor body, pressure weighing can be conducted in real time, the movement value of the shaft core can be detected, compared with the prior art, the press-fitting quality of the shaft core and the rotor body is guaranteed, and high use value is achieved.

Description

Technical Field

[0001] The present application relates to the technical field of speed reducer parts assembly, and in particular to a rotor shaft press. Background Art

[0002] As we all know, a speed reducer is a device used to reduce speed and increase torque. It is an important component of the power system and a key device, playing a vital role in the entire power unit. In mechanical equipment, the speed reducer needs to cooperate with the rotor to achieve external power output. During the assembly process of the mechanical equipment, the rotor core and the rotor body must be installed using an axial press. However, the existing axial press has the following defects during use:

[0003] First, it is impossible to detect the pressure value applied by the press and the movement stroke of the shaft core, which results in unqualified press-fitting of the shaft core and the rotor body.

[0004] Second, due to the lack of safety protection, it is easy for the operator to cause harm due to misoperation.

[0005] In order to solve the above problems, the present application discloses a rotor shaft pressing machine. Utility Model Content

[0006] In order to overcome the deficiencies of the prior art, the present application discloses a rotor shaft pressing machine.

[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the present application is: a rotor shaft pressing machine, comprising: a machine platform, wherein a clearance groove is opened in the middle of the machine platform;

[0008] A support plate, the support plate being fixed to the machine platform via four polished rods;

[0009] A pressure plate, which is arranged below the support plate and allows the four polished rods to pass through;

[0010] A lifting drive member, wherein the lifting drive member is arranged on the support plate, and a driving shaft of the lifting drive member is connected to the shaft pressure plate through a weighing sensor;

[0011] The displacement sensor is fixed on the support plate and connected to the pressure plate.

[0012] Further preferably, a double start button is provided on the front side of the machine.

[0013] Further preferably, four shaft sleeves are provided inside the pressure plate, and the four polished rods are sequentially passed through the four shaft sleeves.

[0014] Further preferably, a mounting groove is provided on the support plate, and the displacement sensor is fixed in the mounting groove and connected to the pressure plate.

[0015] Further preferably, a ∩-shaped protective cover is installed on the outer side of the machine, and a safety grating is provided on the front side of the ∩-shaped protective cover.

[0016] Further preferably, a control box for overall control is provided on the right side of the ∩-shaped protective cover, and a touch screen is provided on the control box.

[0017] Further preferably, the lifting drive member adopts an oil cylinder with a stroke of 600 mm.

[0018] This application achieves the following beneficial effects:

[0019] 1. The shaft pressing machine of the present application can perform real-time pressure weighing and detect the movement value of the shaft core during the process of pressing the shaft core into the rotor body. Compared with the existing technology, it ensures the pressing quality of the shaft core and the rotor body and has higher use value.

[0020] 2. The axle press of the present application can improve the safety factor by setting a ∩-shaped protective cover in combination with a safety grating, and play a fool-proof role by setting a double start switch. In this way, the axle press can greatly reduce the risk of personal injury to the operator.

[0021] Other features and advantages of the present application will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present application. The purpose and other advantages of the present application can be realized and obtained through the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure of the present application and, together with the description, serve to explain the principles of the disclosure.

[0023] Figure 1 A schematic diagram of the overall structure disclosed in this application;

[0024] Figure 2 A schematic diagram of the side structure disclosed in this application;

[0025] In the figure: 10, machine platform; 11, air avoidance groove; 20, support plate; 21, mounting groove; 30, polished rod; 40, shaft pressure plate; 41, shaft sleeve; 50, lifting drive component; 60, weighing sensor; 70, displacement sensor; 80, ∩-shaped protective cover; 90, safety grating; 100, control box; 110, touch screen; 120, start switch. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0027] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present application.

[0028] Example

[0029] In order to solve the problems existing in the shaft press used for rotor assembly in the prior art, Figure 1 and Figure 2 As shown, the present application discloses a rotor shaft pressing machine, comprising: a machine platform 10, with an air avoidance groove 11 opened in the middle of the machine platform 10;

[0030] The support plate 20 is fixed to the machine platform 10 via four polished rods 30;

[0031] A pressure plate is provided below the support plate 20 and allows the four polished rods 30 to pass through;

[0032] The lifting drive member 50 is disposed on the support plate 20. Specifically, the lifting drive member 50 of the present application adopts a cylinder with a stroke of 600 mm, and the driving shaft of the lifting drive member 50 is connected to the shaft pressure plate 40 through a weighing sensor 60;

[0033] The displacement sensor 70 is fixed on the support plate 20 and connected to the pressure plate.

[0034] During the specific implementation process, the operator places the rotor body above the air avoidance groove 11 and pre-inserts the shaft core to be assembled from above, and then controls the lifting drive 50 to drive the pressure plate to descend until the shaft core is pressed into the rotor body. During this process, the weighing sensor 60 will detect the pressure applied to the shaft core by the pressure plate 40 in real time, and the displacement sensor 70 will also detect the displacement value of the pressure plate 40. After the shaft core and the rotor body are pressed together, if the values ​​detected by the weighing sensor 60 and the displacement sensor 70 are both preset values, then it proves that the shaft core is pressed into the rotor body qualified, otherwise, it is unqualified.

[0035] In this embodiment, a double start button 120 is provided on the front side of the machine 10, which can realize fool-proof control and avoid operator's misoperation.

[0036] In this embodiment, four shaft sleeves 41 are arranged inside the pressure plate of the present application, and four light rods 30 are arranged through the four shaft sleeves 41 in sequence. In this way, when the lifting drive 50 drives the pressure plate 40 to rise and fall, the four light rods 30 cooperate with the four shaft sleeves 41 to guide the pressure plate, thereby improving the lifting stability of the pressure plate 40.

[0037] In order to install the displacement sensor 70 , the present application provides a mounting groove 21 on the support plate 20 , and the displacement sensor 70 is fixed in the mounting groove 21 and connected to the pressure plate.

[0038] In this embodiment, the present application installs a ∩-shaped protective cover 80 on the outside of the machine 10, and a safety grating 90 is provided on the front side of the ∩-shaped protective cover 80. During actual operation, if the safety grating 90 detects that an object has been inserted, the entire machine will stop running, thereby avoiding harm to the operator's body and greatly improving the safety factor.

[0039] In addition to the above structure, the present application also provides a control box 100 for overall control on the right side of the ∩-shaped protective cover 80. A touch screen 110 is provided on the control box 100, and the operator can also use the touch screen 110 to detect the weighing sensor 60 and the displacement sensor 70 to obtain relevant numerical values ​​in real time, thereby detecting problems existing in the operation of the axle press.

[0040] It is specifically explained below that all electrical components involved in this application are known technologies and can be directly obtained on the market by those skilled in the art.

[0041] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0042] The above embodiments are intended only to illustrate the technical concepts and features of this application. Their purpose is to enable those skilled in the art to understand the content of this application and implement it accordingly. They are not intended to limit the scope of protection of this application. Any equivalent changes or modifications made in accordance with the spirit of this application shall be included in the scope of protection of this application.

Claims

1. A rotor shaft press, characterized in that: include: A machine platform (10), wherein a space-avoiding groove (11) is provided in the middle of the machine platform (10); A support plate (20), wherein the support plate (20) is fixed to the machine platform (10) via four polished rods (30); A pressure plate, which is arranged below the support plate (20) and allows the four polished rods (30) to pass through; A lifting drive member (50), wherein the lifting drive member (50) is arranged on the support plate (20), and a driving shaft of the lifting drive member (50) is connected to the shaft pressure plate (40) via a weighing sensor (60); A displacement sensor (70) is fixed on the support plate (20) and connected to the pressure plate.

2. A rotor shaft pressing machine according to claim 1, characterized in that: A double start button (120) is provided on the front side of the machine (10).

3. The rotor shaft pressing machine according to claim 1, characterized in that: Four shaft sleeves (41) are arranged inside the pressure plate, and four polished rods (30) pass through the four shaft sleeves (41) in sequence.

4. A rotor shaft pressing machine according to claim 1, characterized in that: The support plate (20) is provided with a mounting groove (21), and the displacement sensor (70) is fixed in the mounting groove (21) and connected to the pressure plate.

5. The rotor shaft pressing machine according to claim 1, characterized in that: A ∩-shaped protective cover (80) is installed on the outer side of the machine platform (10), and a safety grating (90) is provided on the front side of the ∩-shaped protective cover (80).

6. The rotor shaft pressing machine according to claim 1, characterized in that: A control box (100) for overall control is provided on the right side of the ∩-shaped protective cover (80), and a touch screen (110) is provided on the control box (100).

7. The rotor shaft pressing machine according to claim 1, characterized in that: The lifting drive member (50) adopts an oil cylinder with a stroke of 600 mm.

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