Clamp for super-finishing machine
Through the iris adjustment mechanism and limit design, the operational complexity and clamping instability problems of the super-finishing machine oilstone fixture are solved, the stable clamping and efficient adaptability of the oilstone are achieved, and the processing accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202422648057.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing super-finishing machine oilstone fixture is complicated to install and replace, the clamping is unstable, and it is difficult to adapt to oilstones of different sizes and shapes, which affects the processing accuracy and efficiency.
The iris adjustment mechanism is used to achieve clamping and unlocking through the cooperation of the ratchet ring and pawl of the adjusting disk and the locking disk. Combined with the limit column and redundant slot design, the oilstone installation and replacement process is simplified to ensure the stability and versatility of the clamping effect.
It simplifies the installation and replacement process of oilstones, improves processing accuracy and quality, enhances the versatility of fixtures and processing continuity, and reduces operation complexity and tool dependence.
Smart Images
Figure CN223301488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine tool equipment, in particular to a clamp for a super finishing machine. Background Art
[0002] In the field of ultra-precision grinding, oilstone is a key grinding tool. Its stability and clamping method directly affect the processing accuracy and efficiency. Traditional oilstone fixtures often use simple clamping methods, such as a single-piece clamping oilstone rack. This type of fixture has many inconveniences when installing and debugging the oilstone, and there are other problems that affect the processing.
[0003] First, existing oilstone fixtures often require other tools, such as screwdrivers, when installing and replacing oilstones. This design not only increases the complexity of the operation, but may also cause the oilstone position to shift during installation, thereby affecting the processing accuracy.
[0004] Secondly, the clamping mechanism design of the existing fixture is not reasonable, resulting in unstable clamping effect. During the processing, the oilstone may loosen or even fall off due to insufficient clamping force, which will not only damage the oilstone, but also cause damage to the superfinishing machine. At the same time, excessive clamping force may also cause uneven wear on the oilstone surface, affecting the processing quality and even causing the oilstone to break.
[0005] Furthermore, existing fixtures are difficult to meet the clamping requirements of oilstones of different sizes and shapes. In actual operation, operators may need to frequently replace fixtures or adjust the clamping position of the fixture, which not only increases the operation time, but may also affect the continuity and stability of the processing.
[0006] Based on this, the applicant proposed a fixture for a superfinishing machine to solve the above technical problems. Utility Model Content
[0007] The utility model aims at the deficiencies in the prior art and provides a clamp for a super finishing machine.
[0008] The utility model solves the problem through the following technical solutions:
[0009] A clamp for a superfinishing machine comprises a clamp base connected to a swinging mechanism of the superfinishing machine, a mounting seat being provided on the clamp base, an iris adjustment mechanism being provided on the mounting seat, the iris adjustment mechanism comprising an adjusting disk, the opening size of the iris adjustment mechanism being adjusted by the adjusting disk, a locking disk being movably provided on the mounting seat, a ratchet ring being provided on the adjusting disk, and at least one pawl being correspondingly provided on the locking disk, the adjusting disk being rotated to clamp the iris adjustment mechanism to the oilstone, and the pawl being cooperated with the ratchet ring to limit the reversal of the adjusting disk, thereby fixing the oilstone, and the pawl being disengaged from the ratchet ring after the locking disk is pulled away from the adjusting disk, thereby releasing the limit of the adjusting disk.
[0010] Preferably, at least one mounting groove is provided on the lock disk, a fixed shaft is provided in the mounting groove, the pawl is rotatably connected to the fixed shaft, a spring is further provided between the pawl and the mounting groove, and in an initial state, the pawl extends out of the mounting groove.
[0011] Preferably, a plurality of limiting columns are provided on the mounting seat, and a limiting hole is correspondingly provided on the locking disk. The limiting column is connected to the limiting hole, and a limiting convex ring is provided on the end of the limiting column. At least two limiting grooves are provided in the limiting hole along the axial direction, and the limiting convex ring is adapted to the limiting groove. A connecting groove is provided between the limiting grooves, and the maximum diameter of the connecting groove is smaller than the maximum diameter of the limiting groove.
[0012] Preferably, a redundant groove is further provided in the limiting hole, and the redundant groove is connected to the limiting groove located at the bottom.
[0013] Preferably, the locking disk is arranged on the upper side of the adjusting disk, and a plurality of arc-shaped holes are provided on the adjusting disk, and the limiting column passes through the arc-shaped holes and is connected to the locking disk.
[0014] Preferably, the iris adjustment mechanism further comprises an adjustment block slidably arranged on the mounting seat, the adjustment blocks are evenly arranged along the circumference around the axis of the mounting seat, and the adjustment blocks are slidably connected to the adjustment disk.
[0015] Preferably, the adjustment block includes a clamping block, a slider A is provided on the lower side of the clamping block, a plurality of slide grooves A are evenly provided along the circumference around the axis of the mounting seat, the slider A is cooperated and connected with the corresponding slide grooves A, a slider B is provided on the upper side of the clamping block, a plurality of slide grooves B are evenly provided along the circumference around the axis of the adjusting disk on the lower side, the slider B is cooperated and connected with the corresponding slide grooves B.
[0016] Preferably, the tip of the clamping block abuts against the side surface of the adjacent clamping block.
[0017] Preferably, the side surfaces of the clamping block are also provided with anti-slip grooves.
[0018] Preferably, a plurality of anti-slip protrusions are provided on the outer side of the adjusting disk.
[0019] Preferably, the clamp base further comprises a clamp handle fixedly connected to the outer side surface of the mounting seat, and the clamp handle is connected to a connecting handle via a connecting block.
[0020] Preferably, the axis of the clamping handle does not coincide with the axis of the connecting handle.
[0021] The beneficial effects of the present invention are:
[0022] 1. This utility model abandons the traditional single-clip clamping design and instead adopts a more advanced iris adjustment mechanism. Clamping is achieved through the cooperation of a ratchet ring and pawl between the adjustment disk and the locking disk, and unlocking is achieved through the cooperation of the locking disk and the limit post. This design greatly simplifies the installation and replacement of the oilstone, eliminating the need for other tools such as screwdrivers. This reduces operational complexity and reduces the problem of oilstone misalignment caused by improper tool use, thereby improving processing accuracy.
[0023] 2. The clamping mechanism of this utility model is more rationally designed, ensuring a stable clamping effect. Through the precise mechanism design, the clamp can provide moderate clamping force, which neither causes the oilstone to loosen or fall off due to insufficient clamping force, nor causes uneven wear or breakage of the oilstone surface due to excessive clamping force. This stable clamping effect not only protects the oilstone and the superfinishing machine, but also significantly improves the processing quality.
[0024] 3. This utility model has higher versatility and flexibility. Its iris adjustment mechanism can easily adapt to oilstones of different sizes and shapes, eliminating the need for frequent fixture replacement or adjustment of clamping positions. This feature not only reduces operation time, but also improves processing continuity and stability, bringing higher efficiency to super-finishing processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be discussed below. Obviously, the technical solutions described in conjunction with the drawings are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments and their drawings can be obtained based on the embodiments shown in these drawings without paying any creative work.
[0026] Figure 1 It is a three-dimensional structural diagram of the utility model.
[0027] Figure 2 It is an exploded view of the three-dimensional structure of the utility model.
[0028] Figure 3 It is an exploded view of the three-dimensional structure of the utility model.
[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamp base of the utility model.
[0030] Figure 5 This is a front view of the fixture base of the present utility model.
[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the adjustment block of the utility model.
[0032] Figure 7 It is a schematic diagram of the three-dimensional structure of the adjustment disk of the utility model.
[0033] Figure 8 It is a schematic diagram of the three-dimensional structure of the adjustment disk of the utility model.
[0034] Figure 9 It is a schematic diagram of the three-dimensional structure of the lock disk of the utility model.
[0035] Figure 10 yes Figure 9 A local enlarged schematic diagram of point A.
[0036] Figure 11 It is a sectional view of the three-dimensional structure of the lock disk of the present utility model.
[0037] Figure 12 yes Figure 11 A partial enlarged schematic diagram of point B.
[0038] Figure 13 yes Figure 11 A partial enlarged schematic diagram of point C.
[0039] Figure 14 It is a partially enlarged schematic diagram of the limiting column of the utility model.
[0040] In the figure: 1. Clamp base, 11. Mounting seat, 111. Slide A, 112. Limiting column, 113. Limiting convex ring, 12. Clamping handle, 13. Connecting block, 14. Connecting handle, 2. Adjusting block, 21. Clamping block, 22. Slider B, 23. Slider A, 3. Adjusting disk, 31. Ratchet ring, 32. Arc hole, 33. Anti-slip protrusion, 34. Slide B, 4. Locking disk, 41. Limiting hole, 411. Limiting slot, 412. Connecting slot, 413. Redundant slot, 42. Mounting slot, 43. Fixed shaft, 44. Pawl, 45. Spring. DETAILED DESCRIPTION
[0041] The following will clearly and completely describe the technical solutions of various embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments described in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1:
[0042] like Figures 1 to 14 As shown, the utility model is a clamp for a super-finishing machine, comprising a clamp base 1 connected to the swing mechanism of the super-finishing machine, the clamp base 1 is provided with a mounting seat 11, and the mounting seat 11 is provided with an iris adjustment mechanism, the iris adjustment mechanism includes an adjusting disk 3, and the opening size of the iris adjustment mechanism is adjusted by the adjusting disk 3, and a locking disk 4 is movably provided on the mounting seat 11, and a ratchet ring 31 is provided on the adjusting disk 3, and at least one pawl 44 is correspondingly provided on the locking disk 4. Rotating the adjusting disk 3 causes the iris adjustment mechanism to clamp the oilstone, and at the same time, the pawl 44 cooperates with the ratchet ring 31 to limit the reversal of the adjusting disk 3, thereby fixing the oilstone, and pulling the lock disk 4 in a direction away from the adjusting disk 3 causes the pawl 44 to disengage from the ratchet ring 31, thereby releasing the limit of the adjusting disk 3, and a through hole is coaxially provided on the mounting seat 11, the adjusting disk 3 and the lock disk 4 for installing the oilstone.
[0043] At least one mounting groove 42 is provided on the lock disk 4, a fixed shaft 43 is provided in the mounting groove 42, the fixed shaft 43 is rotatably connected to the pawl 44, and a spring 45 is provided between the pawl 44 and the mounting groove 42. In the initial state, the pawl 44 extends out of the mounting groove 42.
[0044] When in use, put the oilstone into the through hole to the appropriate position, rotate the adjusting disk 3, and drive the iris adjustment mechanism to close and clamp the oilstone. Since the upper side of the adjusting disk 3 and the locking disk 4 cooperate through the ratchet ring 31 and the pawl 44, real-time locking is achieved to prevent the adjusting disk 3 from reversing and causing the oilstone to loosen. Rotate the adjusting disk 3 until it cannot rotate, and the iris adjustment mechanism can clamp the oilstone.
[0045] In order to ensure the locking force, a plurality of ratchets 44 can be provided on the lock disk 4 and evenly distributed around the circumference.
[0046] The clamping mechanism of the utility model is more reasonably designed, ensuring the stability of the clamping effect. Through the precise mechanism design, the clamp can provide moderate clamping force, which will neither cause the oilstone to loosen or fall off due to insufficient clamping force, nor cause uneven wear or breakage of the oilstone surface due to excessive clamping force. This stable clamping effect not only protects the oilstone and the super-finishing machine, but also significantly improves the processing quality.
[0047] A plurality of limiting columns 112 are provided on the mounting seat 11, and a limiting hole 41 is correspondingly provided on the locking disk 4. The limiting columns 112 are connected to the limiting holes 41. The locking disk 4 is arranged on the upper side of the adjusting disk 3, and the adjusting disk 3 is provided with a plurality of arc holes 32. The limiting columns 112 pass through the arc holes 32 and are connected to the locking disk 4. A limiting convex ring 113 is provided at the end of the limiting column 112, and two limiting grooves 411 are provided in the limiting hole 41 along the axial direction. The limiting convex ring 113 is adapted to the limiting groove 411, and a connecting groove 412 is provided between the limiting grooves 411. The maximum diameter of the connecting groove 412 is smaller than the maximum diameter of the limiting groove 411.
[0048] In the locked state, the limiting protrusion 113 cooperates with the limiting groove 411 located above. At this time, the pawl 44 cooperates with the ratchet ring 31. When the oilstone needs to be replaced, the lock disk 4 is pulled upward. At this time, the limiting protrusion 113 disengages from the limiting groove 311 above, passes through the connecting groove 412 and enters the limiting groove 411 below. At this time, the pawl 44 disengages from the ratchet ring 31, releasing the reverse limit lock on the lock disk 4, and the oilstone can be removed by reversing the lock disk 4.
[0049] In order to allow the limiting convex ring 113 to pass through the connecting groove 412 smoothly, the diameter of the connecting groove 412 can be set to be slightly smaller than the maximum diameter of the limiting groove 411 to avoid the difference being too large, which makes it difficult for the limiting convex ring 113 to pass through. However, the difference cannot be too small to avoid the lock disk from easily detaching during the operation of the equipment, causing the oilstone to fall off. The specific parameters can be set by those skilled in the art according to actual needs and actual working conditions. At the same time, in this embodiment, the limiting convex ring 113 can also be set to a rubber with a certain elasticity as needed. It is fixedly connected to the limiting column 112. The rubber is squeezed and deformed and can also pass through the connecting groove 412 smoothly.
[0050] The utility model abandons the traditional single-clip clamping design and adopts a more advanced iris adjustment mechanism. At the same time, clamping is achieved through the cooperation of the ratchet ring and the pawl between the adjusting disk and the locking disk, and unlocking is achieved through the cooperation of the locking disk and the limit column. This design greatly simplifies the installation and replacement process of the oilstone, and no longer requires reliance on other tools such as screwdrivers, thereby reducing the complexity of the operation and the problem of oilstone position offset caused by improper use of tools, thereby improving the processing accuracy.
[0051] A redundant groove 413 is further provided in the limiting hole 41 , and the redundant groove 413 is connected to the limiting groove 411 located at the bottom.
[0052] The design of the redundant groove 413 ensures that when the limiting protrusion 113 enters the limiting groove 411 below, if the pawl 44 and the ratchet ring 31 are still not disengaged, the user can continue to pull up the lock disk 4 to make the limiting protrusion 113 enter the redundant groove 413, further moving the pawl 44 away from the ratchet ring 31, ensuring that the two are disengaged and releasing the lock of the adjustment disk 3. The size design of the redundant groove 413 can refer to the connecting groove 412, and can also be designed separately by those skilled in the art as needed.
[0053] The iris adjustment mechanism also includes an adjustment block 2 slidably arranged on the mounting seat 11, the adjustment block 2 is evenly arranged along the circumference around the axis of the mounting seat 11, the adjustment block 2 is slidably connected to the adjustment disk 3, the adjustment block 2 includes a clamping block 21, a slider A23 is provided on the lower side of the clamping block 21, a plurality of sliding grooves A111 are evenly provided on the mounting seat 11 along the circumference around its axis, the slider A23 is cooperated with the corresponding sliding grooves A111, a slider B22 is provided on the upper side of the clamping block 21, a plurality of sliding grooves B34 are evenly provided on the lower side of the adjustment disk 3 around its axis along the circumference, the slider B22 is cooperated with the corresponding sliding grooves B34, the tip of the clamping block 21 abuts against the side of the adjacent clamping block 21, the side of the clamping block 21 is also provided with anti-slip grooves, and a plurality of anti-slip protrusions 33 are provided on the outer side of the adjustment disk 3.
[0054] The iris adjustment mechanism can easily adapt to oilstones of different sizes and shapes without the need for frequent fixture changes or adjustments to the clamping position. This feature not only reduces operation time, but also improves the continuity and stability of processing, bringing higher efficiency to super-finishing processing.
[0055] The clamp base 1 also includes a clamp handle 12 fixedly connected to the outer side of the mounting base 11. The clamp handle 12 is connected to a connecting handle 14 through a connecting block 13. The axis of the clamp handle 12 does not coincide with the axis of the connecting handle 14, ensuring that the clamp can swing.
[0056] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations within the meaning and scope of equivalents of the claims be encompassed within the present invention. Any reference numerals in the claims should not be construed as limiting the claim to which they relate.
[0057] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A fixture for a superfinishing machine, characterized in that: The invention comprises a clamp base (1) connected to the swing mechanism of the superfinishing machine, wherein the clamp base (1) is provided with a mounting seat (11), and the mounting seat (11) is provided with an iris adjustment mechanism, and the iris adjustment mechanism comprises an adjustment disk (3), and the opening size of the iris adjustment mechanism is adjusted by the adjustment disk (3); the mounting seat (11) is also movably provided with a lock disk (4), and the adjustment disk (3) is provided with a ratchet ring (31), and the lock disk (4) is correspondingly provided with at least one ratchet (44); the adjustment disk (3) is rotated to clamp the iris adjustment mechanism to the oil stone, and the ratchet (44) is connected with the ratchet ring (31) to limit the reversal of the adjustment disk (3), thereby fixing the oil stone; after the lock disk (4) is pulled in a direction away from the adjustment disk (3), the ratchet (44) is disengaged from the ratchet ring (31), thereby releasing the limit of the adjustment disk (3).
2. The fixture for a superfinishing machine according to claim 1, characterized in that: At least one mounting groove (42) is provided on the lock disk (4), a fixed shaft (43) is provided in the mounting groove (42), the fixed shaft (43) is rotatably connected to the pawl (44), a spring (45) is further provided between the pawl (44) and the mounting groove (42), and in an initial state, the pawl (44) extends out of the mounting groove (42).
3. The fixture for a superfinishing machine according to claim 1, characterized in that: A plurality of limiting columns (112) are provided on the mounting seat (11), and a limiting hole (41) is correspondingly provided on the locking disk (4), the limiting column (112) is connected to the limiting hole (41), a limiting convex ring (113) is provided at the end of the limiting column (112), at least two limiting grooves (411) are provided in the limiting hole (41) along the axial direction, the limiting convex ring (113) is adapted to the limiting groove (411), a connecting groove (412) is provided between the limiting grooves (411), and the maximum diameter of the connecting groove (412) is smaller than the maximum diameter of the limiting groove (411).
4. A fixture for a superfinishing machine according to claim 3, characterized in that: A redundant groove (413) is further provided in the limiting hole (41), and the redundant groove (413) is connected to the limiting groove (411) located at the bottom.
5. The fixture for a superfinishing machine according to claim 3, characterized in that: The locking disk (4) is arranged on the upper side of the adjusting disk (3), and a plurality of arc-shaped holes (32) are provided on the adjusting disk (3). The limiting column (112) passes through the arc-shaped holes (32) and is connected to the locking disk (4).
6. The fixture for a superfinishing machine according to claim 1, characterized in that: The iris adjustment mechanism further comprises an adjustment block (2) slidably arranged on the mounting seat (11), the adjustment block (2) being evenly arranged along the circumference around the axis of the mounting seat (11), and the adjustment block (2) being slidably connected to the adjustment disk (3).
7. A fixture for a superfinishing machine according to claim 6, characterized in that: The adjusting block (2) includes a clamping block (21), a slider A (23) is provided on the lower side of the clamping block (21), a plurality of slide grooves A (111) are evenly provided on the mounting seat (11) along the circumference around the axis thereof, the slider A (23) is matched and connected with the corresponding slide grooves A (111), a slider B (22) is provided on the upper side of the clamping block (21), a plurality of slide grooves B (34) are evenly provided on the lower side of the adjusting disk (3) along the circumference around the axis thereof, the slider B (22) is matched and connected with the corresponding slide grooves B (34).
8. The fixture for a superfinishing machine according to claim 7, characterized in that: The tip of the clamping block (21) abuts against the side surface of the adjacent clamping block (21).
9. The fixture for a superfinishing machine according to claim 1, characterized in that: The clamp base (1) further comprises a clamp handle (12) fixedly connected to the outer side surface of the mounting seat (11), and the clamp handle (12) is connected to a connecting handle (14) via a connecting block (13).
10. The fixture for a superfinishing machine according to claim 9, characterized in that: The axis of the clamping handle (12) does not coincide with the axis of the connecting handle (14).