Turnover device for titanium alloy plate surface treatment
By designing a flipping device for the surface treatment of titanium alloy plates, automatic flipping is achieved, which solves the problems of inconvenience and low efficiency caused by manual flipping and improves the efficiency and safety of the sandblasting process.
Patent Information
- Application Number
- CN202421679154.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In the existing titanium alloy plate sandblasting process, the plate needs to be frequently turned over manually, which leads to inconvenience and low efficiency and increases the labor intensity of the operator.
A turning device for surface treatment of titanium alloy plates is designed, which includes a turning mechanism and a driving mechanism. The plates are automatically turned over by a cylinder pushing device and a motor drive, reducing manual operation.
It improves the efficiency of the sandblasting process, reduces the labor intensity of operators, ensures the stability and safety of plate flipping, complies with technical specifications, and reduces the surface roughness of the plate.
Smart Images

Figure CN223301505U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of surface treatment of titanium alloy plates, and particularly relates to a turning device for surface treatment of titanium alloy plates. Background Art
[0002] The surface treatment of titanium alloy materials is one of the key factors affecting their performance and service life. Sandblasting can remove surface defects such as oxide layer, sintered layer, pores, burrs, etc., reduce surface roughness, increase surface activity, and facilitate subsequent surface treatment processes such as painting and electroplating.
[0003] In the existing titanium alloy plate sandblasting process, the plates need to be turned over for processing, which requires frequent manual flipping of the plates. This causes inconvenience, low efficiency, high workload for operators, and even affects the surface roughness of the sandblasting process. Utility Model Content
[0004] The purpose of the utility model is to provide a turning device for surface treatment of titanium alloy plates. By setting an automatic turning device, it can assist operators in reducing a large amount of turning work, improve efficiency and reduce the labor intensity of operators.
[0005] To achieve the above-mentioned purpose, the present invention provides a turning device for surface treatment of titanium alloy plates, comprising a base, a first mounting seat and a second mounting seat fixedly arranged on the base, a driving mechanism arranged on the second mounting seat, a turning mechanism arranged on the first mounting seat, and a workbench arranged on the right side of the turning mechanism;
[0006] The flip mechanism includes a rotating plate, an arc-shaped support plate is fixedly provided on the upper and lower sides of the right end surface of the rotating plate, an arc-shaped side plate is fixedly provided on the front and rear sides of the right end surface of the rotating plate, and a mounting frame is fixedly provided on the inner sides of the two side plates, a fastening screw is provided through the upper end surface of the mounting frame, a pressing plate is fixedly provided under the fastening screw, and a mounting plate is horizontally provided on the right end surface of the rotating plate;
[0007] The driving mechanism is fixedly arranged on the left end surface of the rotating plate.
[0008] Furthermore, a first cylinder is fixedly provided on the left side of the mounting plate, and a first pushing block is fixedly provided on the right end of the first cylinder.
[0009] Furthermore, the upper end surface of the first mounting seat is semicircular, the inner diameter of the first mounting seat is the same as the outer diameter of the rotating plate, and the left side of the first mounting seat is protruded to form a single-sided groove.
[0010] Furthermore, a limit plate is fixedly provided on the outer end surface of the front side side plate, the center line of the limit plate and the center line of the rotating plate are located in the same horizontal plane, and the lower end surface of the limit plate and the upper end surface of the first mounting seat are located in the same horizontal plane.
[0011] Furthermore, the driving mechanism includes a motor provided on the second mounting seat, and a driving wheel is provided on the output shaft of the motor;
[0012] It also includes a driven shaft fixedly arranged on the left end surface of the rotating plate, the driven shaft is sleeved with a driven wheel, and the driven wheel is connected to the driving wheel through a synchronous belt.
[0013] Furthermore, the wheel diameter of the driven wheel is larger than the wheel diameter of the driving wheel.
[0014] Furthermore, a third mounting seat is fixedly provided on the base, a limiting ring is fixedly provided on the third mounting seat, and the limiting ring is rotatably connected to the driven shaft.
[0015] Furthermore, a second cylinder is fixedly provided on the workbench, and a second pushing block is fixedly provided on the left end of the second cylinder.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The utility model provides a flipping device for surface treatment of titanium alloy plates. Through the cylinder pushing device and the flipping device, it solves the problem that operators need to frequently flip the plates in the traditional process, and also avoids possible injuries to operators caused by holding the plates during the sandblasting process.
[0018] At the same time, the flip device and the workbench are set separately, which extends the service life of the device and makes the operation process more in line with technical specifications. The operator can also more easily grasp the angle and distance required for sandblasting on the workbench to reduce the surface roughness of the plate.
[0019] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of the utility model.
[0021] Figure 2 It is a schematic diagram of the structural flipping mechanism of the utility model.
[0022] Figure 3 It is a right side view of the structural flipping mechanism of the utility model.
[0023] Figure 4 It is a schematic diagram of the structural drive mechanism of the utility model.
[0024] Explanation of the accompanying drawings: 1. Base; 101. First mounting seat; 102. Second mounting seat; 103. Third mounting seat; 2. Flipping mechanism; 201. Rotating plate; 202. Support plate; 203. Side plate; 204. Mounting frame; 205. Fastening screw; 206. Pressing plate; 207. Mounting plate; 208. First cylinder; 209. First pushing block; 210. Limiting plate; 3. Driving mechanism; 301. Motor; 302. Driving wheel; 303. Driven shaft; 304. Driven wheel; 305. Synchronous belt; 4. Workbench; 401. Second cylinder; 402. Second pushing block; 5. Limiting ring. DETAILED DESCRIPTION
[0025] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose, the specific implementation methods, structural features and effects of the present invention are described in detail below with reference to the accompanying drawings and embodiments.
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "aligned", "overlap", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include one or more of such features; and in the description of this utility model, unless otherwise specified, "plurality" means two or more.
[0029] Example 1
[0030] This embodiment provides Figures 1 to 4The turning device shown is for surface treatment of titanium alloy plates, comprising a base 1, on which a first mounting seat 101 and a second mounting seat 102 are fixedly mounted, a driving mechanism 3 is mounted on the second mounting seat 102, a turning mechanism 2 is mounted on the first mounting seat 101, a workbench 4 is mounted on the right side of the turning mechanism 2, the turning mechanism 2 is disposed on the left side of the workbench 4, and the driving mechanism 3 is disposed on the left side of the turning mechanism 2;
[0031] The flip mechanism 2 includes a rotating plate 201. Arc-shaped support plates 202 are fixedly provided on the upper and lower sides of the right end surface of the rotating plate 201. Arc-shaped side plates 203 are fixedly provided on the front and rear sides of the right end surface of the rotating plate 201. A mounting frame 204 is fixedly provided on the inner sides of the two side plates 203. A fastening screw 205 is provided through the upper end surface of the mounting frame 204. A pressing plate 206 is fixedly provided below the fastening screw 205. A mounting plate 207 is also horizontally provided on the right end surface of the rotating plate 201.
[0032] The driving mechanism 3 is fixedly arranged on the left end surface of the rotating plate 201 .
[0033] Among them, the support plate 202 has a longer arc surface, which is used to increase the supporting force of the entire flipping mechanism 2 and just leave space for the operator to perform subsequent clamping operations. A pressing clamping mechanism is added to the mounting frame 204 to make the plate more stable during the flipping process, avoiding the plate from being bumped during flipping. The mounting plate 207 is set at a position below the horizontal center line of the rotating plate 201 to ensure that the plate always remains in the horizontal center position of the flipping mechanism 2, which is convenient for the plate to be placed in or pushed out of the flipping mechanism 2. The driving mechanism 3 drives the entire flipping mechanism 2 to flip by driving the rotating plate 201.
[0034] Further, such as Figure 2 As shown, a first cylinder 208 is fixedly provided on the left side of the mounting plate 207, and a first pushing block 209 is fixedly provided on the right end of the first cylinder 208. The first cylinder 208 and the first pushing block 209 are used to push the plate out of the flipping mechanism 2 after the plate is flipped, thereby further reducing the workload of the operator.
[0035] Further, such as Figure 2 and Figure 4 As shown, the upper end surface of the first mounting seat 101 is semicircular, the inner diameter of the first mounting seat 101 is the same as the outer diameter of the rotating plate 201, and the left side of the first mounting seat 101 is protruded to form a single-sided groove.
[0036] This structural setting enables the first mounting seat 101 to support the entire flipping mechanism 2 by supporting the rotating plate 201 and the supporting plate 202. The left side of the first mounting seat 101 protrudes inward to wrap around a portion of the rotating plate 201, thereby offsetting the lateral force received by the flipping mechanism 2 when the plate is pushed.
[0037] Further, such as Figure 2 and Figure 3 As shown, a limiting plate 210 is fixedly provided on the outer end face of the front side panel 203, the center line of the limiting plate 210 and the center line of the rotating plate 201 are located in the same horizontal plane, and the lower end face of the limiting plate 210 and the upper end face of the first mounting seat 101 are located in the same horizontal plane, and the limiting plate 210 is set at the center horizontal line position of the flipping mechanism 2. When the flipping mechanism 2 flips 180°, the limiting plate 210 flips to the opposite side position and is still on the center horizontal line, thereby further limiting and ensuring that the flipping mechanism 2 moves 180°, so as to complete the complete flipping of the plate and keep it level when the plate is subsequently pushed out.
[0038] Further, such as Figure 4 As shown, the driving mechanism 3 includes a motor 301 disposed on the second mounting seat 102, and a driving wheel 302 is disposed on the output shaft of the motor 301;
[0039] The rotating plate 201 further includes a driven shaft 303 fixedly arranged on the left end surface thereof. A driven wheel 304 is sleeved on the driven shaft 303 . The driven wheel 304 is connected to the driving wheel 302 via a synchronous belt 305 .
[0040] Furthermore, the wheel diameter of the driven wheel 304 is larger than the wheel diameter of the driving wheel 302 .
[0041] The entire driving mechanism 3 is driven by the motor 301 to drive the driving wheel 302, and the driving wheel 302 drives the driven wheel 304 to move through the synchronous belt 305, thereby driving the driven shaft 303 to move, and finally realizing the flipping action of the flipping mechanism 2; wherein, the wheel diameter of the driven wheel 304 is relatively small, and this setting can form a reducer structure, so that the rotation speed of the flipping mechanism 2 is reduced through the mechanical structure while making the flipping action more stable. At the same time, compared with the motor 4 directly driving the flipping mechanism 2, this setting provides a larger output torque, while ensuring that the flipping mechanism 2 can move stably and at a uniform speed, reducing the load on the motor 4, thereby extending the service life of the motor 4.
[0042] Furthermore, a third mounting seat 103 is fixedly provided on the base 1, and a limiting ring 5 is fixedly provided on the third mounting seat 103. The limiting ring 5 is rotatably connected to the driven shaft 303. The setting of the limiting ring 5 enables the driven shaft 303 to move safely and stably in the limiting ring 5. While playing a limiting function, it also plays a certain auxiliary supporting role for the entire flipping mechanism 2.
[0043] Further, such as Figure 1 As shown, a second cylinder 401 is fixedly provided on the workbench 4 , and a second pushing block 402 is fixedly provided on the left end of the second cylinder 401 . The second cylinder 401 and the second pushing block 402 are used to push the plate into the turning mechanism 2 .
[0044] When in use, after the plate is placed in the working area of the workbench 4, the operator performs sandblasting. After the front sandblasting is completed, the second cylinder 401 is started, and the second cylinder 401 drives the second pushing block 402 to push the plate into the mounting frame 204 of the turning mechanism 2 until it hits the first pushing block 209, and then the fastening screw 205 is tightened. After the pressing plate 206 completely presses the plate, the motor 301 can be started; driven by the motor 301, the active wheel 302 drives the driven wheel 304 to move through the synchronous belt 305, thereby driving the movement of the driven shaft 303, and finally realizing the overall turning of the turning mechanism 2. When the limit plate 210 touches the first mounting seat 101 on the opposite side, the turning action is completed, and the first cylinder 208 is started at this time. The first cylinder 208 drives the first pushing block 209 to push the plate back onto the workbench 4, and the operator performs flip-over sandblasting to complete the entire sandblasting process.
[0045] The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For those skilled in the art of the present invention, without departing from the concept of the present invention, several simple deductions or substitutions can be made, which should be considered to fall within the scope of protection of the present invention.
Claims
1. A turning device for surface treatment of titanium alloy plates, comprising a base (1), characterized in that: A first mounting seat (101) and a second mounting seat (102) are fixedly provided on the base (1); a driving mechanism (3) is provided on the second mounting seat (102); a turning mechanism (2) is provided on the first mounting seat (101); and a workbench (4) is provided on the right side of the turning mechanism (2); The flip mechanism (2) comprises a rotating plate (201), an arc-shaped support plate (202) is fixedly provided on the upper and lower sides of the right end surface of the rotating plate (201), an arc-shaped side plate (203) is fixedly provided on the front and rear sides of the right end surface of the rotating plate (201), a mounting frame (204) is fixedly provided on the inner sides of the two side plates (203), a fastening screw (205) is provided through the upper end surface of the mounting frame (204), a pressing plate (206) is fixedly provided under the fastening screw (205), and a mounting plate (207) is horizontally provided on the right end surface of the rotating plate (201); The driving mechanism (3) is fixedly arranged on the left end surface of the rotating plate (201).
2. The turning device for surface treatment of titanium alloy plates according to claim 1, characterized in that: A first cylinder (208) is fixedly provided on the left side of the mounting plate (207), and a first pushing block (209) is fixedly provided on the right end of the first cylinder (208).
3. The turning device for surface treatment of titanium alloy plates according to claim 1, characterized in that: The upper end surface of the first mounting seat (101) is semicircular, the inner diameter of the first mounting seat (101) is the same as the outer diameter of the rotating plate (201), and the left side of the first mounting seat (101) is convex to form a single-sided groove.
4. The turning device for surface treatment of titanium alloy plates according to claim 1, characterized in that: A limiting plate (210) is fixedly provided on the outer end surface of the front side plate (203), wherein the center line of the limiting plate (210) and the center line of the rotating plate (201) are located in the same horizontal plane, and the lower end surface of the limiting plate (210) and the upper end surface of the first mounting seat (101) are located in the same horizontal plane.
5. The turning device for surface treatment of titanium alloy plates according to claim 1, characterized in that: The driving mechanism (3) comprises a motor (301) arranged on the second mounting seat (102), and a driving wheel (302) is arranged on the output shaft of the motor (301); It also includes a driven shaft (303) fixedly arranged on the left end surface of the rotating plate (201), a driven wheel (304) sleeved on the driven shaft (303), and the driven wheel (304) is connected to the driving wheel (302) via a synchronous belt (305).
6. The turning device for surface treatment of titanium alloy plates according to claim 5, characterized in that: The wheel diameter of the driven wheel (304) is larger than the wheel diameter of the driving wheel (302).
7. The turning device for surface treatment of titanium alloy plates according to claim 6, characterized in that: A third mounting seat (103) is also fixedly provided on the base (1), a limiting ring (5) is fixedly provided on the third mounting seat (103), and the limiting ring (5) is rotationally connected to the driven shaft (303).
8. The turning device for surface treatment of titanium alloy plates according to claim 1, characterized in that: A second cylinder (401) is fixedly provided on the workbench (4), and a second pushing block (402) is fixedly provided at the left end of the second cylinder (401).