LED lamp bead inserting tool
By introducing tooling frame, clamping plate and adjustment unit into LED lamp bead insert tooling, and using electric push rods and tightening components design, the problem of transfer heating in existing tooling is solved, achieving efficient and stable heating effect of lamp bead plates.
Patent Information
- Application Number
- CN202422561272.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing LED lamp bead insertion tooling function is single, and after clamping, it needs to be transferred to the heating equipment for cumbersome operation and easy to deviate from position, resulting in poor heating effect.
The tool frame, clamping plate and adjustment unit are used to limit the position, and heating equipment is installed on the tooling. The tightening components are used to ensure that the heating equipment is closely fitted with the lamp bead plate, and automatic heating is achieved through the cooperation of the electric push rod and the tightening components.
It realizes efficient heating without transferring the clamped lamp bead plate, which is easy to operate, ensures good heating effect and avoids position deviation.
Smart Images
Figure CN223301590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED processing, in particular to an LED lamp bead inserting tool. Background Art
[0002] LED lamp bead insertion tooling is a device specifically used to accurately and efficiently insert LED lamp beads into circuit boards or other substrates. The design of this tooling ensures the stability and consistency of the LED lamp beads during the insertion process.
[0003] The existing LED lamp bead insertion tooling is usually composed of a simple clamp with a single function. It only has the function of clamping the LED lamp bead board and then inserting the lamp beads. Currently, after the LED lamp bead board is clamped and limited, the tooling needs to be transferred to the heating equipment, which is cumbersome. At the same time, the tooling position is prone to offset or asymmetry on the heating equipment, resulting in poor heating effect of the lamp bead board. In view of the shortcomings of the existing technology, the utility model provides an LED lamp bead insertion tooling to solve the above problems. Utility Model Content
[0004] In response to the deficiencies in the prior art, the utility model provides an LED lamp bead insertion tooling, which adopts a tooling frame to support the entire tooling, and utilizes a clamping plate and an adjustment unit to facilitate the limiting of the LED lamp bead board. At the same time, a heating device is installed on the tooling, which has good functionality. After the LED lamp bead board is clamped and limited, there is no need to transfer it, and the operation is convenient. The design of the tightening component can make the heating device fit tightly with the bottom of the LED lamp bead board when it is clamped and limited, thereby ensuring a good heating effect.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an LED lamp bead insertion tool, comprising a tool frame, the tool frame is provided with a clamping plate and an adjustment unit, the adjustment unit is used to adjust the movement of the clamping plate;
[0006] The tooling frame is provided with a bearing plate, the bearing plate is fixedly connected to an electric push rod, and the output end of the electric push rod is provided with a heating device;
[0007] A clamping assembly is provided between the output end of the electric push rod and the heating device. The clamping assembly includes a lifting plate fixedly connected to the output end of the electric push rod and a sleeve fixedly connected to the lifting plate. A sliding rod is slidably connected inside the sleeve and the sliding rod is fixed to the heating device. A spring is fixedly connected between the sliding rod and the sleeve.
[0008] Preferably, the adjustment unit includes an adjustment seat arranged on the clamping plate, the adjustment seat is internally slidably connected to a slider, the slider is fixed to the clamping plate, the adjustment seat is internally rotatably connected to a double-threaded screw, and the double-threaded screw is threadedly connected to the slider.
[0009] Preferably, a handle is fixedly connected to the double-threaded screw.
[0010] Preferably, a lateral support rod is fixedly connected to the lifting plate, and the lateral support rod passes through the bearing plate and extends downward.
[0011] Preferably, a limiting frame is provided on the clamping plate.
[0012] Preferably, a sliding groove for limiting the position of the clamping plate is provided on the tooling frame.
[0013] The utility model discloses an LED lamp bead inserting tool, which has the following beneficial effects:
[0014] The LED lamp bead insertion tool adopts a tool frame to support the entire tool, and uses a clamping plate and an adjustment unit to facilitate the limitation of the LED lamp bead board. At the same time, a heating device is installed on the tool, which has good functionality. After the LED lamp bead board is clamped and limited, there is no need to transfer it, and the operation is convenient. The design of the tightening component can make the heating device fit tightly with the bottom of the LED lamp bead board when it is clamped and limited, so as to ensure a good heating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the adjustment of the heating device of the utility model;
[0018] Figure 3 This is a schematic structural diagram of the adjustment unit of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the tightening component of the present utility model.
[0020] In the figure: 1. Tooling frame; 2. Clamping plate; 21. Limiting frame; 3. Loading plate; 4. Electric push rod; 5. Heating device; 6. Adjustment unit; 61. Adjustment seat; 62. Slider; 63. Double-threaded screw; 64. Handle; 7. Clamping assembly; 71. Lifting plate; 711. Lateral support rod; 72. Sleeve; 73. Sliding rod; 74. Spring. DETAILED DESCRIPTION
[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0022] The embodiment of the present application provides an LED lamp bead insertion tool, which solves the problem that the existing LED lamp bead insertion tool is usually composed of a simple clamp with a single function. It only has the function of clamping the LED lamp bead board and then inserting the lamp beads. Currently, after the LED lamp bead board is clamped and limited, the tooling needs to be transferred to the heating equipment, which is cumbersome to operate. At the same time, the tooling position is easily offset or asymmetrical on the heating equipment, which leads to poor heating effect of the lamp bead board.
[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0024] The utility model discloses an LED lamp bead inserting tool, according to the attached Figure 1-4 As shown, it includes a tool frame 1, on which a clamping plate 2 and an adjustment unit 6 are provided. The adjustment unit 6 is used to adjust the movement of the clamping plate 2;
[0025] A carrying plate 3 is provided on the tooling frame 1, an electric push rod 4 is fixedly connected to the carrying plate 3, and a heating device 5 is provided at the output end of the electric push rod 4;
[0026] A clamping assembly 7 is provided between the output end of the electric push rod 4 and the heating device 5. The clamping assembly 7 includes a lifting plate 71 fixedly connected to the output end of the electric push rod 4 and a sleeve 72 fixedly connected to the lifting plate 71. The sleeve 72 is internally slidably connected to a slide rod 73, and the slide rod 73 is fixed to the heating device 5. A spring 74 is fixedly connected between the slide rod 73 and the sleeve 72.
[0027] When in use, the LED lamp bead insertion tool adopts the tool frame 1 to support the clamping plate 2, and the adjustment unit 6 controls the movement of the clamping plate 2 to facilitate the clamping and limiting of the LED lamp bead plate, thereby facilitating the LED lamp bead insertion and subsequent welding;
[0028] When the LED lamp bead board is limited, through the design of the carrying plate 3, the electric push rod 4 and the heating device 5, the electric push rod 4 can push the heating device 5 to move and fit with the bottom of the LED lamp bead board, so as to quickly heat the bottom of the LED lamp bead board, thereby melting the tin on the LED lamp bead inserting beads, and the LED lamp bead inserting beads automatically fall into place;
[0029] The design of a tightening component 7 is adopted between the electric push rod 4 and the heating device 5, so that when the heating device 5 is in contact with the bottom of the clamped and limited LED lamp bead board, the heating device 5 will drive the slide rod 73 to move along the inside of the sleeve 72 and squeeze the spring 74 after being squeezed. When the spring 74 is compressed, its reaction force will be applied to the slide rod 73 and the heating device 5, so that the heating device 5 is in close contact with the bottom of the LED lamp bead board, and the heating effect is good.
[0030] The adjustment unit 6 includes an adjustment seat 61 provided on the clamping plate 2, a slider 62 is slidably connected to the interior of the adjustment seat 61, the slider 62 is fixed to the clamping plate 2, and a double-threaded screw 63 is rotatably connected to the interior of the adjustment seat 61, and the double-threaded screw 63 is threadedly connected to the slider 62;
[0031] The adjustment unit 6 designed in this device has a compact structure and is easy to operate. When the adjustment unit 6 is used, the double-threaded screw 63 can be directly rotated. The double-threaded screw 63 drives the slider 62 to move, and the slider 62 drives the clamping plate 2 to move. Finally, the clamping plate 2 is used to clamp and limit the LED lamp bead board.
[0032] A handle 64 is fixedly connected to the double-threaded screw rod 63 . The design of the handle 64 makes the rotation of the double-threaded screw rod 63 effortless and convenient.
[0033] A lateral support rod 711 is fixedly connected to the lifting plate 71. The lateral support rod 711 passes through the supporting plate 3 and extends downward. When the electric push rod 4 drives the lifting plate 71 to move, the lifting plate 71 drives the lateral support rod 711 to move, and the lateral support rod 711 is used to provide lateral support for the lifting plate 71.
[0034] A limiting frame 21 is provided on the clamping plate 2. The limiting frame 21 ensures that the clamping plate 2 has a good clamping effect on the LED lamp bead board, the clamping is stable, and it is not easy to loosen.
[0035] A sliding groove is provided on the tooling frame 1 to limit the position of the clamping plate 2 , and the provided sliding groove ensures that the clamping plate 2 is subjected to a stable force.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An LED lamp bead insertion tool, comprising a tool frame (1), characterized in that: The tooling frame (1) is provided with a clamping plate (2) and an adjustment unit (6), and the adjustment unit (6) is used to adjust the movement of the clamping plate (2); The tooling frame (1) is provided with a bearing plate (3), an electric push rod (4) is fixedly connected to the bearing plate (3), and a heating device (5) is provided at the output end of the electric push rod (4); A pressing assembly (7) is provided between the output end of the electric push rod (4) and the heating device (5), and the pressing assembly (7) comprises a lifting plate (71) fixedly connected to the output end of the electric push rod (4) and a sleeve (72) fixedly connected to the lifting plate (71), a sliding rod (73) is slidably connected inside the sleeve (72), and the sliding rod (73) is fixed to the heating device (5), and a spring (74) is fixedly connected between the sliding rod (73) and the sleeve (72).
2. The LED lamp bead inserting tool according to claim 1, characterized in that: The adjusting unit (6) comprises an adjusting seat (61) arranged on the clamping plate (2); a slider (62) is slidably connected to the interior of the adjusting seat (61); the slider (62) is fixed to the clamping plate (2); a double-threaded screw (63) is rotatably connected to the interior of the adjusting seat (61); the double-threaded screw (63) is threadedly connected to the slider (62).
3. The LED lamp bead inserting tool according to claim 2, characterized in that: A handle (64) is fixedly connected to the double-threaded screw rod (63).
4. The LED lamp bead inserting tool according to claim 1, characterized in that: A lateral support rod (711) is fixedly connected to the lifting plate (71), and the lateral support rod (711) passes through the bearing plate (3) and extends downward.
5. The LED lamp bead inserting tool according to claim 1, characterized in that: A limiting frame (21) is provided on the clamping plate (2).
6. The LED lamp bead inserting tool according to claim 1, characterized in that: The tooling frame (1) is provided with a sliding groove for limiting the position of the clamping plate (2).