Material head shearing device of high-definition double-color ball cover
By designing a high-definition double-color ball cover material head shear device and using automated driving components and sensor detection, the problems of low shear efficiency and inaccurate positioning of the material head are solved, and efficient and accurate material head shear is achieved, reducing the generation of defective products.
Patent Information
- Application Number
- CN202422518279.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The material head of the existing high-definition two-color ball cover has low shear efficiency and inaccurate manual shear positioning, resulting in uneven residual material head, affecting client assembly and may lead to missing shears, causing customer complaints.
A high-definition two-color ball cover material head shear device is designed, using a driving component to drive the connecting plate to rotate and move the component to adjust the position of the air shear, and combined with infrared sensors and linear displacement sensors to detect residual material heads to achieve automatic shearing.
It improves the efficiency and accuracy of material cutting, reduces the flow of defective products to the customer end, and improves production quality.
Smart Images

Figure CN223301830U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment for producing two-color ball covers, in particular to a material head shearing device for high-definition two-color ball covers. Background Art
[0002] Conventional visible light illumination can be used to achieve night vision, but this method not only fails to provide covert protection but actually exposes the target. Covert night vision surveillance relies on infrared camera technology. Infrared camera technology is divided into passive infrared camera technology and active infrared camera technology. Passive infrared camera technology utilizes the principle that any object above absolute zero (-273°C) emits infrared light. Because the infrared light emitted by the human body and heat-generating objects is strong, the red light emitted by other non-heat-generating objects is weak. Therefore, special infrared cameras can be used to achieve nighttime surveillance. Passive infrared camera technology is not used in night vision systems due to its high equipment cost and its inability to reflect the surrounding environment. Active infrared camera technology uses specially designed "infrared lamps" to artificially generate infrared radiation. This infrared light, invisible to the human eye but visible to ordinary cameras, "illuminates" the scene and environment. A standard low-light CCD black-and-white camera, a camera that automatically switches from color to black-and-white during the day, or an infrared low-light color camera detects the infrared light reflected from the surrounding environment, thus achieving night vision. The two-color ball cover is an infrared monitoring protective cover that combines the traditional transparent ball cover and the infrared ball cover.
[0003] The existing high-definition two-color ball cover required six manual cuts with diagonal pliers. Due to the inefficiency of manual cutting and inaccurate positioning of the cutting head, the remaining cutting head was uneven, affecting the customer's assembly. Some products with missing cutting heads were sent to the customer, leading to customer complaints. Utility Model Content
[0004] The purpose of the utility model is to provide a material head shearing device for a high-definition two-color ball cover, which can improve the shearing efficiency of the material head.
[0005] The utility model adopts the following technical solutions to achieve the above purpose:
[0006] A material head shearing device for a high-definition two-color ball cover includes a workbench, a connecting plate is provided on the right end of the workbench, and the connecting plate is driven to rotate by a driving assembly; a positioning block for limiting the two-color ball cover is fixed on the top of the connecting plate; an air shear is provided in front of the positioning block, and the air shear is set on a moving assembly.
[0007] Preferably, the connecting plate has a mounting hole, a rotary joint is installed in the mounting hole, and the positioning block has a channel, so that after the rotary joint is connected to the negative pressure tube, the negative pressure can adsorb the two-color ball cover on the positioning block through the channel.
[0008] Preferably, the driving assembly includes a hollow rotating platform fixed on the workbench, the top rotating end of the hollow rotating platform is fixedly connected to the connecting plate, and the bottom input end of the hollow rotating platform penetrates the workbench and is driven by a motor.
[0009] Preferably, the moving component includes a manual slide arranged in front of the workbench, a first slide cylinder is fixed on the slide of the manual slide via a connecting seat, and an air shear is connected to the slide of the first slide cylinder via a support plate.
[0010] Preferably, an infrared sensor is fixed on the workbench behind the positioning block via a fixing frame.
[0011] Preferably, a second slide cylinder is fixed on the workbench to the left of the positioning block, and a linear displacement sensor is fixed on the slide of the second slide cylinder via a connecting block.
[0012] Preferably, a proximity switch is fixed on the workbench via a fixing block.
[0013] Preferably, a discharge trough is provided on the front side of the workbench, and an opening for lifting and lowering the gas shear is opened on the discharge trough.
[0014] Beneficial effects of the utility model:
[0015] (1) The present invention provides an embodiment in which a driving assembly can drive the connecting plate to rotate, thereby driving the positioning block to rotate, and further driving the two-color ball cover to rotate, so that the material head on the two-color ball cover is rotated to facilitate the cutting of the gas shear; the moving assembly can drive the gas shear to move forward and backward and up and down, so that the position of the gas shear can be adjusted to facilitate the subsequent cutting of the material head.
[0016] (2) In one embodiment of the present invention, after the shearing is completed, the driving assembly drives the two-color ball cover to rotate one circle, and the infrared sensor detects whether there is any material head remaining.
[0017] (3) In one embodiment of the present invention, after the shearing is completed, the linear displacement sensor is driven to move to the two-color ball cover by the second slide cylinder, so that the probe of the linear displacement sensor is close to the flange plate of the two-color ball cover, and then the two-color ball cover is driven to rotate one circle by the driving component, and the linear displacement sensor detects the residual value of the material head.
[0018] The utility model can improve working efficiency, increase shearing accuracy, and reduce the flow of defective products to the client. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the present utility model.
[0020] Figure 2 It is a structural diagram of the connecting plate.
[0021] Figure 3 It is a structural diagram of the drive component.
[0022] Figure 4 It is a structural diagram of the mobile component.
[0023] Figure 5 It is a structural diagram of a two-color ball cover.
[0024] Figure 6 It is a structural diagram of the discharge chute.
[0025] In the figure: workbench 1, connecting plate 2, drive assembly 3, positioning block 4, two-color ball cover 100, air shear 5, moving assembly 6, mounting hole 21, rotary joint 7, channel 41, through hole 15, hollow rotating platform 31, motor 32, manual slide 61, connecting seat 62, first slide cylinder 63, support plate 64, material head A101, material head B102, material head C103, material head D104, material head E105, material head F106, connecting frame 107, fixing frame 8, infrared sensor 9, second slide cylinder 10, connecting block 11, linear displacement sensor 12, fixing block 13, proximity switch 14, bottom plate 16, discharge trough 17, opening 18. DETAILED DESCRIPTION
[0026] The present invention will be further described below with reference to the accompanying drawings.
[0027] like Figure 1-Figure 5 As shown, an embodiment is provided in the present invention, which provides a material head shearing device for a high-definition two-color ball cover, including a workbench 1, a connecting plate 2 is provided on the right end of the workbench 1, and the connecting plate 2 is driven to rotate by a driving component 3. The driving component 3 can drive the connecting plate 2 to rotate, thereby driving the positioning block 4 to rotate, and then driving the two-color ball cover 100 to rotate, so that the material head on the two-color ball cover 100 is rotated, which is convenient for the shearing of the gas shear 5; a positioning block 4 for limiting the two-color ball cover 100 is fixed on the top of the connecting plate 2; an gas shear 5 is provided in front of the positioning block 4 for shearing the material head on the two-color ball cover 100, and the model of the gas shear 5 can be MS-10, but is not limited to this. The gas shear 5 is provided on a moving component 6, and the moving component 6 can drive the gas shear 5 to move forward and backward and up and down, so that the position of the gas shear 5 can be adjusted, which is convenient for subsequent shearing of the material head.
[0028] The connecting plate 2 has a mounting hole 21, in which a rotary joint 7 is mounted. The model of the rotary joint 7 may be KSH08-02S, but is not limited thereto. The rotating end of the rotary joint 7 is fixed to the connecting plate 2 for easy rotation with the connecting plate 2, and the non-rotating end is connected to the negative pressure tube (not shown) to prevent the negative pressure tube from rotating with the connecting plate 2. The positioning block 4 has a channel 41, so that after the rotary joint 7 is connected to the negative pressure tube, the negative pressure can adsorb the double-color ball cover 100 on the positioning block 4 through the channel 41, facilitating subsequent shearing. The workbench 1 is provided with a through hole 15 for the negative pressure tube to pass through, facilitating the connection of the negative pressure tube to the rotary joint 7.
[0029] The drive assembly 3 includes a hollow rotating platform 31 fixed to the workbench 1. The top rotating end of the hollow rotating platform 31 is fixedly connected to the connecting plate 2. The bottom input end of the hollow rotating platform 31 penetrates the workbench 1 and is driven by a motor 32. The motor 32 drives the hollow rotating platform 31, thereby rotating the connecting plate 2, which in turn drives the positioning block 4, and further rotates the two-color ball cover 100.
[0030] The moving assembly 6 includes a manual slide 61 arranged in front of the workbench 1. The manual slide 61 can be a dovetail groove manual displacement slide of model LWX60, but is not limited to this. A first slide cylinder 63 is fixed to the slide of the manual slide 61 via a connecting seat 62. The model of the first slide cylinder 63 can be HLQ8X30SAS, but is not limited to this. The slide of the first slide cylinder 63 is connected to the air shear 5 via a support plate 64. The manual slide 61 can drive the first slide cylinder 63 to move forward and backward, thereby driving the air shear 5 to move forward and backward, so that the position of the air shear 5 in the front-to-back direction can be adjusted to facilitate subsequent cutting. The first slide cylinder 63 can drive the air shear 5 to move up and down, so that the height of the air shear 5 can be adjusted to facilitate subsequent cutting.
[0031] In this embodiment, the material heads of the two-color ball cover 100 include material head A101, material head B102, material head C103, material head D104, material head E105, and material head F106, and the material heads A101, material head B102, and material head C103 are connected to a connecting frame 107;
[0032] The working principle is as follows: the double-color ball cover 100 is placed on the positioning block 4, the rotary joint 7 is connected to the negative pressure tube, and the double-color ball cover 100 is adsorbed on the positioning block 4 by the negative pressure. The double-color ball cover 100 is driven to rotate by the driving component 3, so that the material head A101 is rotated to the top of the gas shear 5. The gas shear 5 is driven upward by the first slide cylinder 63 to shear the material head A101, and then the first slide cylinder 63 drives the gas shear 5 to move downward;
[0033] The driving assembly 3 drives the double-color ball cover 100 to rotate, so that the position between the material head B102 and the material head C103 is rotated to above the gas shear 5, and the first slide cylinder 63 drives the gas shear 5 to move upward. The driving assembly 3 drives the double-color ball cover 100 to rotate, so that the material head C103 is rotated to the gas shear 5, and then the gas shear 5 shears the material head C103, and then the first slide cylinder 63 drives the gas shear 5 to move downward;
[0034] The driving component 3 drives the double-color ball cover 100 to rotate, so that the material head B102 is rotated above the gas shear 5, and the first slide cylinder 63 drives the gas shear 5 to move upward to shear the material head B102, causing the connecting frame 107 to fall; then the driving component 3 drives the double-color ball cover 100 to rotate, and the material heads D104, E105, and F106 are rotated to the gas shear 5 in turn for shearing.
[0035] In one embodiment of the present utility model, this embodiment is based on the previous embodiment. An infrared sensor 9 is fixed on the workbench 1 behind the positioning block 4 through a fixing frame 8. The infrared sensor 9 can adopt a laser sensor with model BX-552, but is not limited thereto. The emitting end of the infrared sensor 9 faces upward and is used to detect the material head on the two-color ball cover 100. When the shearing is completed, the two-color ball cover 100 is driven to rotate one circle by the driving component 3, and the infrared sensor 9 detects whether there is any material head remaining.
[0036] In one embodiment of the present invention, based on any of the above-mentioned embodiments, a second slide cylinder 10 is fixed to the left of the positioning block 4 on the workbench 1, which is used to drive a linear displacement sensor 12 to move left and right. The model of the second slide cylinder 10 can be HLH10X30S, but is not limited thereto. A linear displacement sensor 12 is fixed to the slide of the second slide cylinder 10 via a connecting block 11. The linear displacement sensor 12 can be a pen-type displacement sensor with the model GT2-P12, but is not limited thereto. The linear displacement sensor 12 is used to detect the residual value of the slug on the flange edge of the two-color ball cover 100. After the shearing is completed, the second slide cylinder 10 drives the linear displacement sensor 12 to move to the two-color ball cover 100 so that the probe of the linear displacement sensor 12 is in close contact with the flange plate of the two-color ball cover 100. The two-color ball cover 100 is then driven by the driving assembly 3 to rotate one circle, and the linear displacement sensor 12 detects the residual value of the slug.
[0037] In one embodiment of the present invention, which is based on any of the above embodiments, a proximity switch 14 is fixed on the workbench 1 via a fixing block 13. The model of the proximity switch 14 may be TL-W3MC1, but is not limited thereto. The bottom of the connecting plate 2 has a sensing block (not shown) that cooperates with the proximity switch 14. When the proximity switch 14 detects the sensing block, it sends a signal, and the motor 32 stops upon receiving the signal, which serves as a sign that the connecting plate 2 has rotated one circle.
[0038] like Figure 6 As shown, in one embodiment of the present invention, which is based on any one of the above embodiments, a discharge trough 17 is provided on the front side of the workbench 1 for discharging the sheared material heads, and an opening 18 for raising and lowering the air shear 5 is provided on the discharge trough 17.
[0039] In one embodiment of the present invention, which is based on any one of the above embodiments, the workbench 1 , the manual slide 61 and the discharge chute 17 are all arranged on a bottom plate 16 , and the bottom plate 16 plays a supporting role.
[0040] The hollow rotating platform and the motor in the present invention are both existing technologies, which are clearly understood by those skilled in the art and will not be described in detail here.
[0041] The above description is only a preferred embodiment of the present invention and should not be understood as limiting the present application. All equivalent changes and modifications made within the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A material cutting device for a high-definition two-color ball cover, characterized in that: The invention comprises a workbench, a connecting plate is provided on the right end of the workbench, and the connecting plate is driven to rotate by a driving assembly; a positioning block for limiting the position of the double-color ball cover is fixed on the top of the connecting plate; a gas shear is provided in front of the positioning block, and the gas shear is provided on a moving assembly; The moving assembly includes a manual slide arranged in front of the workbench, a first slide cylinder is fixed on the slide of the manual slide via a connecting seat, and a gas shear is connected to the slide of the first slide cylinder via a supporting plate.
2. The material cutting device for a high-definition two-color ball cover according to claim 1 is characterized in that: The connecting plate has a mounting hole, in which a rotary joint is installed. The positioning block has a channel, so that after the rotary joint is connected to the negative pressure tube, the negative pressure can adsorb the two-color ball cover on the positioning block through the channel.
3. The material cutting device for a high-definition two-color ball cover according to claim 1 is characterized in that: The driving assembly includes a hollow rotating platform fixed on the workbench, the top rotating end of the hollow rotating platform is fixedly connected to the connecting plate, and the bottom input end of the hollow rotating platform penetrates the workbench and is driven by a motor.
4. The material cutting device for a high-definition two-color ball cover according to claim 1 is characterized in that: An infrared sensor is fixed on the workbench behind the positioning block via a fixing frame.
5. The material cutting device for a high-definition two-color ball cover according to claim 1 is characterized in that: A second slide cylinder is fixed on the workbench to the left of the positioning block, and a linear displacement sensor is fixed on the slide of the second slide cylinder via a connecting block.
6. The material cutting device for a high-definition two-color ball cover according to claim 1, characterized in that: A proximity switch is fixed on the workbench via a fixing block.
7. The material cutting device for a high-definition two-color ball cover according to claim 1, characterized in that: A discharge trough is provided on the front side of the workbench, and an opening for lifting and lowering the gas shear is opened on the discharge trough.