Simple multi-layer stacking component production die table

By producing the formwork table through simple multi-layer stacking components and utilizing detachable support columns and locking pin fixing structure, the problems of complex formwork table structure and low space utilization are solved, and efficient production and low-cost formwork table design are achieved.

CN223301907UActive Publication Date: 2025-09-05NINGBO PRECA CONSTR TECH CO LTD
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Patent Information

Application Number
CN202422057685.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-09-05
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Existing prefabricated component formwork platforms have complex structures, high costs, and are easily corroded in humid environments, making it difficult to efficiently utilize space and affecting production efficiency.

Method used

A simple multi-layer stacking component production mold table is designed, which adopts a combination of detachable or rotatable support columns and mold frames. The support columns are fixed by pin holes and locking pins. The side molds enhance the structural strength and are connected by connecting rods to form a whole, which is convenient for steam curing.

Benefits of technology

Reduce production space, improve space utilization, reduce costs, enhance mold strength, improve production efficiency, and simplify operation processes.

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Abstract

The simple multi-layer stacking component production mold table comprises mold frames and supporting columns, the multiple supporting columns are detachably fixed to the mold frames or can rotate relative to the mold frames, and the multiple mold frames are spaced through the supporting columns and stacked together in a multi-layer mode. In this way, the formwork bodies are directly stacked together without waiting for solidification of a pouring piece, the occupied space of production is greatly reduced, the multiple formwork bodies are separated by the supporting columns to facilitate later steam curing, the multiple formwork bodies are poured at the same time, steam curing can be conducted at the same time, and the production efficiency can be improved.
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Description

Technical Field

[0001] The utility model belongs to the field of floor slab manufacturing, and particularly relates to a simple multi-layer component stacking production mold platform. Background Art

[0002] Precast components are often used in composite floor slabs or wall panels. Composite floor slabs are assembled from precast components and cast-in-place reinforced concrete layers. The precast components serve as both a structural component of the floor slab and a permanent formwork for the cast-in-place reinforced concrete layers. Wall panels are smaller than composite floor slabs, making them easier to move.

[0003] Prefabricated components need to be cast using formwork. Different formwork can be used to produce not only composite slabs, but also other flat concrete structures such as wall panels. However, prefabricated components require a long time to solidify after casting. Production requires a large amount of site space to place the formwork for prefabricated components. During casting and demoulding, the vertical space within the site is also difficult to utilize, and the composite slabs need to be transported in a timely manner, which increases the workload and reduces production efficiency.

[0004] The Chinese patent publication number "CN216803841U" and the patent name "Three-dimensional composite panel production equipment" discloses a production equipment. Although it can improve space utilization, its structure is complex and the cost is high. It is also inconvenient for steam curing because the humidity in the steam curing environment is high. The more complex the structure, the more likely it is to corrode and fail in a humid environment. Utility Model Content

[0005] In view of the above-mentioned prior art, the purpose of the present invention is to provide a simple multi-layer component stacking production mold.

[0006] The technical solution of the present invention is achieved as follows: a simple multi-layer stacking component production mold platform includes a mold frame and support columns, multiple support columns are fixed to the mold frame in a detachable or rotatable manner relative to the mold frame, and multiple mold frames are separated by the support columns and stacked together in multiple layers.

[0007] The beneficial effects of this design are: there is no need to wait for the cast parts to solidify, and the formwork can be stacked together directly, which greatly reduces the production space occupied, greatly improves space utilization, and reduces production site costs. Multiple formworks are separated by support columns to facilitate later steam curing. Multiple formworks are cast at the same time, so steam curing can be carried out at the same time, which can improve production efficiency.

[0008] Further, the formwork is provided with side forms, and the side forms include a pouring plate, vertical rib plates and horizontal rib plates. The pouring plate is in the vertical direction, and the vertical rib plates and the horizontal rib plates are located outside the pouring plate to increase the strength of the pouring plate. The support columns are arranged at the intersection positions of the vertical rib plates and the horizontal rib plates. The support columns are provided with vertical grooves and horizontal grooves that match the vertical rib plates and the horizontal rib plates. Setting the support columns at the intersection positions can ensure the strength of the multi-layer stacked formwork and avoid local compression deformation of the formwork.

[0009] Further, a pin barrel is provided at the intersection position of the vertical rib plate and the horizontal rib plate. The support column is provided with a pin hole, and a locking pin is matched in the pin hole. When the locking pin is in the installation position, a part of it is located inside the pin barrel and the other part is located inside the pin hole. The locking pin can be used to fix the support column more stably and firmly on the formwork.

[0010] Further, the locking pin is fixed in the support column in a manner that can linearly move relative to the support column, so that it is more convenient to install the support column.

[0011] Further, a chute is provided on the side wall of the support column, and a handle is provided in the chute and fixed to the locking pin in the pin hole, so that it is convenient to use the locking pin to lock the support column.

[0012] Further, multiple support columns are fixed together by connecting rods, so that the support columns form a whole and are convenient for disassembly and installation.

[0013] Further, the connecting rod includes an upper connecting rod and a lower connecting rod. The upper connecting rod is fixed to the upper end of the support column, and the lower connecting rod is fixed to the lower end of the support column. The two ends are fixed more firmly, and the empty area in the middle is convenient for steam curing.

[0014] Further, the support column is hinged to the side form, and the hinged manner makes the fixation of the side form and the support column more stable and the installation more convenient and fast.

[0015] Further, a corner column is provided on the upper side of the end of the side form, and a locking hole is provided at the upper end or the lower end of the corner column. The locking hole is matched with a U-shaped locking rod, so that it is more convenient to lock the corner column.

[0016] Further, the two ends of the locking rod are respectively inserted into the locking holes of two corner columns to lock the corner columns, which can reduce the number and complexity of the locking structure and improve the efficiency of formwork stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional schematic diagram of a simple multi-layer stacked component production formwork of the present utility model;

[0018] Figure 2 is a schematic diagram of the support column in Embodiment 1;

[0019] Figure 3 is a schematic diagram of the installation position of the support column in Embodiment 1;

[0020] Figure 4This is a schematic diagram of the state where the support columns are installed on the mold platform of Example 2;

[0021] Figure 5 Schematic diagram of the support column rotating relative to the mold platform in Example 2;

[0022] Figure 6 This is a schematic diagram of the support column of Example 2;

[0023] Figure 7 This is a schematic diagram of the side mold of Example 2. DETAILED DESCRIPTION

[0024] As needed, detailed embodiments of the present invention are disclosed herein, but it should be understood that the disclosed embodiments are merely exemplary of the present invention, and the present invention may be implemented in different and alternative forms. The accompanying drawings are not necessarily drawn to scale, and certain features may be exaggerated or reduced to illustrate the details of specific components. Therefore, the specific structural and functional details disclosed herein should not be understood as having a limiting meaning, but merely as a representative basis to teach those skilled in the art to adopt the present invention differently. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a simple multi-layer stacking component production mold platform includes a mold frame 1 and support columns 3. Multiple support columns 3 are fixed to the mold frame 1 in a detachable or rotatable manner relative to the mold frame 1. Multiple mold frames 1 are separated by the support columns 3 and stacked together in multiple layers.

[0026] During production, the molds can be poured and then stacked together, or the mold frames 1 can be stacked together first and then poured on the stacked mold frames 1.

[0027] Example 1:

[0028] like Figure 1 、 Figure 2 and Figure 3 As shown, the formwork 1 is provided with a side formwork 2, which includes a casting plate 21, vertical ribs 23 and transverse ribs 22. The casting plate 21 is in the vertical direction to assist in the contour forming of the casting. The vertical ribs 23 and the transverse ribs 22 are located on the outside of the casting plate 21 to increase the strength of the casting plate 21. The support column 3 is arranged at the intersection of the vertical ribs 23 and the transverse ribs 22. The support column 3 is provided with a vertical groove 31 and a transverse groove 32 to match the vertical ribs 23 and the transverse ribs 22.

[0029] like Figure 1 、 Figure 2 and Figure 3As shown, a pin cylinder 24 is provided at the intersection of the vertical rib plate 23 and the horizontal rib plate 22. The support column 3 is provided with a pin hole 35, and a locking pin 5 is fitted in the pin hole 35. When the locking pin 5 is in the installation position, a part of it is located inside the pin cylinder 24 and another part is located inside the pin hole 35.

[0030] As Figure 1 、 Figure 2 and Figure 3 shown, the locking pin 5 is fixed inside the support column 3 in a manner that can linearly move relative to the support column 3.

[0031] As Figure 1 、 Figure 2 and Figure 3 shown, a chute 33 is provided on the side wall of the support column 3, and a handle 51 is provided in the chute 33 and fixed to the locking pin 5 in the pin hole 35.

[0032] Embodiment 2:

[0033] As Figure 4 、 Figure 5 、 Figure 6 and Figure 7 shown, the support column 3 is hinged to the side mold 2. The side mold 2 is provided with a protruding portion 25, and the protruding portion 25 is provided with a hinge hole 29. The support column 3 is provided with a hinge shaft 30. The support column 3 can be detached and can also rotate relative to the side mold 2. The upper end of the support column 3 is provided with an inclined guiding portion 39 to facilitate the stacking of multiple mold frames 1 together.

[0034] As Figure 4 、 Figure 5 、 Figure 6 and Figure 7 shown, a corner post 26 is provided on the upper side of the end of the side mold 2, and a locking hole 27 is provided at the upper or lower end of the corner post 26. The locking hole 27 is matched with a U-shaped locking rod 28.

[0035] As Figure 4 、 Figure 5 、 Figure 6 and Figure 7 shown, both ends of the locking rod 28 are inserted into the locking holes 27 of two corner posts 26 to lock the corner posts 26.

[0036] As Figure 4 、 Figure 5 、 Figure 6 and Figure 7 shown, multiple support columns 3 are fixed together by a connecting rod 8.

[0037] As Figure 4 Figure 5 、 Figure 6 and Figure 7 shown, the connecting rod 8 includes an upper connecting rod 81 and a lower connecting rod 82. The upper connecting rod 81 is fixed to the upper end of the support column 3, and the lower connecting rod 82 is fixed to the lower end of the support column 3.​

Claims

1. Simple multi-layer stacking component production mold, characterized by: It includes a mold base (1) and support columns (3). A plurality of the support columns (3) are fixed to the mold base (1) in a detachable manner. The plurality of mold bases (1) are spaced apart by the support columns (3) and stacked in multiple layers. The mold base (1) is provided with side molds (2). The side mold (2) includes a pouring plate (21), vertical rib plates (23) and horizontal rib plates (22). The pouring plate (21) is in the vertical direction. The vertical rib plates (23) and the horizontal rib plates (22) are located outside the pouring plate (21) and can increase the strength of the pouring plate (21). The support columns (3) are arranged at the intersection positions of the vertical rib plates (23) and the horizontal rib plates (22). The support columns (3) are provided with vertical grooves (31) and horizontal grooves (32) that match the vertical rib plates (23) and the horizontal rib plates (22).

2. The simplified multi-layer stacking component production mold according to claim 1, characterized in that: A pin cylinder (24) is provided at the intersection position of the vertical rib plate (23) and the horizontal rib plate (22). The support column (y) is provided with a pin hole (35). A locking pin (5) is fitted in the pin hole (35). When in the installation position, a part of the locking pin (5) is located inside the pin cylinder (24) and another part is located inside the pin hole (35).

3. The simplified multi-layer stacking component production mold according to claim 2, characterized in that: The locking pin (5) is fixed inside the support column (3) in a manner that it can move linearly relative to the support column (3).

4. The simplified multi-layer stacking component production mold according to claim 3, characterized in that: A sliding groove (33) is provided on the side wall of the support column (3). A handle (51) is provided in the sliding groove (y) and is fixed to the locking pin (5) in the pin hole (35).

5. Simple multi-layer stacking component production mold, characterized by: It includes a mold base (1) and support columns (3). A plurality of the support columns (3) are fixed to the mold base (1) in a manner that they can rotate relative to the mold base (1). The plurality of mold bases (1) are spaced apart by the support columns (3) and stacked in multiple layers. The mold base (1) is provided with side molds (2). The support columns (3) are hinged to the side molds (2). The side mold (2) is provided with a protruding portion (25). The protruding portion (25) is provided with a hinge hole (29). The support column (3) is provided with a hinge shaft (30). An inclined guiding portion (39) is provided at the upper end of the support column (3) to facilitate the stacking of multiple mold bases (1) together.

6. The simplified multi-layer stacking component production mold according to any one of claims 1 to 5, characterized in that: The plurality of support columns (3) are fixed together by a connecting rod (8).

7. The simplified multi-layer stacking component production mold according to claim 6, characterized in that: The connecting rod (8) includes an upper connecting rod (81) and a lower connecting rod (82). The upper connecting rod (81) is fixed to the upper end of the support column (3), and the lower connecting rod (82) is fixed to the lower end of the support column (3).

8. The simplified multi-layer stacking component production mold according to claim 7, characterized in that: A corner column (26) is provided on the upper side of the end of the side mold (2). A locking hole (27) is provided at the upper end or the lower end of the corner column (26). The locking hole (27) matches a U-shaped locking rod (28).

9. The simplified multi-layer stacking component production mold according to claim 8, characterized in that: Both ends of the locking rod (28) are respectively inserted into the locking holes (27) of two corner columns (26) to lock the corner columns (26).

Citation Information

Patent Citations

  • Three-dimensional laminated slab production equipment

    CN216803841U