Internal mixing equipment for rubber processing

Through the design of the adjustment mechanism and feeding mechanism, the problem of irreconcilable chamber size of the refining equipment and the problem of blockage of the rubber material is solved, efficient crushing of the rubber material and multiple refining are achieved, and the practicality and processing quality of the equipment are improved.

CN223301982UActive Publication Date: 2025-09-05COOPER (WUHU) AUTOMOTIVE CO LTD
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Patent Information

Application Number
CN202422584773.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-05
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing intensive refining equipment cannot adjust the size of the chamber, resulting in blockage of the rubber material and inconvenient for multiple intensive refining operations after one-time crushing, which is poor in practicality.

Method used

An adjustment mechanism and feeding mechanism are designed to adjust the internal space of the box through the gear assembly driving the thread sleeve and thread rod, set up a stirring blade to crush the rubber, and add a valve body to the feed pipe to achieve adaptive crushing and multiple refining of the rubber.

Benefits of technology

It improves the efficiency and processing quality of the refining, avoids the blockage of the rubber, realizes efficient crushing and multiple refining of the rubber, and enhances the practicality of the equipment.

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Abstract

The utility model discloses internal mixing equipment for sizing material processing, which relates to the technical field of sizing material processing, and comprises a box body, a rotor is arranged in the box body, the upper end of the box body is fixedly connected with a pressurizing box, a pressing plate is arranged in the pressurizing box in a sliding manner, and the upper end of the pressing plate is fixedly connected with the output end of an electric push rod; the electric push rod is fixedly connected with the U-shaped frame, the box body is arranged in the U-shaped frame, the device further comprises adjusting mechanisms and a feeding mechanism, the adjusting mechanisms are arranged on the two sides of the rotor, and the feeding mechanism is arranged at the upper end of the U-shaped frame. The adjusting mechanism is arranged in the equipment, so that the equipment can adjust the internal space of the box body along with the change of the content of a sizing material, the contact range and area between a rotor and the sizing material are reduced, the feeding mechanism is arranged, the sizing material is stirred and mixed through stirring blades, subsequent feeding operation is facilitated, large sizing materials can be preliminarily crushed, and the production efficiency is improved. And blockage of the feeding pipe is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber material processing, in particular to internal mixing equipment used for rubber material processing. Background Art

[0002] A mixing device is a machine that is equipped with a pair of rotors of a specific shape that rotate relative to each other, and intermittently plasticizes and mixes polymer materials under a closed state with adjustable temperature and pressure. It is also called a closed rubber mixing device. The mixing device in the prior art often transports rubber through pipes. There is a possibility that the pipes will be blocked due to the large amount of rubber. The rubber needs to be crushed first. For example, a mixing device for tire production is recorded in the patent with patent announcement number CN218196181U. However, the mixing chamber in the above scheme is a fixed structure, which is inconvenient to adjust the size of the chamber, and cannot meet the mixing requirements of rubbers with different contents. There is no switching structure such as a valve body on the outside of the conical channel, so the rubber will fall directly into the mixing chamber. It is not convenient to crush the rubber material at one time and then perform multiple mixing operations, and its practicality is poor.

[0003] Based on this, a mixing device for rubber compound processing is now provided to eliminate the disadvantages of the existing technical solutions. Utility Model Content

[0004] The purpose of the utility model is to provide a mixing device for rubber processing to solve the problems in the background art of being inconvenient to adjust the size of the chamber and inconvenient to crush the rubber material once and then perform multiple mixing operations.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A mixing device for rubber processing, comprising a box body, a rotor disposed inside the box body, a pressurizing box fixedly connected to the upper end of the box body, a pressing plate slidably disposed inside the pressurizing box, the upper end of the pressing plate fixedly connected to the output end of an electric push rod, the electric push rod fixedly connected to a U-shaped frame, and the box body disposed inside the U-shaped frame;

[0007] It also includes an adjustment mechanism and a feeding mechanism, wherein the adjustment mechanism is arranged on both sides of the rotor, and the feeding mechanism is arranged on the upper end of the U-shaped frame;

[0008] The adjustment mechanism includes symmetrically arranged threaded sleeves, each of which is rotatably connected to the outer surface of the box body. A gear assembly for driving the threaded sleeve to rotate is provided on one side of the threaded sleeve. The internal thread of the threaded sleeve is provided with a threaded rod, one end of the threaded rod extends to the interior of the box body and is rotatably connected to the slide, and the slide is slidably connected to the inner wall of the box body.

[0009] Preferably, the gear assembly includes a first gear fixedly arranged on the outer surface of the threaded sleeve, a second gear is meshed with one side of the first gear, the second gear is rotatably connected to the outer wall of the box body, one end of the second gear shaft is fixedly connected to the output end of the first motor, and the first motor is fixedly connected to the box body through a bracket.

[0010] Preferably, the feeding mechanism includes a mixing box, a feed port is provided on the top of the mixing box, a cover plate is hinged on the top of the feed port, a stirring roller is rotatably provided inside the mixing box, a stirring blade is fixedly provided on the outside of the stirring roller, one end of the stirring roller extends to the outside of the mixing box and is fixedly connected to the output end of the second motor, the mixing box and the box body are connected by a feed pipe, and a valve body is provided on the feed pipe.

[0011] Preferably, a door is hinged on the lower surface of the box body.

[0012] Preferably, a sliding groove is provided on the upper surface of the U-shaped frame bottom plate, a screw is rotatably arranged inside the sliding groove, a thread on the outer side of the screw is provided with a blanking frame that cooperates with the box door, the blanking frame is slidably connected to the U-shaped frame bottom plate, and one end of the screw extends to the outside of the U-shaped frame and is fixedly connected to the handle.

[0013] Preferably, support members are symmetrically provided on both sides of the box.

[0014] Preferably, arc-shaped plates cooperating with the rotor are provided at the upper and lower ends of the two slides, and the arc-shaped plates are provided on opposite sides of the two slides.

[0015] Preferably, guide rods are fixedly provided on opposite sides of the two slides, and openings matching the guide rods are opened on the surface of the box.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The utility model is provided with an adjustment mechanism, which, in cooperation with the gear assembly, enables the device to adjust the internal space of the box as the rubber content changes, reducing the contact range and area between the rotor and the rubber, thereby improving the mixing efficiency of the rotor when rolling up the rubber and improving the processing quality;

[0018] 2. The utility model is provided with a feeding mechanism, which stirs and mixes the rubber material through the stirring blades, which is convenient for subsequent feeding operations. With the cooperation of the stirring blades, large pieces of rubber material can be preliminarily crushed to avoid clogging of the feed pipe, which is convenient for crushing more rubber materials at one time. A valve body is provided to facilitate multiple mixing operations. The structure is simple and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a structural schematic diagram of one side of the utility model.

[0020] Figure 2 It is a schematic structural diagram of the present invention when viewed from above.

[0021] Figure 3 It is a structural diagram of the other side of the utility model.

[0022] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle.

[0023] Figure 5 It is a schematic diagram of the internal structure of the utility model.

[0024] Figure 6 For the utility model Figure 5 Enlarged view of point B in the middle.

[0025] Figure 7 It is a structural diagram of the present utility model.

[0026] Notes on the accompanying drawings: box body 101, rotor 102, pressurizing box 103, pressing plate 104, electric push rod 105, U-shaped frame 106, box door 107, slide 108, screw 109, unloading frame 110, support 111, adjustment mechanism 200, threaded sleeve 201, threaded rod 202, slide plate 203, first gear 204, second gear 205, arc plate 206, guide rod 207, feeding mechanism 300, mixing box 301, feed port 302, cover plate 303, stirring blade 304, feed pipe 305. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0028] Example 1

[0029] In this embodiment, if Figure 1-Figure 7As shown, the mixing equipment for rubber processing includes a box body 101, which is a common mixing equipment structure in this field. A rotor 102 is provided inside the box body 101 for mixing rubber. The upper end of the box body 101 is fixedly connected to a pressurizing box 103, and a pressing plate 104 is slidably provided inside the pressurizing box 103. The pressing plate 104 is used to enter the pressurizing box 103 to seal the top of the box body 101, thereby ensuring the processing effect of the rubber in the box body 101, so that the box body 101 is in a sealed state. The upper end of the pressing plate 104 is fixedly connected to the output end of the electric push rod 105, and the electric push rod 105 drives the pressing plate 104 to push the rubber raw material into the mixing chamber 4, further pressurizing the mixed material in the box body 101 and improving the mixing effect. The electric push rod 105 is fixedly connected to the U-shaped frame 106, and the box body 101 is arranged inside the U-shaped frame 106 to support the electric push rod 105.

[0030] The box 101 further includes an adjusting mechanism 200 and a feeding mechanism 300. The adjusting mechanism 200 is provided on both sides of the rotor 102 for adjusting the internal space of the box 101. The feeding mechanism 300 is provided at the upper end of the U-shaped frame 106 for feeding the rubber into the box 101.

[0031] The adjusting mechanism 200 includes symmetrically arranged threaded sleeves 201, which are rotatably connected to the outer surface of the box body 101. A gear assembly for driving the threaded sleeve 201 to rotate is provided on one side of the threaded sleeve 201. The internal thread of the threaded sleeve 201 is provided with a threaded rod 202. The threaded sleeve 201 rotates and drives the threaded rod 202 to transmit, so that the threaded rod 202 can move along the direction of the threaded sleeve 201, thereby realizing the movement operation of the slide 203. One end of the threaded rod 202 extends to the inside of the box body 101 and is in contact with the outer surface of the box body 101. The slide 203 is rotatably connected, and the inner diameter of the pressurizing box 103 is smaller than the shortest distance between the two slides 203, so as to avoid some rubber material accumulating on the upper surface of the slide 203 during unloading. The slide 203 is slidably connected to the inner wall of the box body 101, and the two slides 203 move synchronously, which is convenient for adjusting the internal space of the box body 101 according to the amount of rubber material, thereby improving the mixing efficiency and quality, and enabling the rotor 102 to quickly roll up the rubber material for mixing in the optimal internal space of the box body 101, thereby reducing processing time and improving work efficiency.

[0032] Among them Figure 3 and Figure 4As shown, the gear assembly includes a first gear 204 fixedly arranged on the outer surface of the threaded sleeve 201, the first gear 204 is rotatably connected to the box body 101, and a second gear 205 is meshedly arranged on one side of the first gear 204, the second gear 205 is rotatably connected to the outer wall of the box body 101, and one end of the rotating shaft of the second gear 205 is fixedly connected to the output end of the first motor. When the first motor is started, the second gear 205 rotates, driving the first gear 204 and the threaded sleeve 201 to rotate, thereby realizing the position adjustment operation of the threaded rod 202. The first motor is fixedly connected to the box body 101 through a bracket, and the first motor is supported by the bracket.

[0033] Among them Figure 2 and Figure 7 As shown, the feeding mechanism 300 includes a mixing box 301, a feeding port 302 is provided on the top of the mixing box 301, and a cover plate 303 is hinged on the top of the feeding port 302 to seal the material inside the mixing box 301 to prevent impurities from entering. A stirring roller is rotatably provided inside the mixing box 301, and a stirring blade 304 is fixedly provided on the outside of the stirring roller to prevent the rubber material from being blocked at the upper end of the mixing box 301 after being discharged, resulting in poor discharge and affected mixing speed. One end of the stirring roller extends to the outside of the mixing box 301 and is fixedly connected to the output end of the second motor. The mixing box 301 is connected to the box body 101 through a feeding pipe 305, and a valve body is provided on the feeding pipe 305 to introduce the material inside the mixing box 301 into the feeding pipe 305, so as to facilitate the introduction into the box body 101 for mixing.

[0034] Among them Figure 2 As shown, a door 107 is hinged on the lower surface of the box body 101 to facilitate taking out the materials inside the box body 101.

[0035] Among them Figure 1 and Figure 5 As shown, a slide groove 108 is provided on the upper surface of the bottom plate of the U-shaped frame 106, and a screw 109 is rotatably set inside the slide groove 108. The outer thread of the screw 109 is provided with a blanking frame 110 that cooperates with the box door 107. The lower part of the box body 101 is slidably installed with the blanking frame 110, and the blanking frame 110 is slidably connected to the bottom plate of the U-shaped frame 106. One end of the screw 109 extends to the outside of the U-shaped frame 106 and is fixedly connected to the handle. The user can drive the screw 109 to rotate by turning the handle to achieve the movement effect of the blanking frame 110, and push the blanking frame 110 to the lower part of the box door 107. After unloading, the blanking frame 110 is moved again to take out the rubber material for convenient storage.

[0036] Among them Figure 1-Figure 3 As shown, support members 111 are symmetrically provided on both sides of the box body 101 to play a supporting role and facilitate movement.

[0037] Example 2

[0038] The difference from Example 1 is that Figure 5 and Figure 7 As shown, arc-shaped plates 206 that match the rotor 102 are provided at the upper and lower ends of the two slides 203 . The arc-shaped plates 206 are provided on opposite sides of the two slides 203 to facilitate the rotor 102 to roll up the rubber material more easily.

[0039] Among them Figure 5 and Figure 7 As shown, guide rods 207 are fixedly provided on the opposite sides of the two slides 203, and openings matching the guide rods 207 are opened on the surface of the box body 101 to guide the slides 203 and increase the safety and stability of the device.

[0040] During use, the rubber material is first placed into the mixing box 301 through the feed port 302, and the second motor is started, thereby driving the stirring blades 304 to crush the rubber material. When it is necessary to adjust the internal space of the box body 101, the second motor drives the second gear 205 to rotate, and then drives the first gear 204 and the threaded sleeve 201 to rotate, thereby realizing the position adjustment operation of the threaded rod 202 and the slide plate 203. The two slide plates 203 are close to or away from each other, realizing the adjustment operation of the internal space of the box body 101, which is convenient for adapting to rubber materials of different contents and improving the mixing efficiency.

[0041] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A mixing device for rubber compound processing, comprising a box (101), a rotor (102) disposed inside the box (101), a pressurizing box (103) fixedly connected to the upper end of the box (101), a pressing plate (104) slidably disposed inside the pressurizing box (103), the upper end of the pressing plate (104) fixedly connected to the output end of an electric push rod (105), the electric push rod (105) fixedly connected to a U-shaped frame (106), and the box (101) disposed inside the U-shaped frame (106); It is characterized by: It also includes an adjustment mechanism (200), wherein the adjustment mechanism (200) is arranged on both sides of the rotor (102); A loading mechanism (300), the loading mechanism (300) being arranged at the upper end of the U-shaped frame (106); The adjusting mechanism (200) comprises symmetrically arranged threaded sleeves (201), each of the threaded sleeves (201) being rotatably connected to the outer surface of the box body (101), a gear assembly for driving the threaded sleeve (201) to rotate being provided on one side of the threaded sleeve (201), a threaded rod (202) being provided on the internal thread of the threaded sleeve (201), one end of each of the threaded rods (202) extending into the interior of the box body (101) and being rotatably connected to a slide plate (203), and the slide plate (203) being slidably connected to the inner wall of the box body (101).

2. The internal mixing equipment for rubber processing according to claim 1, characterized in that: The gear assembly comprises a first gear (204) fixedly arranged on the outer surface of the threaded sleeve (201); a second gear (205) is meshedly arranged on one side of the first gear (204); the second gear (205) is rotatably connected to the outer wall of the box (101); one end of the rotating shaft of the second gear (205) is fixedly connected to the output end of the first motor; and the first motor is fixedly connected to the box (101) via a bracket.

3. The internal mixing equipment for rubber processing according to claim 1, characterized in that: The feeding mechanism (300) comprises a mixing box (301), a feeding port (302) is provided at the top of the mixing box (301), a cover plate (303) is hingedly connected to the top of the feeding port (302), a stirring roller is rotatably provided inside the mixing box (301), a stirring blade (304) is fixedly provided on the outside of the stirring roller, one end of the stirring roller extends to the outside of the mixing box (301) and is fixedly connected to the output end of the second motor, the mixing box (301) is connected to the box body (101) via a feeding pipe (305), and a valve body is provided on the feeding pipe (305).

4. The internal mixing equipment for rubber processing according to claim 1, characterized in that: A door (107) is hingedly connected to the lower surface of the box body (101).

5. The internal mixing equipment for rubber processing according to claim 1, characterized in that: A slide groove (108) is provided on the upper surface of the bottom plate of the U-shaped frame (106), a screw rod (109) is rotatably provided inside the slide groove (108), a blanking frame (110) matched with the box door (107) is provided on the outer side of the screw rod (109), and the blanking frame (110) is slidably connected to the bottom plate of the U-shaped frame (106), and one end of the screw rod (109) extends to the outside of the U-shaped frame (106) and is fixedly connected to the handle.

6. The internal mixing equipment for rubber processing according to claim 1, characterized in that: Support members (111) are symmetrically provided on both sides of the box body (101).

7. The internal mixing equipment for rubber processing according to claim 2, characterized in that: Arc plates (206) that match the rotor (102) are provided at the upper and lower ends of the two slides (203), and the arc plates (206) are provided on opposite sides of the two slides (203).

8. The internal mixing equipment for rubber processing according to claim 2, characterized in that: A guide rod (207) is fixedly provided on the opposite sides of the two slide plates (203), and an opening matching the guide rod (207) is provided on the surface of the box body (101).

Citation Information

Patent Citations

  • Internal mixing device for tire production

    CN218196181U