Frame taking-out jig
By designing the frame removal fixture, the problem of difficult to clamp the water port of the injection molded frame product is solved, automatic parts are realized, production efficiency and product quality are improved, and it is suitable for a variety of frame products.
Patent Information
- Application Number
- CN202422542832.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing fixtures cannot effectively clamp the water outlet of the injection molded frame product, resulting in difficulty in picking up parts by robots and relying on manual operations, which affects product quality and robot utilization.
A frame removal fixture is designed, including a fixture fixing plate, a first and second fixture profile, a U-shaped fixing block, a suction cup module, a first and second fixture module and a holder module, and automatic removal of the frame product is achieved by adjusting the size, adsorption and clamping.
It realizes the automatic removal of bezel products, improves production efficiency and product quality, reduces the dependence on manual operations, and is suitable for bezel products of different sizes and types.
Smart Images

Figure CN223302148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jigs, in particular to a frame removing jig. Background Art
[0002] Injection molding frames, due to their thin walls, require mold design to ensure a flawless, flawless appearance. This creates challenges for robotic removal after molding. The available suction area is limited, and some products fit tightly within the mold. Furthermore, multiple sprues must be clamped simultaneously. Conventional jigs cannot meet these requirements. Even though a robotic arm is installed on the injection molding machine, without a suitable removal jig, manual removal is still required. This compromises quality and product quality, and underutilizes the robotic arm. Therefore, we developed a frame removal jig. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a frame removal jig that solves the problems of limited product suction area, tight fit between some products and the mold, and the need to simultaneously clamp multiple nozzles. Conventional jigs cannot meet these requirements. Even if the injection molding machine is equipped with a robot, without a suitable removal jig, manual removal is still required. This compromises product quality and product quality, and underutilizes the robot.
[0004] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0005] A frame removal jig comprises a jig fixing plate, a first jig profile is symmetrically installed on the bottom of the jig fixing plate, a second jig profile is symmetrically installed on the outside of the first jig profile through a U-shaped fixing block, a suction cup module is equidistantly provided on the bottom of the first jig profile, a first clamp module is equidistantly provided on the bottom of the first jig profile, a second clamp module is provided on the bottom of the second jig profile, and a holding module is equidistantly provided on the bottom of the second jig profile; when in use, the jig fixing plate is first fixed to the side posture group of the manipulator, and the size of the jig can be adjusted by sliding the U-shaped fixing block along the first jig profile and the second jig profile. After the adjustment is completed, the nut is tightened to fix the position. It is suitable for different product specifications, the frame product can be adsorbed by the suction cup module, and the sprue of the frame product can be clamped by the setting of the first clamp module and the second clamp module, so as to facilitate the removal of the frame product.
[0006] Preferably, the clamp module includes a fixed plate, and the fixed plate is equidistantly installed on the bottom of the second jig profile. The bottom of the fixed plate is fixedly connected to a clamp cylinder, and the output end of the clamp cylinder is fixedly connected to a clamp piece. The clamp cylinder drives the clamp piece to move, and the clamp piece can be used to assist in hooking the frame product, thereby helping the product to separate from the mold core.
[0007] Preferably, the first fixture module includes a first mounting plate, and the first mounting plate is equidistantly installed on the bottom of the first fixture profile. The outer side of the first mounting plate is fixedly connected to a first sprue clamp. The setting of the first sprue clamp facilitates the clamping of the sprue of the frame product and facilitates the removal of the frame product.
[0008] Preferably, the second fixture module includes a second mounting plate, the bottom of the second fixture profile is installed with a second mounting plate, the outer side of the second mounting plate is fixedly connected with a second sprue clamp, and the sprue of the frame product can be clamped by the setting of the second sprue clamp, making it convenient to take out the frame product.
[0009] Preferably, the suction cup module includes a connecting plate, a connecting plate is equidistantly installed on the bottom of the first jig profile, a suction cup is installed on the bottom of the connecting plate, and waist-shaped slots are equidistantly provided inside the connecting plate. The suction cup is used to assist in adsorbing and removing the frame product, and the waist-shaped slots can be used to adjust the horizontal and vertical positions of the connecting plate.
[0010] Preferably, a frame product is provided below the fixture fixing plate, and the setting of the frame product facilitates the use with the device, so that the frame product can be taken out through the device.
[0011] The present invention provides a frame removal jig. Compared with the prior art, it has the following advantages:
[0012] 1. The frame removal jig realizes the function of assisting in removing the frame product through the first clamp module, the second clamp module, the holding module and the suction cup module, and is easy to operate.
[0013] 2. The frame removal jig is highly adjustable and can be used with frame products of different sizes and types, thereby helping business owners reduce costs and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 It is an exploded view of the utility model;
[0016] Figure 3 This is a structural diagram of the utility model holding module;
[0017] Figure 4 This is a structural diagram of the first clamp module of the utility model;
[0018] Figure 5 This is a structural diagram of the second clamp module of the utility model;
[0019] Figure 6 It is a structural diagram of the suction cup module of the utility model.
[0020] In the figure: 1. Fixture fixing plate; 2. First fixture profile; 3. Second fixture profile; 4. U-shaped fixing block; 5. First fixture module; 6. Frame product; 7. Second fixture module; 8. Holding module; 9. Suction cup module; 10. Holding piece; 11. Holding cylinder; 12. Fixture plate; 13. First mounting plate; 14. First sprue clamp; 15. Second mounting plate; 16. Second sprue clamp; 17. Suction cup; 18. Connecting plate; 19. Waist-shaped slot. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 6 , the utility model provides a technical solution:
[0023] A frame removal jig comprises a jig fixing plate 1, a first jig profile 2 is symmetrically installed on the bottom of the jig fixing plate 1, a second jig profile 3 is symmetrically installed on the outside of the first jig profile 2 through a U-shaped fixing block 4, a suction cup module 9 is equidistantly provided at the bottom of the first jig profile 2, a first clamp module 5 is equidistantly provided at the bottom of the first jig profile 2, a second clamp module 7 is provided at the bottom of the second jig profile 3, and a holding module 8 is equidistantly provided at the bottom of the second jig profile 3; when in use, the jig fixing plate 1 is first fixed to the side posture group of the manipulator, and the size of the jig can be adjusted by sliding the U-shaped fixing block 4 along the first jig profile 2 and the second jig profile 3. After the adjustment is completed, the nut is tightened to fix the position. It is suitable for different product specifications, the frame product 6 can be adsorbed by the suction cup module 9, and the sprue of the frame product 6 can be clamped by the setting of the first clamp module 5 and the second clamp module 7, so that the frame product 6 is convenient to remove.
[0024] Furthermore, the clamp module 8 includes a fixed plate 12, and the fixed plate 12 is equidistantly installed on the bottom of the second jig profile 3. The bottom of the fixed plate 12 is fixedly connected to a clamp cylinder 11, and the output end of the clamp cylinder 11 is fixedly connected to a clamp piece 10. The clamp cylinder 11 drives the clamp piece 10 to move, and the clamp piece 10 can be used to assist in hooking the frame product 6, thereby helping the product to separate from the mold core.
[0025] Furthermore, the first fixture module 5 includes a first mounting plate 13, and the first mounting plate 13 is equidistantly installed on the bottom of the first fixture profile 2. The outer side of the first mounting plate 13 is fixedly connected to the first water outlet clamp 14. The setting of the first water outlet clamp 14 facilitates the clamping of the water outlet of the frame product 6 and facilitates the removal of the frame product 6.
[0026] Furthermore, the second fixture module 7 includes a second mounting plate 15, and the second mounting plate 15 is installed at the bottom of the second fixture profile 3. The outer side of the second mounting plate 15 is fixedly connected to a second water outlet clamp 16. The setting of the second water outlet clamp 16 can clamp the water outlet of the frame product 6, making it convenient to take out the frame product 6.
[0027] Furthermore, the suction cup module 9 includes a connecting plate 18, and the connecting plates 18 are equidistantly installed on the bottom of the first jig profile 2. A suction cup 17 is installed on the bottom of the connecting plate 18, and waist-shaped slots 19 are equidistantly opened inside the connecting plate 18. The setting of the suction cup 17 assists in adsorbing and removing the frame product 6, and the setting of the waist-shaped slots 19 can realize the horizontal and vertical direction position adjustment of the connecting plate 18.
[0028] Furthermore, a frame product 6 is provided below the fixture fixing plate 1. The provision of the frame product 6 facilitates the use with the device, so that the frame product 6 can be taken out through the device.
[0029] When in use, first fix the fixture fixing plate 1 on the side posture group of the manipulator, the first fixture profile 2 and the second fixture profile 3 are distributed in a crisscross shape, and the fixed nut slides in the groove of the profile. The size of the fixture can be adjusted steplessly to suit different product specifications. The device can be brought close to the frame product 6 through the manipulator, and the frame product 6 can be adsorbed through the suction cup module 9. The water outlet of the frame product 6 can be clamped through the setting of the first clamp module 5 and the second clamp module 7. Start the clamp cylinder 11, and the clamp cylinder 11 drives the clamp piece 10 to move. The clamp piece 10 can assist in hooking the frame product 6, thereby helping the product to separate from the mold core for easy use.
[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A frame removal jig, comprising a jig fixing plate (1), characterized in that: A first jig profile (2) is symmetrically mounted on the bottom of the jig fixing plate (1); a second jig profile (3) is symmetrically mounted on the outer side of the first jig profile (2) via a U-shaped fixing block (4); a suction cup module (9) is equidistantly mounted on the bottom of the first jig profile (2); a first clamp module (5) is equidistantly mounted on the bottom of the first jig profile (2); a second clamp module (7) is equidistantly mounted on the bottom of the second jig profile (3); and a gripper module (8) is equidistantly mounted on the bottom of the second jig profile (3).
2. The frame removal jig according to claim 1, characterized in that: The gripper module (8) includes a fixing plate (12), the fixing plate (12) is equidistantly mounted on the bottom of the second jig profile (3), the bottom of the fixing plate (12) is fixedly connected to a gripper cylinder (11), and the output end of the gripper cylinder (11) is fixedly connected to a gripper piece (10).
3. The frame removal jig according to claim 1, characterized in that: The first fixture module (5) comprises a first mounting plate (13), the first mounting plate (13) being equidistantly mounted on the bottom of the first fixture profile (2), and a first nozzle clamp (14) being fixedly connected to the outer side of the first mounting plate (13).
4. The frame removal jig according to claim 1, characterized in that: The second fixture module (7) comprises a second mounting plate (15), the second mounting plate (15) is mounted on the bottom of the second fixture profile (3), and a second nozzle clamp (16) is fixedly connected to the outer side of the second mounting plate (15).
5. The frame removal jig according to claim 1, characterized in that: The suction cup module (9) comprises a connecting plate (18), the bottom of the first fixture profile (2) is equidistantly provided with a connecting plate (18), the bottom of the connecting plate (18) is provided with a suction cup (17), and waist-shaped slots (19) are equidistantly provided inside the connecting plate (18).
6. The frame removal jig according to claim 1, characterized in that: A frame product (6) is provided below the jig fixing plate (1).