Steel wire rope unwinding device
By designing a wire rope unwinding device and utilizing a rotary drive mechanism to drive the extrusion plate to rotate, the problem of inconvenient operation in removing the wire rope from the spool is solved, and an efficient wire rope removal process is achieved, which is suitable for various spool sizes.
Patent Information
- Application Number
- CN202422492956.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-15
AI Technical Summary
When the wire rope is removed from the spool, it is inconvenient for workers to operate and the work efficiency is low.
A wire rope unwinding device is designed, which includes a base, a shaft, a rotating shaft, a receiving plate, a rolling drag reduction mechanism, a rotary drive mechanism, etc. The rotary drive mechanism drives the extrusion plate to rotate, and the friction force is used to rotate the I-spool, thereby simplifying the operation process.
It improves the convenience and work efficiency of the wire rope removal process, reduces labor intensity, and is suitable for I-spools of different sizes.
Smart Images

Figure CN223303879U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope releasing, in particular to a steel wire rope releasing device. Background Art
[0002] Wire rope is a rope made of multiple strands of steel wire, generally used in heavy load and large span situations. It has the advantages of high tensile strength, light weight and wear resistance. It is widely used in lifting, traction, transportation, ocean, petroleum and other fields.
[0003] In order to facilitate sales and transportation, wire rope manufacturers generally roll the wire rope on the spool for packaged sales. After purchasing, major manufacturers will remove the wire rope from the spool and install it on the equipment according to their own needs. However, when the workers release the wire rope from the spool, the wire rope wrapped around the spool is heavy as a whole, making it very difficult for the workers to turn the spool, making the operation extremely inconvenient and reducing work efficiency.
[0004] In view of the above-mentioned problems that when the steel wire rope is removed from the I-spool, the workers have difficulty in operation and the work efficiency is low, a steel wire rope releasing device is urgently needed. Summary of the Invention
[0005] Aiming at the problem that workers have difficulty in operating and have low working efficiency when removing the wire rope from the spool, the utility model proposes a wire rope releasing device to solve the above problems.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is a wire rope releasing device, comprising a base, a shaft cylinder is fixed on the top center of the base, a first rotating shaft is rotatably connected to the shaft cylinder, a receiving plate is fixed to the middle of the first rotating shaft, a rolling drag reduction mechanism is provided between the receiving plate and the base, a rotating seat is fixed on the side of the base, an I-shaped shaft is rotatably connected to the rotating seat, a support arm is fixed on the top of the I-shaped shaft, a rotary drive mechanism is installed on the support arm, an extrusion plate is transmission-connected to the rotary drive mechanism, a second rotating shaft is fixed to the bottom of the extrusion plate, and the second rotating shaft is connected to the first rotating shaft The axes are arranged relative to each other. When in use, the support arm is first rotated to one side, and then the I-shaped pulley with the wire rope is placed on the receiving plate by a crane. Then the support arm is rotated back so that the extrusion plate contacts the top of the I-shaped pulley. Then the staff starts the rotary drive mechanism, and the extrusion plate is driven to rotate by the rotary drive mechanism. The extrusion plate drives the I-shaped pulley to rotate through friction, and the wire rope is released, so that the staff can remove the wire rope. The overall operation is simple and easy to use, which can effectively improve work efficiency and has a good overall use effect.
[0007] Furthermore, the rolling drag reduction mechanism includes an annular chute formed on the top of the base. At least four ball holders are fixed to the bottom of the receiving plate. Each of the ball holders has a rolling ball rotatably connected to the bottom, and each of the balls is rotatably connected to the annular chute. This rotatable connection between the balls and the annular chute further improves the smoothness of the spool's rotation.
[0008] Furthermore, the rotary drive mechanism includes an installation box, which is fixed on the support arm. The internal rotation of the installation box is connected to a worm gear, which is meshed with a worm. A connecting rod is fixed to one end of the worm, and the connecting rod is rotationally connected to the support arm and the installation box. The end of the connecting rod away from the worm passes through the installation box and the support arm in sequence, and a turntable is fixed thereon. A handle is fixed on the turntable. The extrusion plate is connected to the worm gear through an adjustment unit. The staff operates the handle to rotate the turntable, so that the turntable drives the connecting rod to rotate, and the worm is driven to rotate by the connecting rod. The meshing connection between the worm and the worm wheel drives the worm wheel to rotate, and the worm wheel drives the adjusting unit and the extrusion plate to rotate through the worm wheel.
[0009] Furthermore, the rotary drive mechanism includes an installation box, which is fixed on the support arm. The interior of the installation box is rotatably connected to a worm gear, which is meshingly connected to a worm. A connecting rod is fixed to one end of the worm, which is rotatably connected to the support arm and the installation box. The end of the connecting rod away from the worm passes through the installation box and the support arm in sequence and is connected to a drive motor. The drive motor is fixedly installed on the support arm, and the extrusion plate is connected to the worm gear through an adjustment unit. The worm is driven to rotate by the drive motor, thereby reducing the labor intensity of the staff. The worm gear is driven to rotate through the meshing connection between the worm and the worm gear, and the adjusting unit and the extrusion plate are driven to rotate by the worm gear.
[0010] Furthermore, the adjusting unit includes an L-shaped plate, which is fixed on the mounting box. A threaded tube is fixed on the L-shaped plate. The inner side thread of the threaded tube is connected to a threaded rod. A rotating handle is fixed to the top of the threaded rod. A sealed bearing is provided at the bottom of the threaded rod. The lower end of the threaded rod is fixed to the inner ring of the sealed bearing. A cross rod is fixed to the lower end of the outer ring of the sealed bearing. The lower end of the cross rod passes through the mounting box and the worm gear in sequence. The cross rod is vertically slidably connected to the mounting box and the worm gear. The bottom of the cross rod is fixed to the extrusion plate. By turning the rotating handle by the staff, the threaded rod can be driven to rotate, so that the threaded rod moves up and down, and then the sealed bearing is driven up and down. The cross rod is driven up and down by the sealed bearing, and then the extrusion plate is driven up and down. The height between the extrusion plate and the receiving plate can be adjusted, so that the entire device can meet the use of I-shaped wheels of different sizes and has a wider range of applications.
[0011] Furthermore, at least four legs are fixed to the bottom of the base, and anti-slip pads are bonded to the bottoms of all the legs.
[0012] The beneficial effects of the utility model are:
[0013] The wire rope releasing device is a device in which a worker starts a rotating drive mechanism, which drives an extrusion plate to rotate. The extrusion plate drives the I-shaped wheel to rotate through friction, thereby releasing the wire rope so that the worker can remove the wire rope. The overall operation is simple and easy to use, which can effectively improve work efficiency and has a good overall use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the annular chute of the utility model.
[0017] Figure 3 This is a structural diagram of the support arm of the utility model.
[0018] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0019] Figure 5 This is a schematic structural diagram of the I-shaped wheel of the utility model.
[0020] In the figure: 1. Base; 2. Support leg; 3. Annular slide; 4. Shaft cylinder; 5. Socket plate; 6. First rotating shaft; 7. Ball holder; 8. Rolling ball; 9. Rotating seat; 10. I-shaped shaft; 11. Support arm; 12. L-shaped plate; 13. Threaded tube; 14. Threaded rod; 15. Rotating handle; 16. Cross rod; 17. Worm gear; 18. Worm; 19. Connecting rod; 20. Turntable; 21. Handle; 22. Mounting box; 23. Extrusion plate; 24. Second rotating shaft; 25. I-shaped pulley; 26. Wire rope; 27. Sealed bearing. DETAILED DESCRIPTION
[0021] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this patent.
[0022] like Figure 1-5 As shown, in this embodiment, a wire rope releasing device proposed by the present invention includes a base 1, at least four legs 2 are fixed to the bottom of the base 1, and anti-slip pads are bonded to the bottom of all legs 2. A shaft cylinder 4 is fixed to the top center of the base 1, and a first rotating shaft 6 is rotatably connected to the shaft cylinder 4. A receiving plate 5 is fixed to the middle of the first rotating shaft 6, and a rolling drag reduction mechanism is provided between the receiving plate 5 and the base 1. The rolling drag reduction mechanism includes an annular chute 3 opened at the top of the base 1, at least four ball holders 7 are fixed to the bottom of the receiving plate 5, and all the ball holders 7 are rotatably connected to the bottom of the balls 8, and all the balls 8 are rotatably connected to the annular chute 3. A swivel seat 9 is fixed to the side of the base 1, and an I-shaped shaft 10 is rotatably connected to the swivel seat 9. The top of the I-shaped shaft 10 A support arm 11 is fixed to the top, and the support arm 11 is in a 7-shape. A rotation drive mechanism is installed on the support arm 11, and the rotation drive mechanism is transmission-connected with an extrusion plate 23. In addition, as a preference, a protrusion that increases friction is provided at the bottom of the extrusion plate 23 or a gasket that increases friction is bonded thereto, which can increase the friction of the extrusion plate 23. A second rotating shaft 24 is fixed to the bottom of the extrusion plate 23, and the second rotating shaft 24 can be arranged opposite to the first rotating shaft 6. When the I-shaped wheel 25 with a wire rope wound thereon is placed on the receiving plate 5, the second rotating shaft 24 and the first rotating shaft 6 can be plugged into the axial center holes opened at the top and bottom of the I-shaped wheel 25, and can be rotationally connected through the ball 8 and the annular slide groove 3, thereby further improving the smoothness of the rotation of the I-shaped wheel 25.
[0023] The rotary drive mechanism includes a mounting box 22, which is fixed to the support arm 11. The interior of the mounting box 22 is rotatably connected to a worm gear 17, which is meshed with a worm 18. A connecting rod 19 is fixed to one end of the worm 18. The end of the connecting rod 19 fixed to the worm 18 passes through the support arm 11 and the mounting box 22 in sequence. The connecting rod 19 is rotatably connected to the support arm 11 and the mounting box 22. A turntable 20 is fixed to the end of the connecting rod 19 away from the worm 18. A handle 21 is fixed to the turntable 20, and the extrusion plate 2 The adjusting unit is connected to the worm gear 17 through transmission. At this time, the operator can rotate the turntable 20 by operating the handle 21, so that the turntable 20 drives the connecting rod 19 to rotate, and the connecting rod 19 drives the worm 18 to rotate. The meshing connection between the worm 18 and the worm gear 17 drives the worm gear 17 to rotate, and the worm gear 17 drives the adjusting unit and the extrusion plate 23 to rotate. In addition, as a preference, the end of the connecting rod 19 away from the worm gear 18 can also be connected to a drive motor to reduce the workload of the operator.
[0024] Specifically, the adjustment unit includes an L-shaped plate 12, which is fixed to the mounting box 22, a threaded tube 13 is fixed to the L-shaped plate 12, the inner side of the threaded tube 13 is threadedly connected to a threaded rod 14, a rotating handle 15 is fixed to the top of the threaded rod 14, a sealed bearing 27 is provided at the bottom of the threaded rod 14, and the inner ring of the sealed bearing 27 is fixed to the lower end of the threaded rod 14, a cross rod 16 is fixed to the lower end of the outer ring of the sealed bearing 27, the lower end of the cross rod 16 passes through the mounting box 22 and the worm gear 17 in sequence, and the cross rod 16 is connected to the mounting box 22. It is vertically slidably connected to the worm gear 17, and the bottom of the cross rod 16 is fixed to the extrusion plate 23. In this way, the staff can drive the threaded rod 14 to rotate by rotating the rotating handle 15, so that the threaded rod 14 moves up and down, and then drives the sealed bearing 27 to move up and down. The cross rod 16 is driven up and down by the sealed bearing 27, and then drives the extrusion plate 23 to move up and down. The height between the extrusion plate 23 and the receiving plate 5 can be adjusted, so that the entire device can meet the use of I-wheels 25 of different sizes, and has a wider range of applications.
[0025] When in use, first rotate the support arm 11 so that the extrusion plate 23 is away from the position directly above the receiving plate 5, and use the crane to place the spool 25 with the wire rope on the receiving plate 5, and make the first rotating shaft 6 be located in the axial hole on the spool 25, and rotate the support arm 11 so that the extrusion plate 23 is directly above the spool 25, and then rotate the rotating handle 15 of the adjustment unit so that the extrusion plate 23 contacts the top of the spool 25, and finally the staff starts the rotation drive mechanism, and the rotation drive mechanism drives the extrusion plate 23 to rotate. The extrusion plate 23 drives the spool 25 to rotate through friction, releasing the wire rope so that the staff can remove the wire rope. The sealed bearing 27 is arranged between the threaded rod 14 and the cross rod 16, so that when the worm gear 17 drives the cross rod 16 to rotate, it will not drive the threaded rod 14 to rotate, so that the contact force between the extrusion plate 23 and the spool 25 remains unchanged, ensuring the driving effect of the extrusion plate 23 on the spool 25. The overall operation is simple and easy to use, which can effectively improve work efficiency and has a good overall use effect.
[0026] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A wire rope releasing device, comprising a base (1), characterized in that: A shaft cylinder (4) is fixed at the top center of the base (1), a first rotating shaft (6) is rotatably connected to the shaft cylinder (4), a receiving plate (5) is fixed to the middle of the first rotating shaft (6), a rolling resistance reduction mechanism is provided between the receiving plate (5) and the base (1), a rotating seat (9) is fixed to the side of the base (1), an I-shaped shaft (10) is rotatably connected to the rotating seat (9), a support arm (11) is fixed to the top of the I-shaped shaft (10), a rotation drive mechanism is installed on the support arm (11), an extrusion plate (23) is transmission-connected to the rotation drive mechanism, a second rotating shaft (24) is fixed to the bottom of the extrusion plate (23), and the second rotating shaft (24) is arranged opposite to the first rotating shaft (6).
2. The wire rope releasing device according to claim 1, characterized in that: The rolling resistance reduction mechanism includes an annular chute (3) provided on the top of the base (1); at least four ball holders (7) are fixed to the bottom of the receiving plate (5); the bottoms of all the ball holders (7) are rotatably connected to rolling balls (8); and all the rolling balls (8) are rotatably connected to the annular chute (3).
3. The wire rope releasing device according to claim 1, characterized in that: The rotary drive mechanism includes a mounting box (22), the mounting box (22) being fixed on the support arm (11), the interior of the mounting box (22) being rotatably connected to a worm gear (17), the worm gear (17) being meshedly connected to a worm (18), one end of the worm gear (18) being fixed to a connecting rod (19), the connecting rod (19) being rotatably connected to the support arm (11) and the mounting box (22), the end of the connecting rod (19) away from the worm gear (18) sequentially passing through the mounting box (22) and the support arm (11) and then being fixed with a turntable (20), a handle (21) being fixed on the turntable (20), and an extrusion plate (23) being transmission-connected to the worm gear (17) through an adjustment unit.
4. The wire rope releasing device according to claim 1, characterized in that: The rotary drive mechanism includes a mounting box (22), the mounting box (22) is fixed on the support arm (11), the interior of the mounting box (22) is rotatably connected to a worm gear (17), the worm gear (17) is meshedly connected to a worm (18), one end of the worm (18) is fixed to a connecting rod (19), the connecting rod (19) is rotatably connected to the support arm (11) and the mounting box (22), the end of the connecting rod (19) away from the worm gear (18) sequentially passes through the mounting box (22) and the support arm (11) and is connected to a drive motor, the drive motor is fixedly mounted on the support arm (11), and the extrusion plate (23) is transmission-connected to the worm gear (17) through an adjustment unit.
5. The wire rope releasing device according to claim 3 or 4, characterized in that: The adjustment unit includes an L-shaped plate (12), the L-shaped plate (12) is fixed on the installation box (22), a threaded tube (13) is fixed on the L-shaped plate (12), the inner side of the threaded tube (13) is threadedly connected to a threaded rod (14), a rotating handle (15) is fixed to the top of the threaded rod (14), a sealed bearing (27) is provided at the bottom of the threaded rod (14), the lower end of the threaded rod (14) is fixed to the inner ring of the sealed bearing (27), a cross rod (16) is fixed to the lower end of the outer ring of the sealed bearing (27), the lower end of the cross rod (16) passes through the installation box (22) and the worm gear (17) in sequence, the cross rod (16) is vertically slidably connected to the installation box (22) and the worm gear (17), and the bottom of the cross rod (16) is fixed to the extrusion plate (23).
6. The wire rope releasing device according to claim 1, characterized in that: At least four legs (2) are fixed to the bottom of the base (1), and anti-slip pads are bonded to the bottoms of all the legs (2).