Rotary grid trash remover for pump station

By introducing an anti-settling mechanism and an ultrasonic water level sensor into the pump station rotary screen cleaner, the position and direction of the stirring claws can be dynamically adjusted, solving the problem of uneven stirring, achieving more efficient mixing of solid impurities and preventing sedimentation, and extending the service life of the equipment.

CN223304195UActive Publication Date: 2025-09-05HEFEI GUOAO EQUIP ENG CO LTD
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Patent Information

Application Number
CN202422717315.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-05
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The stirring claws of the existing pump station rotary screen cleaning machine cannot effectively deal with impurities of different shapes and densities, resulting in uneven stirring effect, and sedimentation and agglomeration still occur in some areas.

Method used

An anti-sinking mechanism is adopted, including installing a stirring claw on the claw rod at the bottom of the connecting plate, and detecting the depth of the water-miscellaneous mixture through an ultrasonic water level sensor, dynamically adjusting the insertion depth of the stirring claw, and at the same time using a motor-driven rotating component and a directional component to enable the stirring claw to rotate forward and backward and move up and down, thereby enhancing the stirring range and flexibility.

Benefits of technology

It achieves uniform stirring of solid impurities, reduces dead corners, prevents precipitation and agglomeration, improves overall stirring efficiency, and extends the service life of the stirring claws.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotary grille decontamination machine bodies, and provides a pump station rotary grille decontamination machine which comprises a connecting plate, and an anti-sinking mechanism for stirring fixed substances raked out by a grille decontamination machine is arranged at the top of the connecting plate; the anti-sinking mechanism comprises two claw rods arranged at the bottom of the connecting plate, and a plurality of stirring claws are fixedly mounted on the outer walls of the two claw rods. The stirring range of the stirring claw can be flexibly adjusted through the anti-settling mechanism, and solid impurities can be effectively prevented from settling and caking due to long-time standing through continuous stirring and dynamic adjustment, so that the stirring effect of the stirring claw on the solid impurities is effectively improved; according to the utility model, the depth of a water-impurity mixture is detected through the ultrasonic water level sensor, and the stretching depth of the stirring claw can be dynamically adjusted so as to accurately position and adapt to different water levels, so that the optimization can improve the stirring effect, reduce dead angles, ensure more uniform mixing, prevent solid precipitation and obviously improve the overall stirring efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary grille dirt remover bodies, and in particular to a pump station rotary grille dirt remover. Background Art

[0002] After searching, the patent with publication number CN210457543U discloses a rotary screen cleaning machine. After the rotary screen cleaning machine sieves out solid impurities, the user of the device turns on the servo motor, and the servo motor drives the linkage rod to rotate, thereby driving the vertical main wheel and the vertical follower wheel to rotate, thereby driving the horizontal wheel and the horizontal line wheel to rotate, thereby driving the stirring rod to rotate, thereby driving the stirring claw to stir the impurities and the fixed materials raked out by the screen cleaning machine to prevent the fixed materials from sinking to the bottom and agglomerating, and classifying and sorting the agglomerated materials.

[0003] The above device drives the stirring claws to stir the fixed materials raked out by the screen cleaner by rotating the stirring rod. However, the fixed stirring range of the stirring claws can easily lead to poor effect in preventing the fixed materials from settling to the bottom and agglomerating. The main reason is that the stirring claws in a fixed range cannot effectively cope with impurities of different shapes and densities, resulting in uneven stirring effect and sedimentation in some areas. Therefore, a pump station rotary screen cleaner is needed. Utility Model Content

[0004] In order to address the shortcomings of the existing technology, the present invention provides a pump station rotary screen cleaning machine to solve the technical problem of poor effect in preventing fixed materials from sinking to the bottom and agglomerating in the above-mentioned background technology.

[0005] The technical solution of the utility model is as follows: a pump station rotary grille cleaner, comprising a connecting plate, the top of which is provided with an anti-settling mechanism for stirring fixed materials raked out by the grille cleaner;

[0006] The anti-sinking mechanism includes two claw rods arranged at the bottom of the connecting plate, and a plurality of stirring claws are fixedly installed on the outer walls of the two claw rods. Two power mechanisms are arranged inside the connecting plate to make the two claw rods rotate forward and backward and move up and down at the same time.

[0007] Preferably, the power mechanism includes a threaded rod fixed at the top of the claw rod, the outer wall of the threaded rod is threadedly connected to a drive ring, the outer wall of the drive ring is fixedly connected to a mounting plate, the outer wall of the threaded rod is sleeved with a sleeve, the top of the connecting plate is provided with a rotating component to provide rotational force to the sleeve, and the interior of the sleeve is provided with a directional component that allows the threaded rod to slide in a directional manner along its inner wall.

[0008] Preferably, the orientation assembly includes a clamping block fixed to the outer wall of the threaded rod, and a rail groove is provided on the inner wall of the sleeve, and the clamping block moves up and down along the height direction of the rail groove.

[0009] Preferably, the rotating assembly includes a motor fixed on the top of the connecting plate, the output end of the motor is fixedly connected to gear 1, gear 1 is engaged with gear 2, and the sleeve is fixed on the bottom of gear 2.

[0010] Preferably, a conical striking block is fixedly connected to the outer wall of the stirring claw to reduce the damaging force of the fixed material on the stirring claw.

[0011] Preferably, an ultrasonic water level sensor is fixedly installed on the bottom of the mounting plate to detect the depth of the water-impurity mixture.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model can flexibly adjust the stirring range of the stirring claw through the anti-settling mechanism. Through continuous stirring and dynamic adjustment, it can effectively prevent solid impurities from settling and agglomerating due to long-term standing, thereby effectively improving the stirring effect of the stirring claw on solid impurities.

[0014] 2. The utility model detects the depth of the water-miscellaneous mixture through an ultrasonic water level sensor and can dynamically adjust the insertion depth of the stirring claws, thereby accurately positioning and adapting to different water levels. This optimization can improve the stirring effect, reduce dead corners, ensure more uniform mixing, prevent solid precipitation, and significantly improve the overall stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure proposed by the utility model;

[0018] Figure 3 The utility model proposed Figure 2 Schematic diagram of the planar structure;

[0019] Figure 4 The utility model proposed Figure 3 Schematic diagram of the enlarged structure of A in the figure.

[0020] In the figure: 1. Connecting plate; 2. Anti-sinking mechanism; 21. Motor; 22. Gear 1; 23. Gear 2; 24. Sleeve; 25. Threaded rod; 26. Drive ring; 27. Mounting plate; 28. Claw rod; 29. ​​Stirring claw; 3. Conical impact block; 4. Ultrasonic water level sensor. DETAILED DESCRIPTION

[0021] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Existing devices use a stirring rod to drive a stirring claw to stir the fixed material raked out by the screen cleaning machine. However, the fixed stirring range of the stirring claw can easily lead to poor results in preventing the fixed material from settling and agglomerating. The main reason is that the fixed range of the stirring claw cannot effectively cope with impurities of different shapes and densities, resulting in uneven stirring effect and sedimentation in some areas. Figure 1-Figure 4 This embodiment provides a pump station rotary screen cleaner, including a connecting plate 1, which is connected to the rotary screen cleaner body through nuts.

[0023] refer to Figure 3 As shown, an ultrasonic water level sensor 4 is fixedly installed at the bottom of the mounting plate 27 for detecting the depth of the water-impurity mixture. The ultrasonic water level sensor 4 detects the depth of the water-impurity mixture by emitting and receiving ultrasonic signals. Specifically, the ultrasonic water level sensor 4 emits high-frequency ultrasonic pulses to the water surface. When the ultrasonic wave encounters the water surface, it will be reflected back to the ultrasonic water level sensor 4. The ultrasonic water level sensor 4 records the time from the emission to the reception of the ultrasonic wave. According to the speed of sound and time, the depth of the water-impurity mixture is calculated using a formula. This method has the advantages of non-contact, accurate and real-time monitoring. The depth result detected by the ultrasonic water level sensor 4 is transmitted to the water surface. To an external controller, the controller controls the rotation amplitude of the rotating component and thus controls the insertion depth of the stirring claw 29, which can improve the stirring effect. By detecting the depth of the water-impurity mixture, the stirring claw 29 can work at the optimal position, thereby enhancing the stirring and mixing effect of solid impurities. The insertion depth of the stirring claw 29 is dynamically adjusted according to the water level change to ensure effective stirring at different depths and prevent solid precipitation. The optimized stirring depth can also cover a larger range, reduce the unstirred area, and improve the overall stirring efficiency. The appropriate depth can also ensure that the stirring claw 29 is in full contact with the water-impurity mixture, thereby achieving a more uniform mixing effect.

[0024] refer to Figure 2-Figure 4As shown, the existing device drives the stirring claw 29 to stir the fixed material raked out by the grille cleaner by rotating the stirring rod. However, the fixed stirring range of the stirring claw 29 can easily lead to a poor effect in preventing the fixed material from sinking to the bottom and agglomerating. The main reason is that the stirring claw 29 with a fixed range cannot effectively cope with impurities of different shapes and densities, resulting in uneven stirring effect, and sedimentation will still occur in some areas. In order to effectively improve the stirring effect and prevent impurities from sinking to the bottom and agglomerating, the following settings are made: an anti-sinking mechanism 2 for stirring the fixed material raked out by the grille cleaner is provided on the top of the connecting plate 1. The anti-sinking mechanism 2 includes two claw rods 28 arranged at the bottom of the connecting plate 1, and the outer walls of the two claw rods 28 A plurality of stirring claws 29 are fixedly installed on each of the connecting plates 1. Two power mechanisms are provided inside the connecting plate 1 to enable the two claw rods 28 to rotate forward and reverse and move up and down simultaneously. The power mechanisms include a threaded rod 25 fixed to the top of the claw rod 28. The outer wall of the threaded rod 25 is threadedly connected to a drive ring 26. The outer wall of the drive ring 26 is fixedly connected to a mounting plate 27. The outer wall of the threaded rod 25 is sleeved with a sleeve 24. A rotating assembly that provides rotational force for the sleeve 24 is provided on the top of the connecting plate 1. The rotating assembly includes a motor 21 fixed to the top of the connecting plate 1. The output end of the motor 21 is fixedly connected to a gear 1 22. The gear 1 22 is meshed with a gear 2 23. The sleeve 24 is fixed to the bottom of the gear 2 23. The interior of the sleeve 24 is provided with a directional assembly that enables the threaded rod 25 to slide in a directional manner along its inner wall. The directional assembly includes a block fixed to the outer wall of the threaded rod 25. The inner wall of the sleeve 24 is provided with a rail groove. The block moves up and down along the height direction of the rail groove. After the user screens out the solid impurities on the rotary screen cleaning machine, the motor 21 is started to drive the output end drive gear 1 22 to rotate forward and reverse. The rotation of gear 1 22 engages with gear 2 23 to drive the sleeve 24 to rotate. This movement can change the direction of the stirring claw 29 and increase the uniformity of stirring. The threaded rod 25 is stuck in the rail groove through the block to ensure that it rotates synchronously with the sleeve 24. At the same time, the threaded connection with the drive ring 26 allows the stirring claw 29 to move up and down. This design enhances the flexibility and adjustability of the stirring claw 29 and can cover a larger stirring range. By moving up and down and rotating forward and backward, the stirring claw 29 can effectively reach more solid impurities, reduce dead angles, and avoid impurity deposition. Through continuous stirring and dynamic adjustment, the solid impurities can be effectively prevented from settling and agglomerating due to long-term standing.

[0025] refer to Figure 2 As shown, the outer wall of the stirring claw 29 is fixedly connected with a conical impact block 3, which is used to reduce the damaging force of the fixed material on the stirring claw 29. The design of the conical impact block 3 can effectively reduce the damaging force of the fixed material on the stirring claw 29. The conical structure helps to disperse the impact force, thereby reducing concentrated stress and reducing the direct impact on the stirring claw 29 when it comes into contact with the fixed material. In addition, it can also guide the flow of materials, reduce friction and wear, and extend the service life of the stirring claw 29.

[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pump station rotary screen cleaning machine, comprising a connecting plate (1), characterized in that: The top of the connecting plate (1) is provided with an anti-settling mechanism (2) for stirring the fixed material raked out by the grid decontamination machine; The anti-sinking mechanism (2) comprises two claw rods (28) arranged at the bottom of the connecting plate (1), a plurality of stirring claws (29) are fixedly mounted on the outer walls of the two claw rods (28), and two power mechanisms are arranged inside the connecting plate (1) to enable the two claw rods (28) to rotate forward and reverse and move up and down simultaneously.

2. A pump station rotary screen cleaning machine according to claim 1, characterized in that: The power mechanism comprises a threaded rod (25) fixed on the top of a claw rod (28); the outer wall of the threaded rod (25) is threadedly connected to a driving ring (26); the outer wall of the driving ring (26) is fixedly connected to a mounting plate (27); the outer wall of the threaded rod (25) is sleeved with a sleeve (24); a rotating assembly for providing a rotating force to the sleeve (24) is provided at the top of the connecting plate (1); and a directional assembly for causing the threaded rod (25) to slide directionally along its inner wall is provided inside the sleeve (24).

3. A pump station rotary screen cleaning machine according to claim 2, characterized in that: The orientation assembly comprises a clamping block fixed on the outer wall of the threaded rod (25); a rail groove is provided on the inner wall of the sleeve (24); and the clamping block moves up and down along the height direction of the rail groove.

4. A pump station rotary screen cleaning machine according to claim 2, characterized in that: The rotating assembly comprises a motor (21) fixed on the top of the connecting plate (1), an output end of the motor (21) is fixedly connected to a gear 1 (22), the gear 1 (22) is meshed with a gear 2 (23), and a sleeve (24) is fixed to the bottom of the gear 2 (23).

5. The pump station rotary screen cleaning machine according to claim 1, characterized in that: The outer wall of the stirring claw (29) is fixedly connected with a conical striking block (3) for reducing the damaging force of the fixed material on the stirring claw (29).

6. The pump station rotary screen cleaning machine according to claim 2, characterized in that: An ultrasonic water level sensor (4) is fixedly mounted on the bottom of the mounting plate (27) for detecting the depth of the water-impurity mixture.

Citation Information

Patent Citations

  • Rotary grid trash remover

    CN210457543U