Surface treatment device for component of single-nozzle water-jet loom

Abstract

The utility model relates to the technical field of loom component surface treatment, in particular to a single-nozzle water-jet loom component surface treatment device which comprises an electrophoresis pool used for surface treatment of a single-nozzle water-jet loom component, and the two ends of the electrophoresis pool are fixedly provided with a first electrophoresis pool auxiliary groove and a second electrophoresis pool auxiliary groove respectively. The first electrophoresis cell auxiliary tank and the second electrophoresis cell auxiliary tank are communicated and connected through an electrophoresis liquid backflow circulating system; the electrophoresis liquid backflow circulating system comprises a circulating pump body which is fixedly mounted on one side of the first electrophoresis pool attached groove through a mounting seat, a filter box which is fixedly mounted on the same side of the second electrophoresis pool attached groove, and a circulating electrophoresis liquid pipeline which is positioned on the same side of the electrophoresis pool, and a filter main body is fixedly mounted in the filter box; on the whole, under the condition that the surface treatment effect of the single-nozzle water-jet loom component is guaranteed, the stability of the electrophoresis process and the accuracy of the result are guaranteed, the replacement frequency of the electrophoresis liquid is reduced, then water resources can be saved, and efficient production and machining of the single-nozzle water-jet loom component are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of surface treatment of loom components, in particular to a surface treatment device for loom components using a single-nozzle water jet. Background Art

[0002] The main reason for surface treatment during the production of single-nozzle water jet loom parts is to improve the corrosion resistance, wear resistance, decorativeness and other special functions of the parts. Surface treatment forms a surface layer with different mechanical, physical and chemical properties on the surface of the base material to meet the specific requirements of the product.

[0003] At present, electrophoresis treatment is a commonly used surface treatment method for single-nozzle water jet loom components. The main reason is that the electrophoresis process can provide a more uniform and corrosion-resistant coating, thereby improving the corrosion resistance and service life of the components. The electrophoresis treatment method causes the paint particles to be deposited on the surface of the workpiece under the action of the electric field force by applying electricity, forming a uniform coating. Compared with manual painting, this treatment method can provide a more uniform and corrosion-resistant coating. It is particularly suitable for components that require high-quality coatings. Specifically for single-nozzle water jet loom components, electrophoresis treatment can enhance the corrosion resistance of the components and improve the durability and service life of the loom.

[0004] At the same time, in order to ensure the surface treatment effect of the single-nozzle water jet loom components and ensure the stability of the electrophoresis process and the accuracy of the results, the electrophoresis fluid inside the electrophoresis pool needs to be replaced regularly, which results in a large amount of water resources being consumed in the entire surface treatment process and is not conducive to the efficient production and processing of single-nozzle water jet loom components. Utility Model Content

[0005] The purpose of the present utility model is to provide a surface treatment device for single-nozzle water jet loom components. Through the design of the first electrophoresis tank attachment tank, the second electrophoresis tank attachment tank and the electrophoresis liquid reflux circulation system, the electrophoresis liquid can be refluxed and recycled during the overall electrophoresis, thereby reducing the number of times the electrophoresis liquid is replaced while ensuring the surface treatment effect of the single-nozzle water jet loom components and ensuring the stability of the electrophoresis process and the accuracy of the results, thereby saving water resources and facilitating the efficient production and processing of single-nozzle water jet loom components, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A surface treatment device for single-nozzle water jet loom components includes an electrophoretic pool for surface treatment of single-nozzle water jet loom components, wherein a first electrophoretic pool attachment tank and a second electrophoretic pool attachment tank are fixedly installed at both ends of the electrophoretic pool, and the first electrophoretic pool attachment tank and the second electrophoretic pool attachment tank are connected through an electrophoretic liquid reflux circulation system. The electrophoretic liquid reflux circulation system includes a circulation pump body fixedly installed on one side of the first electrophoretic pool attachment tank through a mounting seat, a filter box fixedly installed on the same side of the second electrophoretic pool attachment tank, and a circulating electrophoretic liquid pipeline located on the same side of the electrophoretic pool, a filter body fixedly installed inside the filter box, a suction tube with an electromagnetic valve fixedly installed on the outer surface of the filter body near the bottom end of one side of the second electrophoretic pool attachment tank, a electrophoretic liquid filter element embedded in the interior of the filter body, and a sealing cover fixedly installed on the top of the filter body.

[0008] As a preferred solution of the present invention, the liquid outlet on the circulation pump body and the first electrochemical pool attachment tank are connected through a pipe body, the liquid inlet on the circulation pump body and the filter body are connected through a circulating swimming liquid pipeline, and the filter body and the second electrochemical pool attachment tank are connected through a suction tube with a solenoid valve.

[0009] As a preferred solution of the present invention, a through hole is formed in the center of the sealing cover, and the end of the circulating swimming liquid pipeline away from the circulating pump body passes through the inside of the through hole and extends to the inside of the swimming liquid filter element.

[0010] As a preferred solution of the present invention, a backwash pipe with a solenoid valve and a sewage pipe with a solenoid valve are fixedly installed at the upper and lower ends of the outer surface of the filter body away from the second electrochemical tank attachment tank. A high-pressure water pump is installed through the end of the backwash pipe with a solenoid valve away from the filter body. The high-pressure water pump is fixedly installed on the inner wall of the filter box through a pump seat, and a PLC controller is fixedly installed inside the pump seat.

[0011] As a preferred solution of the present invention, the PLC controller is electrically connected to the backflush pipe with a solenoid valve, the sewage pipe with a solenoid valve, and the solenoid valve on the suction pipe with a solenoid valve through wires.

[0012] As a preferred solution of the present invention, several groups of equally spaced anode tubes are fixedly installed on both sides of the inner wall of the electrophoresis pool through fixed brackets, and polar liquid inlet pipes and polar liquid return pipes are fixedly installed near the bottom end of the outer surface of the electrophoresis pool. The several groups of equally spaced anode tubes and the polar liquid inlet pipes and polar liquid return pipes are respectively connected through the liquid inlet connecting pipe body and the liquid return connecting pipe body, and the polar liquid inlet pipe and the polar liquid return pipe are both connected to the anode circulation system.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] In the present invention, the design of the first electrophoresis tank attachment tank, the second electrophoresis tank attachment tank and the electrophoresis liquid reflux circulation system can make it possible to reflux and recycle the electrophoresis liquid during the overall electrophoresis, thereby reducing the number of times the electrophoresis liquid is replaced while ensuring the surface treatment effect of the single-nozzle water jet loom components and ensuring the stability of the electrophoresis process and the accuracy of the results, thereby saving water resources and facilitating the efficient production and processing of the single-nozzle water jet loom components, thereby solving the problems raised in the above-mentioned background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the electrothermal pool in the present utility model;

[0017] Figure 3 Schematic diagram of the three-dimensional structure of the electrophoresis liquid reflux circulation system in the present invention;

[0018] Figure 4 This is a schematic diagram of the expanded three-dimensional structure of the filter box in the present invention;

[0019] Figure 5 This is a schematic diagram of the expanded three-dimensional structure of the filter body in the present invention.

[0020] In the figure: 1. Electrophoresis pool; 11. Fixed base; 12. Anode tube; 13. Electrophoresis liquid inlet pipeline; 14. Electrophoresis liquid return pipeline; 15. Liquid inlet connecting pipe body; 16. Liquid return connecting pipe body; 2. First electrophoresis pool auxiliary tank; 3. Second electrophoresis auxiliary tank; 4. Electrophoresis liquid reflux circulation system; 41. Mounting base; 42. Circulation pump body; 43. Filter box; 44. Circulating electrophoresis liquid pipeline; 45. Filter body; 451. Suction tube with solenoid valve; 452. Electrophoresis liquid filter element; 453. Sealing cover; 4531. Perforation; 454. Backflush pipe with solenoid valve; 4541. High-pressure water pump; 4542. Pump base; 4543. PLC controller; 455. Drain pipe with solenoid valve. DETAILED DESCRIPTION

[0021] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] Example:

[0023] The present invention provides a surface treatment device for single-nozzle water jet loom components. The design of a first electrophoresis tank attachment tank, a second electrophoresis tank attachment tank, and an electrophoresis liquid reflux circulation system allows the electrophoresis liquid to be refluxed and recycled during the overall electrophoresis process. This reduces the number of electrophoresis liquid replacements while ensuring the surface treatment effect of the single-nozzle water jet loom components and the stability and accuracy of the electrophoresis process. This saves water resources and facilitates the efficient production and processing of single-nozzle water jet loom components, thereby resolving the problems raised in the aforementioned background technology.

[0024] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0025] A surface treatment device for a single-nozzle water jet loom component includes an electrochemical pool 1 for surface treatment of single-nozzle water jet loom components. Both sides of the inner wall of the electrochemical pool 1 are fixedly mounted with a plurality of groups of equidistantly distributed anode tubes 12 through fixed bases 11. A polar liquid inlet pipe 13 and a polar liquid return pipe 14 are fixedly mounted near the bottom of the outer surface of the electrochemical pool 1. The plurality of groups of equidistantly distributed anode tubes 12 and the polar liquid inlet pipe 13 and the polar liquid return pipe 14 are respectively connected through a liquid inlet connecting pipe body 15 and a liquid return connecting pipe body 16. The polar liquid inlet pipe 13 and the polar liquid return pipe 14 are both connected to the anode circulation system. During treatment, the single-nozzle water jet loom is hoisted by a hoisting device. The water loom components are transported and immersed in the interior of the electrophoretic pool 1 containing the electrophoretic liquid. At the same time, the anodes inside several groups of equally spaced anode tubes 12 are energized, and the anode circulation system is in operation. In combination with the anode liquid inlet pipe 13, the anode liquid return pipe 14, the liquid inlet connecting pipe body 15, and the liquid return connecting pipe body 16, the anode liquid inside the several groups of equally spaced anode tubes 12 is circulated and discharged. This can effectively control the pH value of the electrophoretic pool 1 so that it is always maintained within a reasonable range, thereby avoiding the influence of pH imbalance on the surface treatment quality of the single-nozzle water jet loom components. In addition, the design of the fixed bracket 11 can make the anode tube 12 more convenient to disassemble and assemble;

[0026] A first electrophoresis tank attachment tank 2 and a second electrophoresis tank attachment tank 3 are fixedly installed at both ends of the electrophoresis tank 1. The first electrophoresis tank attachment tank 2 and the second electrophoresis tank attachment tank 3 are connected through an electrophoresis liquid reflux circulation system 4. The design of the first electrophoresis tank attachment tank 2 and the second electrophoresis tank attachment tank 3 can eliminate bubbles on the surface of the electrophoresis liquid inside the electrophoresis tank 1, and the electrophoresis liquid overflows from the tank to the attachment tank through the overflow port to maintain the stability and uniformity of the liquid level in the main tank. The electrophoresis liquid reflux circulation process can also be prevented from affecting the surface treatment of the single-nozzle water jet loom components in the electrophoresis tank 1, making it more stable.

[0027] Among them, the electrophoresis liquid reflux circulation system 4 includes a circulation pump body 42 fixedly installed on one side of the first electrophoresis pool attachment tank 2 through a mounting seat 41, a filter box 43 fixedly installed on the same side of the second electrophoresis pool attachment tank 3, and a circulating swimming liquid pipeline 44 located on the same side of the electrophoresis pool 1. The liquid outlet on the circulation pump body 42 and the first electrophoresis pool attachment tank 2 are connected through a pipe body, and a filter body 45 is fixedly installed inside the filter box 43. The liquid inlet on the circulation pump body 42 and the filter body 45 are connected through the circulating swimming liquid pipeline 44. A suction pipe 451 with a solenoid valve is fixedly installed on the outer surface of the filter body 45 near the bottom end of one side of the second electrophoresis pool attachment tank 3. The filter body 45 and the second electrophoresis pool attachment tank 3 are connected through the suction pipe 451 with a solenoid valve. A swimming liquid filter element 452 is embedded in the interior of the filter body 45, and a sealing cover 453 is fixedly installed on the top of the filter body 45. The center of the sealing cover 453 A through-hole 4531 is provided through the electrophoretic liquid pipe 44, and one end of the circulating liquid pipe 44 away from the circulating pump body 42 passes through the inside of the through-hole 4531 and extends to the inside of the electrophoretic liquid filter element 452. When the electrophoretic liquid reflux circulation system 4 is in operation, the pipette 451 with the solenoid valve is first opened, and the circulating pump body 42 works. Under its action, the electrophoretic liquid inside the second electrophoretic pool attachment tank 3 enters the interior of the filter body 45 through the pipette 451 with the solenoid valve, and is filtered through the electrophoretic liquid filter element 452. At this time, the filtered electrophoretic liquid is transported through the circulating liquid pipe 44, and finally enters the interior of the first electrophoretic pool attachment tank 2 through the circulating pump body 42, thereby realizing the continuous reflux circulation of the electrophoretic liquid. While ensuring the surface treatment effect of the single-nozzle water jet loom components and ensuring the stability of the electrophoresis process and the accuracy of the results, the number of times the electrophoretic liquid is replaced can be reduced, thereby saving water resources and being beneficial to the efficient production and processing of single-nozzle water jet loom components.

[0028] In addition, in this embodiment, please refer to Figure 5A backflush pipe 454 with a solenoid valve and a drain pipe 455 with a solenoid valve are fixedly installed at the upper and lower ends of the outer surface of the filter body 45 away from the second electrochemical tank attachment tank 3. A high-pressure water pump 4541 is installed through the end of the backflush pipe 454 with a solenoid valve away from the filter body 45. The high-pressure water pump 4541 is fixedly installed on the inner wall of the filter box 43 through a pump seat 4542. A PLC controller 4543 is fixedly installed inside the pump seat 4542. The PLC controller 4543 is electrically connected to the backflush pipe 454 with a solenoid valve, the drain pipe 455 with a solenoid valve, and the solenoid valves on the liquid suction pipe 451 with a solenoid valve through wires. When running to a certain cycle, the PLC controller 4543 Under control, the liquid suction pipe 451 with the solenoid valve is closed, and the backwash pipe 454 with the solenoid valve and the sewage pipe 455 with the solenoid valve are opened. At the same time, the high-pressure water pump 4541 works to transport high-pressure cleaning liquid into the filter body 45 to clean the filter residue on the outer surface of the electrophoresis liquid filter element 452, and finally discharge it through the sewage pipe 455 with the solenoid valve. After the backwash is completed, the backwash pipe 454 with the solenoid valve and the sewage pipe 455 with the solenoid valve are automatically closed, and the liquid suction pipe 451 with the solenoid valve is opened to continue the continuous reflux circulation of the electrophoresis liquid. The design of automatic backwashing of the entire device can ensure the smoothness of the reflux circulation of the electrophoresis liquid, avoid blockage, and realize automated management, which is more convenient and efficient.

[0029] It should be noted here that the circulation pump body, solenoid valve, high-pressure water pump, PLC controller and anode circulation system are all existing technologies and will not be described in detail here.

[0030] In this embodiment, the implementation scenario is specifically as follows: during treatment, the single-nozzle water jet loom components are transported by hoisting equipment and immersed in the interior of the electrophoretic tank 1 containing the electrophoretic liquid, and at the same time, the anodes inside several groups of equally spaced anode tubes 12 are energized, and the anode circulation system is running. In combination with the anode liquid inlet pipe 13, the anode liquid return pipe 14, the liquid inlet connecting pipe body 15, and the liquid return connecting pipe body 16, the anode liquid inside several groups of equally spaced anode tubes 12 is circulated and discharged, which can effectively control the pH value of the electrophoretic tank 1 so that it is always maintained within a reasonable range. In order to avoid the influence of pH imbalance on the surface treatment quality of the single-nozzle water jet loom parts, and during the operation of the electrophoresis liquid reflux circulation system 4, the suction pipe 451 with the electromagnetic valve is first opened, and the circulation pump body 42 works. Under its action, the electrophoresis liquid inside the second electrophoresis pool attachment tank 3 enters the interior of the filter body 45 through the suction pipe 451 with the electromagnetic valve, and is filtered through the electrophoresis liquid filter element 452. At this time, the filtered electrophoresis liquid is transported through the circulation electrophoresis liquid pipeline 44, and finally enters the electrophoresis liquid through the circulation pump body 42. The interior of the first electrophoresis tank attachment tank 2 is used to realize the continuous reflux circulation of the electrophoresis liquid. Under the premise of ensuring the surface treatment effect of the single-nozzle water jet loom components and ensuring the stability of the electrophoresis process and the accuracy of the results, the number of replacements of the electrophoresis liquid can be reduced, thereby saving water resources and being beneficial to the efficient production and processing of the single-nozzle water jet loom components. When a certain cycle is reached, under the control of the PLC controller 4543, the suction pipe 451 with the electromagnetic valve is closed, and the backwash pipe 454 with the electromagnetic valve and the sewage pipe 455 with the electromagnetic valve are closed. When backwashing is completed, the backwash pipe 454 with the solenoid valve and the sewage pipe 455 with the solenoid valve are automatically closed, and the liquid suction pipe 451 with the solenoid valve is opened to continue the continuous reflux circulation of the electrophoretic liquid. The smoothness of the reflux circulation of the electrophoretic liquid can be guaranteed by the design of automatic backwashing of the entire device.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device for a single-nozzle water jet loom component, comprising an electrochemical tank (1) for surface treatment of a single-nozzle water jet loom component, characterized in that: The two ends of the electrophoretic pool (1) are respectively fixedly mounted with a first electrophoretic pool attachment tank (2) and a second electrophoretic pool attachment tank (3). The first electrophoretic pool attachment tank (2) and the second electrophoretic pool attachment tank (3) are connected through an electrophoretic liquid reflux circulation system (4). The electrophoretic liquid reflux circulation system (4) includes a circulation pump body (42) fixedly mounted on one side of the first electrophoretic pool attachment tank (2) through a mounting seat (41), a filter box (43) fixedly mounted on the same side of the second electrophoretic pool attachment tank (3), and a circulating swimming liquid pipeline (44) located on the same side of the electrophoretic pool (1). A filter body (45) is fixedly mounted inside the filter box (43). A liquid suction pipe (451) with a solenoid valve is fixedly mounted on the outer surface of the filter body (45) near the bottom end of one side of the second electrophoretic pool attachment tank (3). A swimming liquid filter element (452) is embedded in the interior of the filter body (45). A sealing cover (453) is fixedly mounted on the top of the filter body (45).

2. The surface treatment device for a single-nozzle water jet loom component according to claim 1, characterized in that: The liquid outlet on the circulation pump body (42) and the first electrochemical pool attachment tank (2) are connected through a pipe body, the liquid inlet on the circulation pump body (42) and the filter body (45) are connected through a circulating swimming liquid pipeline (44), and the filter body (45) and the second electrochemical pool attachment tank (3) are connected through a liquid suction pipe (451) with a solenoid valve.

3. The surface treatment device for a single-nozzle water jet loom component according to claim 1, characterized in that: A through-hole (4531) is provided through the center of the sealing cover (453), and the end of the circulating swimming liquid pipe (44) away from the circulating pump body (42) passes through the inside of the through-hole (4531) and extends to the inside of the swimming liquid filter element (452).

4. The surface treatment device for a single-nozzle water jet loom component according to claim 1, characterized in that: A backwash pipe (454) with a solenoid valve and a sewage pipe (455) with a solenoid valve are fixedly installed at the upper and lower ends of the outer surface of the filter body (45) away from the second electrochemical tank (3), respectively. A high-pressure water pump (4541) is installed through the end of the backwash pipe (454) with a solenoid valve away from the filter body (45). The high-pressure water pump (4541) is fixedly installed on the inner wall of the filter box (43) through a pump seat (4542), and a PLC controller (4543) is fixedly installed inside the pump seat (4542).

5. The surface treatment device for a single-nozzle water jet loom component according to claim 4, characterized in that: The PLC controller (4543) is electrically connected to the backflush pipe (454) with a solenoid valve, the sewage pipe (455) with a solenoid valve, and the solenoid valve on the liquid suction pipe (451) with a solenoid valve via wires.

6. The surface treatment device for a single-nozzle water jet loom component according to claim 1, characterized in that: A plurality of groups of equally spaced anode tubes (12) are fixedly mounted on both sides of the inner wall of the electrochemical pool (1) via fixed holders (11); a cathode liquid inlet pipe (13) and an cathode liquid return pipe (14) are fixedly mounted on the outer surface of the electrochemical pool (1) near the bottom end; the plurality of equally spaced anode tubes (12) and the cathode liquid inlet pipe (13) and the cathode liquid return pipe (14) are respectively connected through an inlet connecting pipe body (15) and a return connecting pipe body (16); and the cathode liquid inlet pipe (13) and the cathode liquid return pipe (14) are both connected to an anode circulation system.

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