Novel efficient extrusion tearing machine
By introducing extrusion seats, adjustment blocks and filter structures into the extrusion tear machine, the complex problem of extrusion tear force adjustment in the prior art is solved, and the extrusion crushing effect is improved and the convenient separation of wood fiber liquid separation is improved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202422081306.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the prior art, adjusting the extrusion tearing force of the extrusion tearing machine is more complicated, and the equipment needs to be shut down and replaced with the spiral structure, which is inconvenient to use.
A new high-efficiency extrusion tearing machine is designed to achieve flexible adjustment of extrusion pressure and crushing time through the combination of extrusion seat, adjustment block, extrusion spring and knob, and separation of wood fibers and liquids is achieved through the feed silo and filter.
The adjustment process of the extrusion tearing machine is simplified, the extrusion and crushing effect is improved, and the separation of wood fibers and liquids is conveniently achieved, improving production efficiency.
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Figure CN223304763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of papermaking machinery, in particular to a novel high-efficiency extrusion tearing machine. Background Art
[0002] The main raw materials for paper are plant fibers, such as wood pulp, straw pulp, and cotton pulp. Wood pulp is the most commonly used raw material in modern paper production. The extrusion tearing machine is the primary equipment used in pulping lines in the papermaking industry. The screw shaft's diameter gradually increases along the discharge direction, decreasing the space between the screw shaft and the outer filter drum. During operation, material enters the feed inlet and is transported forward by the screw shaft. The screw shaft and the outer filter drum squeeze and tear the wood chips, removing moisture, air, and some water-soluble substances from the chips.
[0003] A search revealed that Chinese patent publication number CN214782882U discloses a spiral extrusion and tearing machine, comprising a base, a cover, a transmission mechanism, an extrusion and tearing mechanism, a feed port, a discharge port, a flushing water pipe, and a filter drum. The transmission mechanism is mounted slightly to the left of the top center of the base, the cover is connected to the right end of the transmission mechanism, the extrusion and tearing mechanism is mounted within the cover, the feed port is mounted on the left of the top of the cover, the discharge port is mounted on the right end of the cover, a flushing water pipe is mounted on the top of the cover to the right of the feed port, and a filter drum is mounted between the extrusion and tearing mechanism and the inner wall of the cover. The high-pressure spiral in this utility model is a detachable structure that can adjust the spiral compression ratio according to the customer's slurry. This not only extends the service life of the original integrated spiral shaft but also significantly reduces the customer's cost of use.
[0004] This technical solution can improve the squeezing and tearing effects of wood chips by adjusting the spiral compression ratio. However, in actual use, it is more complicated to increase the squeezing and tearing effects by replacing the high-pressure spiral. It is necessary to shut down the equipment, replace it, and then debug it, which is more troublesome to use. Therefore, a new type of high-efficiency squeezing and tearing machine is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a new type of high-efficiency extrusion and tearing machine, which aims to improve the problems of the existing technology such as the complexity of adjusting the extrusion and tearing force.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a new type of high-efficiency extrusion and tearing machine, including a fixed base, the top of the fixed base is fixedly connected to an extrusion bin, the top of the extrusion bin is provided with a feeding port, the left side of the extrusion bin is fixedly connected to a power assembly, the right side of the power assembly is fixedly connected to a reducing rotating shaft, the outer periphery of the reducing rotating shaft is fixedly connected to a transmission auger, the right end outer periphery of the extrusion bin is fixedly connected to a discharging bin, the bottom end of the discharging bin is fixedly connected to the discharging port, the right side of the discharging port is fixedly connected to an extrusion seat, the inside of the extrusion seat is slidably connected with a connecting sliding block, the left side of the connecting sliding block is fixedly connected to an extrusion plug, the right side of the connecting sliding block is elastically connected to an adjusting round block through an extrusion spring, the right side of the adjusting round block is fixedly connected to a threaded column, the outer periphery of the threaded column is rotatably connected to a knob, the periphery of the threaded column is provided with a sliding groove, and the inside of the sliding groove is slidably connected to a limiting block.
[0007] As a further description of the above technical solution:
[0008] A material receiving bin is fixedly connected to the inner wall of the bottom end of the fixed base, a filter is fixedly connected inside the material receiving bin, a slope block is fixedly connected to the inner wall of the bottom end of the material receiving bin, and a drainage outlet is opened on the front of the material receiving bin.
[0009] As a further description of the above technical solution:
[0010] The power assembly includes a motor bracket, the right side of the motor bracket is fixedly connected to the left side of the extrusion chamber, a rotating motor is fixedly connected inside the motor bracket, and the left side of the variable diameter rotating shaft is fixedly connected to the right output shaft of the rotating motor.
[0011] As a further description of the above technical solution:
[0012] The outer periphery of the variable diameter rotating shaft passes through and is rotatably connected to the left side of the extrusion chamber. The diameter of the variable diameter rotating shaft gradually increases from left to right. The outer periphery of the variable diameter rotating shaft is fixedly connected with a crushing piece.
[0013] As a further description of the above technical solution:
[0014] The side surface of the extrusion plug is arranged as an inclined surface, and the extrusion plug contacts the inner wall of the opening at the left end of the extrusion bin.
[0015] As a further description of the above technical solution:
[0016] One end of the extrusion spring is fixedly connected to the right side of the connecting sliding block, and the other end of the extrusion spring is fixedly connected to the left side of the adjusting round block. The outer periphery of the adjusting round block is slidably connected to the inside of the extrusion seat.
[0017] As a further description of the above technical solution:
[0018] The threaded column passes through and is slidably connected to the inside of the extrusion seat, the outer side of the limit block is fixedly connected to the inside of the extrusion seat, and the left side of the knob is rotatably connected to the right side of the extrusion seat.
[0019] As a further description of the above technical solution:
[0020] The top opening position of the receiving bin is opposite to the discharge port position, and the bottom inner wall of the drainage port is opposite to the bottom end position of the slope block.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by setting an extrusion seat, an adjusting round block, and an extrusion spring, the elastic force of the extrusion spring is adjusted by turning the knob to adjust the pressure of the extrusion plug. After the wood is transferred to the right end of the extrusion bin, the extrusion plug needs to be pushed to discharge the wood, thereby increasing the time for the wood to be tanned, squeezed and crushed inside the extrusion bin, improving the extrusion and crushing effect, and being more convenient to adjust.
[0023] 2. In the present invention, by setting a receiving bin and a filter screen, after the squeezed and crushed wood fibers fall, the liquid passes through the filter screen and is discharged from the drain outlet along the slope, and the wood fibers are discharged along the slope of the filter screen, thereby conveniently separating the wood fibers from the liquid and facilitating the subsequent production. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall front view of a new type of high-efficiency extrusion tearing machine proposed in the utility model;
[0025] Figure 2 This is a front cross-sectional schematic diagram of an extrusion chamber of a new type of high-efficiency extrusion tearing machine proposed in the utility model;
[0026] Figure 3 This is a schematic diagram of the right side of the cross section of an extrusion seat of a new type of high-efficiency extrusion tearing machine proposed in the present utility model;
[0027] Figure 4 This is a schematic cross-sectional view of the right side of the material receiving bin of a new type of high-efficiency extrusion and tearing machine proposed in the utility model.
[0028] Legend:
[0029] 1. Fixed base; 2. Extrusion chamber; 3. Feeding port; 4. Motor bracket; 5. Rotating motor; 6. Variable diameter rotating shaft; 7. Transmission auger; 8. Discharge chamber; 9. Discharge port; 10. Extrusion seat; 11. Connecting sliding block; 12. Extrusion plug; 13. Extrusion spring; 14. Adjusting round block; 15. Threaded column; 16. Knob; 17. Slide; 18. Limit block; 19. Receiving chamber; 20. Filter screen; 21. Slope block; 22. Drainage port; 23. Crushing parts. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figure 1-Figure 2 The utility model provides an embodiment: a new type of high-efficiency extrusion and tearing machine, including a fixed base 1 that serves as a fixed support, a squeezing chamber 2 for squeezing and tearing wood is fixedly connected to the top of the fixed base 1, a feeding port 3 for putting wood into the top of the squeezing chamber 2 is provided, a power component for providing power is fixedly connected to the left side of the squeezing chamber 2, the power component includes a motor bracket 4 that serves as a fixed support, the right side of the motor bracket 4 is fixedly connected to the left side of the squeezing chamber 2, a rotating motor 5 that provides rotational power is fixedly connected to the inside of the motor bracket 4, a variable diameter rotating shaft 6 is fixedly connected to the right side of the power component, the left side of the variable diameter rotating shaft 6 is fixedly connected to the right side output shaft of the rotating motor 5, the rotating motor 5 is turned on, and the right side of the rotating motor 5 The output shaft will drive the variable diameter rotating shaft 6 to rotate. The outer periphery of the variable diameter rotating shaft 6 passes through and is rotatably connected to the left side of the extrusion bin 2. The diameter of the variable diameter rotating shaft 6 gradually increases from left to right, and the inner diameter of the extrusion bin 2 remains unchanged, so that the internal space of the extrusion bin 2 becomes smaller as it goes to the right, and the wood chips will be squeezed inside the extrusion bin 2. The outer periphery of the variable diameter rotating shaft 6 is fixedly connected to a transmission auger 7, which can transmit the material from the left end of the extrusion bin 2 to the right end. The outer periphery of the variable diameter rotating shaft 6 is fixedly connected to a crushing part 23 for crushing the extruded tanned wood. The outer periphery of the right end of the extrusion bin 2 is fixedly connected to a discharge bin 8. The bottom end of the discharge bin 8 is fixedly connected to a discharge port 9 for conveniently discharging the crushed wood. The right side of the discharge port 9 is fixedly connected to an extrusion seat 10 for adjusting the extrusion crushing effect.
[0032] Reference Figure 2-Figure 3, the extrusion seat 10 is slidably connected to a connecting sliding block 11, and the extrusion seat 10 limits the connecting sliding block 11 to move left and right only along the inner wall of the extrusion seat 10. The outer periphery of the connecting sliding block 11 is slidably connected to the inside of the discharge bin 8. The left side of the connecting sliding block 11 is fixedly connected to an extrusion plug 12, and the side of the extrusion plug 12 is set to an inclined surface. The extrusion plug 12 contacts the inner wall of the left end opening of the extrusion bin 2. When the extrusion plug 12 moves to the left, the outer wall of the side of the extrusion plug 12 will be tightened along the inclined surface with the inner wall of the side of the extrusion bin 2. The right side of the connecting sliding block 11 is elastically connected to an adjusting round block 14 through an extrusion spring 13. When the connecting sliding block 11 is not under force, the extrusion spring 13 will push the connecting sliding block 11 to the left. One end of the extrusion spring 13 is fixedly connected to the right side of the connecting sliding block 11, and the other end of the extrusion spring 13 is fixedly connected to the left side of the adjusting round block 14. The outer periphery of the adjusting round block 14 is slidably connected to The inside of the extrusion seat 10 limits the adjusting block 14 to move left and right along the inner wall of the extrusion seat 10. The right side of the adjusting block 14 is fixedly connected to a threaded column 15. The threaded column 15 passes through and is slidably connected to the inside of the extrusion seat 10. The outer periphery of the threaded column 15 is rotatably connected to a knob 16. When the knob 16 is turned, the knob 16 can drive the threaded column 15 to move left and right along the inner wall of the knob 16. The left side of the knob 16 is rotatably connected to the right side of the extrusion seat 10. A sliding groove 17 is provided on the outer periphery of the threaded column 15. The sliding groove 17 is provided with two groups, which are symmetrically arranged on the upper and lower sides of the threaded column 15. The inside of the sliding groove 17 is slidably connected to a limiting block 18. The sliding groove 17 limits the limiting block 18 to slide left and right along the inner wall of the sliding groove 17. The outer side of the limiting block 18 is fixedly connected to the inside of the extrusion seat 10. The limiting block 18 and the sliding groove 17 can limit the threaded column 15 to slide left and right along the extrusion seat 10 but cannot rotate.
[0033] Reference Figure 1 and Figure 4 A material receiving bin 19 is fixedly connected to the inner wall of the bottom end of the fixed base 1. The opening position of the top of the material receiving bin 19 is opposite to the position of the discharge port 9. The wood discharged from the discharge port 9 will fall directly into the inside of the material receiving bin 19. A filter screen 20 is fixedly connected to the inside of the material receiving bin 19. The filter screen 20 can leak the liquid in the wood. The filter screen 20 is set to be high on the left and low on the right to facilitate the discharge of wood. A slope block 21 is fixedly connected to the inner wall of the bottom end of the material receiving bin 19. The slope block 21 is high at the back and low at the front. The falling liquid will be discharged forward under the action of gravity. A drain outlet 22 is opened on the front of the material receiving bin 19. The inner wall of the bottom end of the drain outlet 22 is opposite to the lowest end of the slope block 21, so that the liquid can be discharged smoothly from the drain outlet 22.
[0034] Working principle: When you want to conveniently adjust the extrusion and crushing effect, turn the knob 16, the knob 16 drives the threaded column 15 to move to the left, the threaded column 15 drives the adjusting block 14 to move to the left, the adjusting block 14 squeezes the extrusion spring 13, so that the extrusion spring 13 generates elastic potential energy, and increases the force of the extrusion spring 13 pushing the connecting sliding block 11 to the left. At this time, put the wood into the feeding port 3, the feeding port 3 is transported to the right end of the extrusion bin 2 by the transmission auger 7, and is squeezed and tanned by the extrusion bin 2 and the variable diameter rotating shaft 6. Then, the wood fibers are crushed into wood fibers at the crushing member 23, and the wood fibers accumulate at the right end outlet of the squeezing bin 2, pushing the squeezing plug 12 to the right. When the wood fibers are continuously crushed and squeezed, and the density of the wood fibers accumulated at the right end outlet of the squeezing bin 2 increases, the wood fibers will be able to push the squeezing plug 12 to the right, so that the wood fibers can be discharged from the discharge port 9. As the force of the squeezing spring 13 continues to increase, the greater the force the wood fibers need to push the squeezing plug 12, the longer the squeezing and crushing time of the wood fibers inside the transmission auger 7 is, thereby improving the squeezing and crushing effect. When it is desired to conveniently separate the discharged wood fibers and the liquid, the wood fibers fall from the discharge port 9, fall into the inside of the receiving bin 19, and fall on the filter screen 20. The liquid passes through the filter screen 20 and falls on the slope block 21, and is discharged from the drain outlet 22 along the slope. The wood fibers are discharged along the slope of the filter screen 20, thereby conveniently separating the wood fibers from the liquid.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A new type of high-efficiency extrusion tearing machine, comprising a fixed base (1), characterized in that: The top of the fixed base (1) is fixedly connected to an extrusion bin (2), the top of the extrusion bin (2) is provided with an inlet (3), the left side of the extrusion bin (2) is fixedly connected to a power assembly, the right side of the power assembly is fixedly connected to a variable diameter rotating shaft (6), the outer periphery of the variable diameter rotating shaft (6) is fixedly connected to a transmission auger (7), the outer periphery of the right end of the extrusion bin (2) is fixedly connected to a discharge bin (8), the bottom end of the discharge bin (8) is fixedly connected to a discharge port (9), and the right side of the discharge port (9) is fixedly connected to an extrusion seat (10). The extrusion seat (10) is internally slidably connected to a connecting sliding block (11), the left side of the connecting sliding block (11) is fixedly connected to an extrusion plug (12), the right side of the connecting sliding block (11) is elastically connected to an adjusting round block (14) via an extrusion spring (13), the right side of the adjusting round block (14) is fixedly connected to a threaded column (15), the outer periphery of the threaded column (15) is rotatably connected to a knob (16), the outer periphery of the threaded column (15) is provided with a sliding groove (17), and the inner periphery of the sliding groove (17) is slidably connected to a limit block (18).
2. A new type of high-efficiency extrusion tearing machine according to claim 1, characterized in that: A material receiving bin (19) is fixedly connected to the inner wall of the bottom end of the fixed base (1), a filter screen (20) is fixedly connected inside the material receiving bin (19), a slope block (21) is fixedly connected to the inner wall of the bottom end of the material receiving bin (19), and a drainage outlet (22) is provided on the front of the material receiving bin (19).
3. A new type of high-efficiency extrusion tearing machine according to claim 1, characterized in that: The power assembly comprises a motor bracket (4), the right side of the motor bracket (4) is fixedly connected to the left side of the extrusion chamber (2), a rotating motor (5) is fixedly connected inside the motor bracket (4), and the left side of the variable diameter rotating shaft (6) is fixedly connected to the right output shaft of the rotating motor (5).
4. A new type of high-efficiency extrusion tearing machine according to claim 1, characterized in that: The outer periphery of the variable diameter rotating shaft (6) passes through and is rotatably connected to the left side of the extrusion chamber (2). The diameter of the variable diameter rotating shaft (6) gradually increases from left to right. A crushing piece (23) is fixedly connected to the outer periphery of the variable diameter rotating shaft (6).
5. A new type of high-efficiency extrusion tearing machine according to claim 1, characterized in that: The side surface of the extrusion plug (12) is arranged as an inclined surface, and the extrusion plug (12) contacts the inner wall of the left end opening of the extrusion bin (2).
6. A new type of high-efficiency extrusion tearing machine according to claim 1, characterized in that: One end of the extrusion spring (13) is fixedly connected to the right side of the connecting sliding block (11), and the other end of the extrusion spring (13) is fixedly connected to the left side of the adjusting circular block (14). The outer periphery of the adjusting circular block (14) is slidably connected to the inside of the extrusion seat (10).
7. A new type of high-efficiency extrusion tearing machine according to claim 1, characterized in that: The threaded column (15) passes through and is slidably connected to the inside of the extrusion seat (10), the outer side of the limit block (18) is fixedly connected to the inside of the extrusion seat (10), and the left side of the knob (16) is rotatably connected to the right side of the extrusion seat (10).
8. A novel high-efficiency extrusion tearing machine according to claim 2, characterized in that: The top opening position of the receiving bin (19) is opposite to the discharge port (9), and the bottom inner wall of the drainage port (22) is opposite to the lowest end position of the slope block (21).
Citation Information
Patent Citations
Spiral extrusion tearing machine
CN214782882U