Repair device for cracks of hydraulic concrete seepage-proofing panel
By designing a hydraulic concrete anti-seepage crack repair device, and using vacuum and steel needle grouting technology, the problem of small width and shallow depth cracks is solved, and efficient repair effect and stability is achieved.
Patent Information
- Application Number
- CN202422726382.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing grouting methods are difficult to effectively penetrate concrete cracks with extremely small width or extremely shallow depth, resulting in poor repair results.
A hydraulic concrete anti-seepage crack repair device is designed, including a slurry storage chamber, a manual air pump, a grouting main pipe and a support mechanism. The fixing device of the Type I and Type II suction cup components is used to avoid the exposure of the slurry by vacuuming and steel needle grouting, and effectively repairing cracks of small width and shallow depth are achieved.
The device can be stably fixed in the target position, avoid damage to the concrete wall, save time and effort, improve the repair effect of small width and shallow depth cracks, and can be reused.
Smart Images

Figure CN223304951U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete crack repair, and in particular relates to a repair device for cracks in hydraulic concrete anti-seepage panels. Background Art
[0002] Water conservancy projects, including concrete-faced rockfill dams and pumped-storage power plants, are widely constructed in my country for a variety of purposes, including water resource management, power generation, irrigation, and flood control. These projects are often located in areas with complex geological conditions and variable climates, and therefore face various potential risks, including the development of cracks. Cracks not only affect the stability and safety of the projects but can also adversely impact the surrounding environment and residents' lives.
[0003] Existing concrete crack repair technologies primarily include surface patching, filling, pressure grouting, flexible sealing, and chemical grouting. These technologies are selected based on the crack's width, depth, and location, as well as its impact on the structure's bearing capacity and durability. Grouting is the most commonly used method and has demonstrated significant effectiveness in areas such as concrete crack repair, but it also has some drawbacks. For example, grouting technology is not suitable for all types of cracks. For cracks that are extremely narrow or shallow, the grouting material may have difficulty effectively penetrating, resulting in poor repair results. Utility Model Content
[0004] The utility model aims to provide a device for repairing cracks in hydraulic concrete anti-seepage panels, so as to solve the problem in the existing grouting method that grouting materials are difficult to effectively penetrate, resulting in poor repair effects.
[0005] The technical solution adopted by the utility model is a device for repairing cracks in hydraulic concrete anti-seepage panels, comprising a slurry storage chamber and a manual air pump, the slurry storage chamber is connected to a grouting machine, the grouting machine is connected to a grouting main pipe, a plurality of grouting mechanisms are connected to the grouting main pipe and along its axial direction, the manual air pump is connected to one end of the air extraction pipe, the other end of the air extraction pipe is respectively connected to the air extraction main pipe and two supporting mechanisms through a four-way valve, the end of the air extraction main pipe away from the four-way valve is connected to the two supporting mechanisms through a three-way valve, and the pipe wall of the air extraction main pipe located between the four-way valve and the three-way valve is connected to the plurality of grouting mechanisms.
[0006] The utility model is also characterized in that:
[0007] Each support mechanism includes an I-type suction cup upper pipe, one end of the I-type suction cup upper pipe is connected to one end of the cross pipe, the other end of the cross pipe is connected to a tee or a cross, and the other end of the I-type suction cup upper pipe is connected to the I-type suction cup assembly.
[0008] Each I-type suction cup assembly includes a first shell, a through hole A is provided at the center of the first shell, the upper surface of the first shell is fixedly connected to the upper pipe of the I-type suction cup, the through hole A is connected to the interior of the upper pipe of the I-type suction cup, the end of the first shell is connected to one end of the first rubber shell, and the other end of the first rubber shell is connected to the annular first rubber-coated chassis.
[0009] A plurality of first telescopic rods (13) are arranged inside the side wall of the first rubber shell and along its axial direction, one end of each first telescopic rod is connected to the end of the first shell, and the other end of each first telescopic rod is connected to the first rubber-coated chassis.
[0010] Each grouting mechanism includes a second shell, a through hole B is provided at the center of the second shell, the upper surface of the second shell is connected to one end of the upper snake skin hose of the II type suction cup, the through hole B is communicated with the interior of the upper snake skin hose of the II type suction cup, the other end of the upper snake skin hose of the II type suction cup is connected to the movable pipeline interface, the end of the second shell is connected to one end of the second rubber shell, the other end of the second rubber shell is connected to the annular second rubber-coated chassis, a steel needle is provided inside the second rubber shell, the top end of the steel needle passes through the through hole B and is connected to one end of the grouting hose, the other end of the grouting hose passes through the interior of the upper snake skin hose of the II type suction cup and is connected to the movable pipeline interface, the movable pipeline interface is connected to one end of the grouting branch pipe, the other end of the grouting branch pipe is communicated with the pipe wall of the grouting main pipe, and the side wall of the steel needle is fixedly connected to the side wall of the through hole B. An exhaust hose is provided inside the upper snake-skin hose of the Type II suction cup. One end of the exhaust hose passes through the lower surface of the second shell, and the other end of the exhaust hose passes through the interior of the upper snake-skin hose of the Type II suction cup and is connected to the movable pipeline interface. The movable pipeline interface is connected to one end of the exhaust branch pipe, and the other end of the exhaust branch pipe is connected to the pipe wall of the exhaust main pipe.
[0011] A plurality of second telescopic rods are arranged inside the side wall of the second rubber shell and along its axial direction. One end of each second telescopic rod is connected to the end of the second shell, and the other end of each second telescopic rod is connected to the second rubber-coated chassis.
[0012] The movable pipeline interface includes a ball sleeve, the ball sleeve is provided with an opening, the open end of the ball sleeve is provided with a rubber sleeve, a rotating ball is provided inside the ball sleeve, the inner wall of the rubber sleeve contacts the outer wall of the rotating ball to form a seal, a gap layer is provided between the inner wall of the ball sleeve and the outer wall of the rotating ball, the outer wall of the rotating ball is provided with a connecting handle, the connecting handle passes through the rubber sleeve and is connected to the upper snake skin hose of the Type II suction cup, a grouting channel and an exhaust channel are provided inside the rotating ball and the connecting handle, a grouting hose is provided in the grouting channel, and the exhaust hose is provided in the exhaust channel, the grouting hose and the exhaust hose are both connected to the gap layer, the side walls of the ball sleeve are respectively connected to the grouting branch pipe and the exhaust branch pipe, and the grouting branch pipe and the exhaust branch pipe are both connected to the gap layer through the side walls of the ball sleeve.
[0013] The grouting main pipe and the exhaust main pipe are both arranged inside the casing, the inner wall of the casing is connected to the outer wall of the ball sleeve, one end of the casing is connected to the outer wall of the four-way, and the other end of the casing is connected to the outer wall of the three-way.
[0014] Both the grouting branch pipe and the exhaust branch pipe are provided with electric control valves, and the exhaust pipe is provided with a valve.
[0015] The manual vacuum pump includes a base, a cylinder body is provided on the base, a sealing cover is provided at the end of the cylinder body away from the base, a leather cup is provided in the cylinder body, the leather cup contacts the inner wall of the cylinder body to form a seal, the leather cup is connected to one end of the vacuum pump connecting rod, the other end of the vacuum pump connecting rod passes through the sealing cover and is connected to a handle, a vent is provided on the sealing cover, a vacuum nozzle is provided on the base, a vacuum connecting hole is provided at the top of the vacuum nozzle, the upper half of the vacuum nozzle is configured to be conical, a check ball is provided inside the vacuum nozzle and located at the conical part, the bottom of the check ball is connected to one end of a spring, the other end of the spring is connected to the base, a ventilation channel is provided in the base, one end of the ventilation channel is communicated with the interior of the cylinder body, the other end of the ventilation channel is communicated with the interior of the vacuum nozzle, and the vacuum nozzle is connected to the vacuum pipe.
[0016] The beneficial effects of the utility model are:
[0017] (1) The utility model of the repair device for cracks in hydraulic concrete anti-seepage panels can fix the entire device at the target installation position by setting an I-type suction cup assembly, and has strong stability;
[0018] (2) The utility model of the repair device for cracks in hydraulic concrete anti-seepage panels can avoid grouting by vacuuming the inside of the second rubber shell and injecting grout through a steel needle when in use, thereby avoiding the exposure of slurry and the damage to the concrete wall surface caused by subsequent cleaning, and saving time and effort;
[0019] (3) The utility model of the repair device for cracks in hydraulic concrete anti-seepage panels can effectively inject grout into cracks with small width and shallow depth, greatly improving the repair effect. At the same time, the device can be reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of a device for repairing cracks in hydraulic concrete anti-seepage panels according to the present invention;
[0021] Figure 2 This is a schematic structural diagram of an I-type suction cup assembly in the device for repairing cracks in hydraulic concrete anti-seepage panels of the present invention;
[0022] Figure 3 This is a partial schematic diagram of the grouting mechanism in the device for repairing cracks in hydraulic concrete anti-seepage panels of the present invention;
[0023] Figure 4This is a schematic structural diagram of the movable pipe interface in the device for repairing cracks in hydraulic concrete anti-seepage panels of the present invention;
[0024] Figure 5 This is a schematic structural diagram of a ball sleeve in a device for repairing cracks in hydraulic concrete anti-seepage panels according to the present invention;
[0025] Figure 6 The utility model is a structural schematic diagram of a manual air vent in a device for repairing cracks in hydraulic concrete anti-seepage panels.
[0026] In the figure, 1. slurry storage chamber, 2. grouting machine, 3. connecting bracket, 4. Type I suction cup assembly, 5. electric control valve, 6. Type I suction cup upper pipe, 7. Type II suction cup upper snake skin hose, 8. movable pipe interface, 9. exhaust pipe, 10. manual vacuum pump, 11. sleeve, 12. first shell, 13. first telescopic rod, 14. first rubber shell, 15. first rubberized chassis, 16. second shell, 17. second telescopic rod, 18. second rubber shell, 19. second rubberized chassis, 20. steel needle, 21. exhaust hose, 22. cylinder, 23. leather cup, 24. vacuum pump connecting rod, 25. vent hole, 26 .Ventilation channel, 27. Check ball, 28. Spring, 29. Exhaust connection hole, 30. Exhaust nozzle, 31. Base, 32. Handle, 33. Sealing cover, 34. Valve, 35. Grouting hose, 36. Rotating ball, 37. Ball sleeve, 38. Gap layer, 39. Grouting main pipe, 40. Grouting branch pipe, 41. Exhaust branch pipe, 42. Grouting channel, 43. Exhaust channel, 44. Exhaust main pipe, 45. Horizontal pipe, 46. Opening, 47. Rubber sleeve, 48. Connecting handle. DETAILED DESCRIPTION
[0027] The present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0028] Example 1
[0029] The utility model is a device for repairing cracks in hydraulic concrete anti-seepage panels, the structure of which is as follows: Figure 1As shown, it includes a slurry storage chamber 1 and a manual air pump 10. The slurry storage chamber 1 is used to store slurry for grouting. The slurry storage chamber 1 is connected to a grouting machine 2. The grouting machine 2 is used to pour the slurry from the slurry storage chamber 1 into the target position. The grouting machine 2 is connected to a grouting main pipe 39. A plurality of grouting mechanisms are connected to the grouting main pipe 39 and along its axial direction. The grouting mechanism is used to grout the target position. The manual air pump 10 is connected to one end of the air extraction pipe 9. A valve 34 is provided on the air extraction pipe 9. The other end of the air extraction pipe 9 is respectively connected to the air extraction main pipe 44 and two supporting mechanisms through a four-way valve. The two supporting mechanisms are connected to two opposite ports of the four-way valve. The air extraction main pipe 44 is connected to the air extraction pipe 9 and another group of opposite ports of the four-way valve. The end of the air extraction main pipe 44 away from the four-way valve is connected to two supporting mechanisms through a three-way valve. Mechanism, two supporting mechanisms are connected to the two ports of the tee located in the same straight line, then there are four supporting mechanisms, two of which are located on one side of the exhaust main pipe 44, and the other two are located on the other side of the exhaust main pipe 44. The four supporting mechanisms are arranged in a 2×2 matrix, and the supporting mechanism is used to fix the device in the target position to facilitate subsequent grouting. The exhaust main pipe 44 is located between the four-way and the three-way and is connected to several grouting mechanisms. The manual vacuum pump 10 is used to vacuum the grouting mechanism and the supporting mechanism. The grouting main pipe 39 and the exhaust main pipe 44 are both arranged inside the casing 11, one end of the casing 11 is connected to the outer wall of the four-way, and the other end of the casing 11 is connected to the outer wall of the three-way. The casing 11 is used to protect and support the grouting main pipe 39 and the exhaust main pipe 44.
[0030] Example 2
[0031] The utility model is a device for repairing cracks in hydraulic concrete anti-seepage panels, the structure of which is as follows: Figure 1As shown, it includes a slurry storage chamber 1 and a manual air pump 10. The slurry storage chamber 1 is used to store slurry for grouting. The slurry storage chamber 1 is connected to a grouting machine 2. The grouting machine 2 is used to pour the slurry from the slurry storage chamber 1 into the target position. The grouting machine 2 is connected to a grouting main pipe 39. A plurality of grouting mechanisms are connected to the grouting main pipe 39 and along its axial direction. The grouting mechanism is used to grout the target position. The manual air pump 10 is connected to one end of the air extraction pipe 9. A valve 34 is provided on the air extraction pipe 9. The other end of the air extraction pipe 9 is respectively connected to the air extraction main pipe 44 and two supporting mechanisms through a four-way valve. The two supporting mechanisms are connected to two opposite ports of the four-way valve. The air extraction main pipe 44 is connected to the air extraction pipe 9 and another group of opposite ports of the four-way valve. The end of the air extraction main pipe 44 away from the four-way valve is connected to two supporting mechanisms through a three-way valve. Mechanism, two supporting mechanisms are connected to the two ports of the tee located in the same straight line, then there are four supporting mechanisms, two of which are located on one side of the exhaust main pipe 44, and the other two are located on the other side of the exhaust main pipe 44. The four supporting mechanisms are arranged in a 2×2 matrix, and the supporting mechanism is used to fix the device in the target position to facilitate subsequent grouting. The exhaust main pipe 44 is located between the four-way and the three-way and is connected to several grouting mechanisms. The manual vacuum pump 10 is used to vacuum the grouting mechanism and the supporting mechanism. The grouting main pipe 39 and the exhaust main pipe 44 are both arranged inside the casing 11, one end of the casing 11 is connected to the outer wall of the four-way, and the other end of the casing 11 is connected to the outer wall of the three-way. The casing 11 is used to protect and support the grouting main pipe 39 and the exhaust main pipe 44.
[0032] Each supporting mechanism includes an I-type suction cup upper pipe 6, one end of the I-type suction cup upper pipe 6 is connected to one end of the cross pipe 45, and the other end of the cross pipe 45 is connected to a tee or a four-way joint. Specifically, the cross pipes 45 in two of the supporting mechanisms connected to the tees are connected to the tees, and the cross pipes 45 in the other two supporting mechanisms connected to the four-way joints are connected to the four-way joints. The other end of the I-type suction cup upper pipe 6 is connected to the I-type suction cup group 4. By setting the three-way joint and the four-way joint, the four cross pipes 45, the I-type suction cup upper pipe 6, the I-type suction cup group 4 and the exhaust main pipe 44 are connected to each other, which is convenient for vacuuming them by a manual vacuum pump 10. The two cross pipes 45 located on the same side of the exhaust main pipe 44 are connected away from the exhaust main pipe 44 at their ends through a connecting bracket 3 to improve its stability.
[0033] like Figure 2As shown, each I-type suction cup assembly 4 includes an arc-shaped first shell 12, and a through hole A is provided at the center of the first shell 12. The upper surface (convex surface) of the first shell 12 is fixedly connected to the I-type suction cup upper pipe 6, and the through hole A is connected to the interior of the I-type suction cup upper pipe 6. By providing the through hole A, the interior of the first rubber shell 14 is vacuumed, and the end of the first shell 12 is connected to one end of the first rubber shell 14. The concave surface of the first shell 12 is arranged toward the first rubber shell 14, and the other end of the first rubber shell 14 is connected to the annular first rubber-coated chassis 15. The first rubber shell 14 is configured to be corrugated and can be compressed and stretched.
[0034] Example 3
[0035] The utility model is a device for repairing cracks in hydraulic concrete anti-seepage panels, the structure of which is as follows: Figure 1 As shown, it includes a slurry storage chamber 1 and a manual air pump 10. The slurry storage chamber 1 is used to store slurry for grouting. The slurry storage chamber 1 is connected to a grouting machine 2. The grouting machine 2 is used to pour the slurry from the slurry storage chamber 1 into the target position. The grouting machine 2 is connected to a grouting main pipe 39. A plurality of grouting mechanisms are connected to the grouting main pipe 39 and along its axial direction. The grouting mechanism is used to grout the target position. The manual air pump 10 is connected to one end of the air extraction pipe 9. A valve 34 is provided on the air extraction pipe 9. The other end of the air extraction pipe 9 is respectively connected to the air extraction main pipe 44 and two supporting mechanisms through a four-way valve. The two supporting mechanisms are connected to two opposite ports of the four-way valve. The air extraction main pipe 44 is connected to the air extraction pipe 9 and another group of opposite ports of the four-way valve. The end of the air extraction main pipe 44 away from the four-way valve is connected to two supporting mechanisms through a three-way valve. Mechanism, two supporting mechanisms are connected to the two ports of the tee located in the same straight line, then there are four supporting mechanisms, two of which are located on one side of the exhaust main pipe 44, and the other two are located on the other side of the exhaust main pipe 44. The four supporting mechanisms are arranged in a 2×2 matrix, and the supporting mechanism is used to fix the device in the target position to facilitate subsequent grouting. The exhaust main pipe 44 is located between the four-way and the three-way and is connected to several grouting mechanisms. The manual vacuum pump 10 is used to vacuum the grouting mechanism and the supporting mechanism. The grouting main pipe 39 and the exhaust main pipe 44 are both arranged inside the casing 11, one end of the casing 11 is connected to the outer wall of the four-way, and the other end of the casing 11 is connected to the outer wall of the three-way. The casing 11 is used to protect and support the grouting main pipe 39 and the exhaust main pipe 44.
[0036] Each supporting mechanism includes an I-type suction cup upper pipe 6, one end of the I-type suction cup upper pipe 6 is connected to one end of the cross pipe 45, and the other end of the cross pipe 45 is connected to a tee or a four-way joint. Specifically, the cross pipes 45 in two of the supporting mechanisms connected to the tees are connected to the tees, and the cross pipes 45 in the other two supporting mechanisms connected to the four-way joints are connected to the four-way joints. The other end of the I-type suction cup upper pipe 6 is connected to the I-type suction cup group 4. By setting the three-way joint and the four-way joint, the four cross pipes 45, the I-type suction cup upper pipe 6, the I-type suction cup group 4 and the exhaust main pipe 44 are connected to each other, which is convenient for vacuuming them by a manual vacuum pump 10. The two cross pipes 45 located on the same side of the exhaust main pipe 44 are connected away from the exhaust main pipe 44 at their ends through a connecting bracket 3 to improve its stability.
[0037] like Figure 2 As shown, each I-type suction cup assembly 4 includes an arc-shaped first shell 12, and a through hole A is provided at the center of the first shell 12. The upper surface (convex surface) of the first shell 12 is fixedly connected to the I-type suction cup upper pipe 6, and the through hole A is connected to the interior of the I-type suction cup upper pipe 6. By providing the through hole A, the interior of the first rubber shell 14 is vacuumed, and the end of the first shell 12 is connected to one end of the first rubber shell 14. The concave surface of the first shell 12 is arranged toward the first rubber shell 14, and the other end of the first rubber shell 14 is connected to the annular first rubber-coated chassis 15. The first rubber shell 14 is configured to be corrugated and can be compressed and stretched.
[0038] Several first telescopic rods 13 are provided inside the side wall of the first rubber shell 14 and along its axial direction. One end of each first telescopic rod 13 is connected to the end of the first shell 12, and the other end of each first telescopic rod 13 is connected to the first rubber-coated chassis 15. The height of the support mechanism is adjusted by the telescopic operation of the first telescopic rod 13. During the telescopic operation, the first telescopic rod 13 drives the first rubber shell 14 to extend and retract accordingly.
[0039] Example 4
[0040] On the basis of Example 3, Figure 3As shown, each grouting mechanism includes an arc-shaped second shell 16, a through hole B is provided at the center of the second shell 16, and the upper surface (convex surface) of the second shell 16 is connected to one end of the upper snake-skin hose 7 of the II-type suction cup. Specifically, a hollow column is provided on the convex surface of the second shell 16 and located at the through hole B. The interior of the column is connected to the through hole B, and the column is connected to one end of the upper snake-skin hose 7 of the II-type suction cup. The through hole B is connected to the interior of the upper snake-skin hose 7 of the II-type suction cup. The other end of the snake-skin hose 7 on the upper part of the II-type suction cup is connected to the movable pipe interface 8, the end of the second shell 16 is connected to one end of the second rubber shell 18, and the other end of the second rubber shell 18 is connected to the annular second rubber-coated chassis 19. A steel needle 20 is provided inside the second rubber shell 18. The steel needle 20 is a hollow structure and the bottom end is set as a cone surface for easy insertion into the pore. The top end of the steel needle 20 passes through the through hole B and is connected to one end of the grouting hose 35. The other end of the grouting hose 35 passes through the interior of the snake-skin hose 7 on the upper part of the II-type suction cup and is connected to the movable pipe interface 8. The movable pipe interface 8 is connected to one end of the grouting branch pipe 40, and the other end of the grouting branch pipe 40 is communicated with the wall of the grouting main pipe 39. The outer wall of the steel needle 20 is fixedly connected to the inner wall of the through hole B, that is, a sealing structure is formed between the steel needle 20 and the through hole B. Then, the interior of the steel needle 20, the grouting hose 35, the movable pipe interface 8, the grouting branch pipe 40 and the grouting main pipe 39 form a grouting flow channel to facilitate subsequent grouting of the target position. An exhaust hose 21 is provided inside the upper snake skin hose 7 of the II type suction cup, and one end of the exhaust hose 21 passes through the lower surface of the second shell 16 and is connected to the first The space formed by the second shell 16 and the second rubber shell 18 is connected, and a sealing ring is provided at the contact point between the exhaust hose 21 and the second shell 16 to form a sealing structure. The other end of the exhaust hose 21 passes through the interior of the snake skin hose 7 on the upper part of the II-type suction cup and is connected to the movable pipeline interface 8. The movable pipeline interface 8 is connected to one end of the exhaust branch pipe 41, and the other end of the exhaust branch pipe 41 is connected to the pipe wall of the exhaust main pipe 44. The exhaust hose 21, the movable pipeline interface 8, the exhaust branch pipe 41 and the exhaust main pipe 44 form an exhaust flow channel for subsequent vacuuming, and the grouting flow channel is connected to the exhaust main pipe 44. The air exhaust channel is two independent channels that do not affect each other. The second rubber shell 18 is corrugated and can be compressed and stretched. Several second telescopic rods 17 are arranged inside the side wall of the second rubber shell 18 and along its axial direction. One end of each second telescopic rod 17 is connected to the end of the second shell 16, and the other end of each second telescopic rod 17 is connected to the second rubber-coated chassis 19. The depth of the steel needle 20 inserted into the target position is controlled by the telescopic operation of the second telescopic rod 17. During the telescopic process of the second telescopic rod 17, the second rubber shell 18 is driven to follow its telescopic operation.
[0041] Example 5
[0042] Based on Example 4, as shown in FIG. Figure 4 and 5As shown, the movable pipeline interface 8 includes a ball sleeve 37, the top of the ball sleeve 37 is connected to the inner wall of the sleeve 11 to fix the ball sleeve 37, which is more stable during later use. The ball sleeve 37 is provided with an opening 46, and the open end of the ball sleeve 37 is provided with a rubber sleeve 47. The wall thickness of the rubber sleeve 47 is greater than the wall thickness of the ball sleeve 37. A rotating ball 36 is provided inside the ball sleeve 37. The inner wall of the rubber sleeve 47 contacts the outer wall of the rotating ball 36 to form a seal. A gap layer 38 is provided between the inner wall of the ball sleeve 37 and the outer wall of the rotating ball 36, that is, the inner diameter of the ball sleeve 37 is greater than the outer diameter of the rotating ball 36. The rubber sleeve 47 is made of flexible material, and the outer wall of the rotating ball 36 is provided with a connecting handle 48. The connecting handle 48 passes through the rubber sleeve 47 and is connected to the upper snake skin hose 7 of the II-type suction cup. The rubber sleeve 47 is a flexible structure, and the rotating ball 36 can be driven by rotating or shaking the connecting handle 48. The moving ball 36 rotates in different directions to facilitate the later adjustment of the angle of the grouting mechanism. A grouting channel 42 and an air extraction channel 43 are provided inside the rotating ball 36 and the connecting handle 48. A grouting hose 35 is provided in the grouting channel 42, and an air extraction hose 21 is provided in the air extraction channel 43. The grouting hose 35 and the air extraction hose 21 are both connected to the gap layer 38. The side walls of the ball sleeve 37 are respectively connected to the grouting branch pipe 40 and the air extraction branch pipe 41, and the grouting branch pipe 40 and the air extraction branch pipe 41 pass through the side walls of the ball sleeve 37 and are connected to the gap layer 38. The grouting main pipe 39 is connected to the gap layer 38 and the grouting hose 35 through the grouting branch pipe 40 for subsequent grouting. The air extraction main pipe 44 is connected to the gap layer 38 and the air extraction hose 21 through the air extraction branch pipe 41 for subsequent vacuuming. The grouting branch pipe 40 and the air extraction branch pipe 41 are both provided with an electrically controlled valve 5.
[0043] Example 6
[0044] On the basis of Example 5, Figure 6As shown, the manual vacuum pump 10 includes a base 31, a cylinder 22 is provided on the base 31, and a sealing cover 33 is provided at one end of the cylinder 22 away from the base 31, and a vent 25 is provided on the sealing cover 33, and the vent 25 is communicated with the cylinder 22, and a leather cup 23 is provided in the cylinder 22, and the leather cup 23 contacts the inner wall of the cylinder 22 to form a seal, and the leather cup 23 is connected to one end of the vacuum pump connecting rod 24, and the other end of the vacuum pump connecting rod 24 passes through the sealing cover 33 and is connected to the handle 32, and a sealing ring is provided at the contact point between the vacuum pump connecting rod 24 and the sealing cover 33 to form a sealing structure, and the vacuum pump connecting rod 24 can move up and down along the sealing cover 33, and a vacuum nozzle 30 is provided on the base 31, and a vacuum connection hole 29 is provided at the top of the vacuum nozzle 30, and the upper half of the vacuum nozzle 30 is set to be conical, and the lower half is set to be conical. The part is set to be cylindrical, and a check ball 27 is set inside the vacuum nozzle 30 and at the conical part. The bottom of the check ball 27 is connected to one end of the spring 28, and the other end of the spring 28 is connected to the base 31. The check ball 27 is used to prevent gas backflow during vacuuming. When pumping, the vacuum cylinder connecting rod 24 is pulled upward, and the spring 28 is compressed under negative pressure. The check ball 27 then disengages from the conical part, creating a gas channel to facilitate vacuuming. When the vacuum cylinder connecting rod 24 is pressed downward, the spring 28 recovers to make the check ball 27 block the vacuum nozzle 30, thereby preventing gas backflow. A ventilation channel 26 is set in the base 31. One end of the ventilation channel 26 is connected to the interior of the cylinder body 22, and the other end of the ventilation channel 26 is connected to the interior of the vacuum nozzle 30. The vacuum nozzle 30 is connected to the vacuum pipe 9.
[0045] The working process of the utility model's hydraulic concrete anti-seepage panel crack repair device is as follows:
[0046] According to the type, depth, width and position of the crack, the installation position of the device is reasonably pre-selected, a layer of glue is applied to the lower surface of the first glue-coated chassis 15, and then it is pressed at the installation position to fix the first glue-coated chassis 15. At the same time, the inside of the first rubber shell 14 is isolated from the outside world, and the electric control valve 5 is closed. Check whether the manual vacuum pump 10 can work normally, open the valve 34, and pull the vacuum pump connecting rod 24 back and forth. The vacuum pump connecting rod 24 drives the leather cup 23 to move up and down in the cylinder 22. When the vacuum pump connecting rod 24 is pulled upward, the gas in the first rubber shell 14 is extracted through the upper pipe 6 of the I-type suction cup, the horizontal pipe 45, the exhaust main pipe 44, and the exhaust pipe 9, so that the I-type suction cup is The suction cup assembly 4 is stably fixed on the concrete surface, the valve 34 is closed, and the second rubber-coated chassis 19 is arranged on the crack according to the preset position. By compressing the second telescopic rod 17, the steel needle 20 is inserted into the preset hole in the crack. The hole is made by artificial pre-drilling. Then a layer of glue is applied to the bottom of the second rubber-coated chassis 19, and then it is pressed to the installation position. The second rubber-coated chassis 19 is fixed and the inside of the second rubber shell 18 is isolated from the outside world. The electric control valve 5 on the exhaust branch pipe 41 is opened, the valve 34 is opened, and the exhaust cylinder connecting rod 24 is pulled back and forth. The gas passes through the exhaust hose 21, the exhaust gap layer 38, the exhaust branch pipe 41, the exhaust main pipe 44, and the exhaust pipe 9. When it is pulled out, the second glue-coated chassis 19 is stably fixed on the crack, the valve 34 and the electric-controlled valve 5 on the exhaust branch pipe 41 are closed, the electric-controlled valve 5 on the grouting branch pipe 40 is opened, the grouting machine 2 is turned on to start grouting, and the slurry is injected into the preset pores through the grouting main pipe 39, the grouting branch pipe 40, the grouting hose 35, and the steel needle 20. After the grouting is completed, the device cannot be disassembled immediately and it is necessary to wait for 24 hours; when disassembling, open the valve 34, unplug the exhaust pipe 9 from the exhaust nozzle 30 to release the air, then the vacuum state is exposed, and the first glue-coated chassis 15 and the second glue-coated chassis 19 can be removed, and the steel needle 20 can be taken out from the pore at the same time.
[0047] The specific application of the utility model of the repair device for cracks in hydraulic concrete anti-seepage panels is as follows:
[0048] Application 1:
[0049] The steel needle 20 descends to a depth of 5 mm, the vacuum suction force is 5 kg, the grouting pressure is 0.3 MPa, and the grouting material is epoxy resin.
[0050] (1) Drilling and coring inspection method
[0051] A core hole with a diameter of 32 mm and a depth of 80 mm was drilled in the middle of each test joint to observe the grout filling condition in the joint. The grout filling condition in the joint was confirmed by drilling a cylindrical core sample.
[0052] (2) Water pressure inspection method
[0053] Each test joint is equipped with a water pressure inspection hole, which is drilled obliquely through the crack. The water pressure test pressure is 80% of the grouting pressure, with a maximum pressure of ≤0.3MPa. The pressure is stabilized for 10-20 minutes and the test is qualified if the water injection rate is less than 0.01L / min. The water injection rate is 0.0053L / min.
[0054] The drilling core inspection method and water pressure inspection method showed that the quality of this grouting construction was qualified.
[0055] Application 2:
[0056] The steel needle 20 descends to a depth of 10 mm, the vacuum suction force is 10 kg, the grouting pressure is 0.4 MPa, and the grouting material is epoxy resin.
[0057] (1) Drilling and coring inspection method
[0058] A core hole with a diameter of 32 mm and a depth of 80 mm was drilled in the middle of each test joint to observe the grout filling condition in the joint. The grout filling condition in the joint was confirmed by drilling a cylindrical core sample.
[0059] (2) Water pressure inspection method
[0060] A water pressure inspection hole is arranged at each test joint. The water pressure inspection hole is drilled obliquely through the crack. The water pressure test pressure is 80% of the grouting pressure, with a maximum pressure of ≤0.3MPa. The pressure is stabilized for 10-20 minutes and the test is completed when the water injection rate is less than 0.01L / min. The water injection rate is 0.0031L / min.
[0061] The drilling core inspection method and water pressure inspection method showed that the grouting construction quality was qualified.
[0062] Application three:
[0063] The steel needle 20 descends to a depth of 15 mm, the vacuum suction force is 15 kg, the grouting pressure is 0.5 MPa, and the grouting material is epoxy resin.
[0064] (1) Drilling and coring inspection method
[0065] A core hole with a diameter of 32 mm and a depth of 80 mm was drilled in the middle of each test joint to observe the grout filling condition in the joint. The grout filling condition in the joint was confirmed by drilling a cylindrical core sample.
[0066] (2) Water pressure inspection method
[0067] Each test joint is equipped with a water pressure inspection hole, which is drilled obliquely through the crack. The water pressure test pressure is 80% of the grouting pressure, with a maximum pressure of ≤0.3MPa. The pressure is stabilized for 10-20 minutes and the test is qualified if the water injection rate is less than 0.01L / min. The water injection rate is 0.0025L / min.
[0068] The drilling core inspection method and water pressure inspection method showed that the quality of this grouting construction was qualified.
[0069] This shows that the repairing device for cracks in hydraulic concrete anti-seepage panels of the present invention has good repairing effect and is highly practical.
Claims
1. A device for repairing cracks in hydraulic concrete anti-seepage panels, characterized in that: The invention comprises a slurry storage chamber (1) and a manual air pump (10), wherein the slurry storage chamber (1) is connected to a grouting machine (2), the grouting machine (2) is connected to a grouting main pipe (39), and a plurality of grouting mechanisms are connected to the grouting main pipe (39) and along its axial direction. The manual air pump (10) is connected to one end of an air extraction pipe (9), and the other end of the air extraction pipe (9) is respectively connected to an air extraction main pipe (44) and two supporting mechanisms through a four-way connection. The end of the air extraction main pipe (44) away from the four-way connection is connected to the two supporting mechanisms through a three-way connection. The pipe wall of the air extraction main pipe (44) located between the four-way connection and the three-way connection is connected to the plurality of grouting mechanisms.
2. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 1, characterized in that: Each of the supporting mechanisms comprises an I-type suction cup upper pipe (6), one end of the I-type suction cup upper pipe (6) is connected to one end of a transverse pipe (45), the other end of the transverse pipe (45) is connected to a tee or a cross, and the other end of the I-type suction cup upper pipe (6) is communicated with the I-type suction cup assembly (4).
3. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 2, characterized in that: Each of the I-type suction cup assemblies (4) comprises a first shell (12), a through hole A is provided at the center of the first shell (12), the upper surface of the first shell (12) is fixedly connected to the upper pipe (6) of the I-type suction cup, the through hole A is communicated with the interior of the upper pipe (6) of the I-type suction cup, the end of the first shell (12) is connected to one end of the first rubber shell (14), and the other end of the first rubber shell (14) is connected to the annular first rubber-coated chassis (15).
4. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 3, characterized in that: A plurality of first telescopic rods (13) are arranged inside the side wall of the first rubber shell (14) and along its axial direction, one end of each first telescopic rod (13) is connected to the end of the first shell (12), and the other end of each first telescopic rod (13) is connected to the first rubber-coated chassis (15).
5. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 1, characterized in that: Each of the grouting mechanisms comprises a second shell (16), a through hole B is provided at the center of the second shell (16), the upper surface of the second shell (16) is connected to one end of the upper snake-skin hose (7) of the II-type suction cup, the through hole B is communicated with the interior of the upper snake-skin hose (7) of the II-type suction cup, the other end of the upper snake-skin hose (7) of the II-type suction cup is connected to the movable pipe interface (8), the end of the second shell (16) is connected to one end of the second rubber shell (18), the other end of the second rubber shell (18) is connected to the annular second rubber-coated chassis (19), a steel needle (20) is provided inside the second rubber shell (18), the top end of the steel needle (20) passes through the through hole B and is connected to one end of the grouting hose (35), the other end of the grouting hose (35) is connected to the movable pipe interface (8), the end of the second shell (16) is connected to one end of the second rubber shell (18), the other end of the second rubber shell (18) is connected to the annular second rubber-coated chassis (19), the inside of the second rubber shell (18) is provided with a steel needle (20), the top end of the steel needle (20) passes through the through hole B and is connected to one end of the grouting hose (35), and the other end of the grouting hose (35) is connected to the movable pipe interface (8). The upper snake-skin hose (7) of the II-type suction cup is connected to the movable pipe interface (8), the movable pipe interface (8) is connected to one end of the grouting branch pipe (40), the other end of the grouting branch pipe (40) is communicated with the pipe wall of the grouting main pipe (39), the side wall of the steel needle (20) is fixedly connected to the side wall of the through hole B, the upper snake-skin hose (7) of the II-type suction cup is provided with an exhaust hose (21), one end of the exhaust hose (21) passes through the lower surface of the second shell (16), the other end of the exhaust hose (21) passes through the inner part of the upper snake-skin hose (7) of the II-type suction cup and is connected to the movable pipe interface (8), the movable pipe interface (8) is connected to one end of the exhaust branch pipe (41), and the other end of the exhaust branch pipe (41) is communicated with the pipe wall of the exhaust main pipe (44).
6. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 5, characterized in that: A plurality of second telescopic rods (17) are arranged inside the side wall of the second rubber shell (18) and along its axial direction, one end of each second telescopic rod (17) is connected to the end of the second shell (16), and the other end of each second telescopic rod (17) is connected to the second rubber-coated chassis (19).
7. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 5, characterized in that: The movable pipe interface (8) includes a ball sleeve (37), the ball sleeve (37) is provided with an opening (46), the open end of the ball sleeve (37) is provided with a rubber sleeve (47), the interior of the ball sleeve (37) is provided with a rotating ball (36), the inner wall of the rubber sleeve (47) contacts the outer wall of the rotating ball (36) to form a seal, a gap layer (38) is provided between the inner wall of the ball sleeve (37) and the outer wall of the rotating ball (36), the outer wall of the rotating ball (36) is provided with a connecting handle (48), the connecting handle (48) passes through the rubber sleeve (47) and connects to the upper snake skin hose ( 7) connection, the rotating ball (36) and the connecting handle (48) are both provided with a grouting channel (42) and an air extraction channel (43), the grouting hose (35) is provided in the grouting channel (42), and the air extraction hose (21) is provided in the air extraction channel (43), the grouting hose (35) and the air extraction hose (21) are both communicated with the void layer (38), the side walls of the ball sleeve (37) are respectively connected to the grouting branch pipe (40) and the air extraction branch pipe (41), and the grouting branch pipe (40) and the air extraction branch pipe (41) pass through the side walls of the ball sleeve (37) and are both communicated with the void layer (38).
8. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 7, characterized in that: The grouting main pipe (39) and the exhaust main pipe (44) are both arranged inside the sleeve (11), the inner wall of the sleeve (11) is connected to the outer wall of the ball sleeve (37), one end of the sleeve (11) is connected to the outer wall of the four-way, and the other end of the sleeve (11) is connected to the outer wall of the three-way.
9. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 5, characterized in that: The grouting branch pipe (40) and the air extraction branch pipe (41) are both provided with an electric control valve (5), and the air extraction pipeline (9) is provided with a valve (34).
10. The device for repairing cracks in hydraulic concrete anti-seepage panels according to claim 1, characterized in that: The manual vacuum pump (10) includes a base (31), a barrel (22) is provided on the base (31), a sealing cover (33) is provided at one end of the barrel (22) away from the base (31), a leather cup (23) is provided in the barrel (22), the leather cup (23) contacts the inner wall of the barrel (22) to form a seal, the leather cup (23) is connected to one end of the vacuum pump connecting rod (24), the other end of the vacuum pump connecting rod (24) passes through the sealing cover (33) and is connected to the handle (32), a vent hole (25) is provided on the sealing cover (33), and a vacuum nozzle (30) is provided on the base (31). The top of the air extraction nozzle (30) is provided with an air extraction connection hole (29), the upper half of the air extraction nozzle (30) is set to be conical, and a check ball (27) is provided inside the air extraction nozzle (30) and located at the conical part, the bottom of the check ball (27) is connected to one end of the spring (28), the other end of the spring (28) is connected to the base (31), and a ventilation channel (26) is provided in the base (31), one end of the ventilation channel (26) is connected to the interior of the cylinder (22), and the other end of the ventilation channel (26) is connected to the interior of the air extraction nozzle (30), and the air extraction nozzle (30) is connected to the air extraction pipe (9).