Angle-adjustable floor paint automatic blade coating machine

By adding an angle adjustment mechanism and a gear reduction box to the automatic floor paint scraper, the problems of unadjustable scraper angle and high motor power are solved, and flexible adjustment of scraper angle and energy-saving effect are achieved.

CN223305363UActive Publication Date: 2025-09-05刘德桂 +1
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Patent Information

Application Number
CN202422414281.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-05
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The scraper angle of the existing automatic floor paint scraper cannot be adjusted, the use is not flexible enough, and the driving motor power is large, which increases the manufacturing cost.

Method used

An angle-adjustable automatic floor paint scraper is designed. By adding an angle adjustment mechanism, the scraper angle is adjusted by utilizing the cooperation of driven gear, driving gear, telescopic rod and shift lever, and a gear reduction box is used to replace the traditional large drive pulley to reduce the motor power.

Benefits of technology

The scraper angle can be flexibly adjusted, the coating quality is improved, and the energy consumption and manufacturing cost of the equipment are reduced.

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Abstract

The utility model provides an angle-adjustable floor paint automatic blade coater, which comprises a rack, a swing arm, a scraper and a main belt wheel, the swing arm is rotatably mounted on the rack, the scraper and the main belt wheel are mounted on the swing arm, and the main belt wheel is in driving connection with the scraper; an angle adjusting mechanism is arranged on the swing arm and used for driving the main belt wheel to enable the scraper to rotate to adjust the angle. The angle adjusting mechanism comprises a driven gear coaxial with the main belt wheel, a driving shaft located on one side of the driven gear and a driving gear arranged on the driving shaft in a sliding and sleeving mode, and the driving gear can be meshed with the driven gear. When the angle is adjusted, the driving gear slides along the driving shaft to be meshed with the driven gear, the driving shaft rotates and drives the main belt wheel to rotate, and then the scraper rotates to adjust the angle. The angle-adjustable floor paint automatic blade coater overcomes the defects that the angle of a scraper of an existing floor paint automatic blade coater cannot be adjusted, and the power of a driving motor is large.
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Description

Technical Field

[0001] The utility model relates to the field of floor paint scraping devices, in particular to an angle-adjustable automatic floor paint scraping machine. Background Art

[0002] Floor paint is mainly made of oil, wood, color, solvent, etc., and is mainly divided into: epoxy floor paint, polyurethane floor paint, anti-corrosion floor paint, elastic floor paint, anti-static floor paint, anti-slip floor paint and load-bearing floor paint. In current construction, in order to improve the efficiency of scraping, people have designed automatic floor paint scraping machines.

[0003] For example, patent number CN216042474U discloses an automatic floor paint scraping machine, in which a first drive motor is mounted on a swing arm, a first pulley is connected to the upper end of each support member, a third pulley is mounted on the swing arm on one side of the first pulley, and a fourth pulley is mounted below the third pulley. The two first pulleys and the fourth pulley are connected in series via a synchronous belt, and the first drive motor is driven and connected to the third pulley via the synchronous belt. When the swing arm swings to the left or right end point, the first drive motor drives the scraper to reverse its rotation so that the scraping surface of the scraper is always consistent with the swing direction. A second drive motor is mounted on the frame, and a second pulley is mounted on the top end of the main drive shaft. The second drive motor is driven and connected to the second pulley. In the above structure, although the scraper can reverse, the angle of the scraper cannot be adjusted according to the actual terrain, making it inflexible. In addition, the use of a larger second pulley to drive the swing arm requires a suitable high-power motor for the second drive motor, which increases manufacturing costs and is not conducive to energy saving. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] The problem to be solved by the utility model is to provide an angle-adjustable automatic floor paint scraper to overcome the defects of the existing automatic floor paint scraper that the scraper angle cannot be adjusted and the driving motor power is relatively large.

[0006] (2) Technical solution

[0007] In order to solve the technical problem, the utility model provides an angle-adjustable automatic floor paint scraper, comprising a frame, a swing arm rotatably mounted on the frame, and a scraper and a main pulley mounted on the swing arm, the main pulley being driven and connected to the scraper; an angle adjustment mechanism is provided on the swing arm, and the angle adjustment mechanism is used to drive the main pulley so that the scraper rotates to adjust the angle; the angle adjustment mechanism includes a driven gear coaxially arranged with the main pulley, a driving shaft located on one side of the driven gear, and a driving gear sliding on the driving shaft, the driving gear can be meshed with the driven gear; when adjusting the angle, the driving gear slides along the driving shaft until it meshes with the driven gear, the driving shaft rotates and drives the main pulley to rotate, and then the scraper rotates to adjust the angle.

[0008] In some embodiments, the angle adjustment mechanism further includes a telescopic rod mounted on one side of the drive shaft and a lever hinged to the swing arm. The telescopic rod is connected to the driving gear via the lever. When adjusting the angle, the telescopic rod moves, and the lever shifts the driving gear into engagement with the driven gear. One end of the lever is provided with a shifting portion, which abuts against the driving gear and is provided with a U-shaped groove for interlocking with the drive shaft. The other end of the lever is provided with a waist-shaped groove for articulating with the telescopic rod.

[0009] In some embodiments, a spring stop seat is provided at the end of the driving shaft, and a first spring is installed between the spring stop seat and the driving gear. The first spring always makes the driving gear tend to move away from the driven gear.

[0010] In some embodiments, a linear motor, a first motor and a second motor are installed on the swing arm, the telescopic rod is located on the linear motor, the drive shaft is located on the first motor, and the main pulley and the driven gear are both located on the motor shaft of the second motor.

[0011] In some embodiments, a third motor and a gear reducer are installed in the frame, the third motor is connected to the gear reducer via a belt drive, and one end of the swing arm is installed on the output shaft of the gear reducer; the frame is symmetrically installed with travel switches on both sides of the swing arm.

[0012] In some embodiments, the scraper includes a support rotatably mounted on the swing arm and a scraper rod slidably mounted in the support. The bottom of the scraper rod is threadedly connected to a connecting seat, and the scraper body is hinged on the connecting seat; a retaining frame is mounted on the scraper rod, and a plurality of balls are distributed on the outer surface of the retaining frame. The retaining frame slides inside the support; a second spring is installed between the connecting seat and the retaining frame.

[0013] In some embodiments, the upper end of the scraper is connected to the first pulley, a second pulley is installed on one side of the first pulley, the first pulley is connected to the second pulley through a synchronous belt, and the second pulley is connected to the main pulley through a synchronous belt.

[0014] In some embodiments, the swing arm includes a traction rod connected to the frame and a support rod detachably connected to the traction rod, and the scraper is arranged at the rear end of the support rod; a support frame is provided on the support rod, and a universal wheel is installed at the bottom of the support frame.

[0015] In some embodiments, a driving wheel group and a driven wheel group are respectively installed on both sides of the bottom of the frame, and a stepper motor is installed at the bottom of the frame, and the stepper motor is driven and connected to the driving wheel group; a storage bin is provided on the frame, and a pump body is installed on one side of the storage bin, and a suction pipe of the pump body can be extended into the storage bin.

[0016] (3) Beneficial effects

[0017] The angle-adjustable automatic floor paint scraper provided by the utility model has the following advantages compared with the prior art:

[0018] 1) An angle adjustment mechanism is added. Through the cooperation of the driven gear, driving gear, telescopic rod and shift lever, the telescopic rod moves during adjustment, and the shift lever shifts the driving gear to engage with the driven gear. The drive shaft rotates and drives the main pulley to rotate, and then the scraper rotates to adjust the angle. The angle of the scraper can be adjusted according to the actual terrain, thereby improving the scraping quality and making it more flexible to use.

[0019] 2) A gear reduction box is used to replace the traditional large drive pulley, and the third motor connected to the gear reduction box can use a smaller power, which is beneficial to energy saving and reducing manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a three-dimensional diagram of an angle-adjustable automatic floor paint scraper of the utility model;

[0022] Figure 2 This is a three-dimensional diagram of the frame of an angle-adjustable automatic floor paint scraper of the utility model;

[0023] Figure 3This is a three-dimensional diagram of the swing arm of an angle-adjustable automatic floor paint scraper of the utility model;

[0024] Figure 4 This is a structural diagram of a support rod of an angle-adjustable automatic floor paint scraper of the utility model;

[0025] Figure 5 This is a three-dimensional diagram of the angle adjustment mechanism of an angle-adjustable automatic floor paint scraper of the utility model;

[0026] Figure 6 This is a three-dimensional diagram of the scraper of an automatic floor paint scraper with adjustable angle of the utility model;

[0027] Figure 7 This is an exploded view of the angle-adjustable scraper for automatic floor paint coating machine of the utility model;

[0028] 1. The gear train; 2. The gear train; 3. The gear train; 4. The gear train; 5. The gear train; 6. The gear train; 7. The gear train; 8. The gear train; 9. The gear train; 10. The gear train; 11. The gear train; 12. The gear train; 13. The gear train; 14. The gear train; 15. The gear train; 16. The gear train; 17. The gear train; 18. The gear train; 19. The gear train; 20. The gear train; 21. The gear train; 22. The gear train; 23. The gear train; 24. The gear train; 25. The gear train; 26. The gear train; 27. The gear train; 28. The gear train; 29. ​​The gear train; 30. The gear train; 31. The gear train; 32. The gear train; 33. The gear train; 34. The gear train; 35. The gear train; 36. The gear train; 37. The gear train; 38. DETAILED DESCRIPTION

[0029] The present application is described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] The following describes the embodiments of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the absence of conflict, the features in the following embodiments and embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of this application.

[0031] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on this application, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number and aspect described herein can be used to implement an apparatus and / or practice a method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this apparatus and / or practice this method.

[0032] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The illustrations only show components related to the present application and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0033] Additionally, in the following description, specific details are provided to provide a thorough understanding of the examples, however, one skilled in the art will appreciate that the examples can be practiced without these specific details.

[0034] The following describes the technical solutions provided by various embodiments of the present application in conjunction with the accompanying drawings.

[0035] See Figures 1 to 7 The present invention provides an angle-adjustable automatic floor paint scraper, comprising a frame 1, a swing arm 2 rotatably mounted on the frame 1, a scraper 3 mounted on the swing arm 2, and a main pulley 41. The frame 1 is primarily constructed from a plurality of welded rods and plates and is primarily used to support and mount the various components. The main pulley 41 is drivably connected to the scraper 3 to drive the scraper 3 in reverse direction. The swing arm 2 is provided with an angle adjustment mechanism that drives the main pulley 41 to rotate the scraper 3 to adjust its angle.

[0036] See Figure 1 、 Figure 3 and Figure 4The angle adjustment mechanism includes a driven gear 51 coaxially arranged with the main pulley 41, a drive shaft 52 located on one side of the driven gear 51, and a driving gear 53 sliding on the drive shaft 52. The driven gear 51 is located on the lower side of the main pulley 41 and can slide along the drive shaft 52. When the drive shaft 52 rotates, it can drive the driven gear 51 to rotate. The driving gear 53 can mesh with the driven gear 51. When adjusting the angle, the driving gear 53 slides along the drive shaft 52 until it meshes with the driven gear 51. The rotation of the drive shaft 52 drives the driving gear 53 to rotate, and the driving gear 53 drives the driven gear 51 to rotate. The driven gear 51 drives the main pulley 41 to rotate, and the main pulley 41 drives the scraper 3 to rotate to adjust the angle. This structure adds an angle adjustment mechanism. Through the cooperation of the driven gear, driving gear, telescopic rod and shift lever, it can adjust the angle of the scraper according to the actual terrain, thereby improving the scraping quality and making it more flexible to use.

[0037] In some embodiments, as Figures 3 to 5 As shown, the angle adjustment mechanism also includes a telescopic rod 54 installed on one side of the drive shaft 52 and a lever 55 hinged on the swing arm 2. The telescopic rod 54 is connected to the driving gear 53 through the lever 55. The telescopic rod 54 can drive the driving gear 53 to slide along the drive shaft 52 through the lever 55. When adjusting the angle, the telescopic rod 54 moves, and the telescopic rod 54 drives the lever 55 to rotate. The lever 55 shifts the driving gear 53 so that it engages with the driven gear 51. Among them, one end of the lever 55 is provided with a shifting portion, which abuts against the driving gear 53 and is provided with a U-shaped groove 551 that is plugged into the drive shaft 52; the other end of the lever 55 is provided with a waist-shaped groove for hinged connection with the telescopic rod 54. The telescopic rod 54 is provided with a hinge shaft, which is placed in the waist-shaped groove (the hinge shaft and waist-shaped groove are not shown in the figure).

[0038] In some embodiments, as Figure 5 As shown, a spring stopper 521 is provided at the end of the drive shaft 52. A first spring (not shown) is installed between the spring stopper 521 and the driving gear 53. The first spring always forces the driving gear 53 to move away from the driven gear 51 and serves to reset the driving gear 53. Under normal circumstances, the driving gear 53 is disengaged from the driven gear 51 under the action of the first spring.

[0039] In some embodiments, as Figures 3 to 5As shown, a linear motor 57, a first motor 58, and a second motor 42 are mounted on the swing arm 2. The telescopic rod 54 is located on the linear motor 57, the drive shaft 52 is located on the first motor 58, and the main pulley 41 and the driven gear 51 are both located on the motor shaft of the second motor 42. With this structure, a manual switch can be provided on the frame 1 to control the operation of the linear motor 57 and the first motor 58, thereby adjusting the angle of the scraper 3. Alternatively, a remote control switch can be used to control the operation of the linear motor 57 and the first motor 58, which is more convenient to operate and also facilitates adjustment during equipment operation.

[0040] In some embodiments, as Figure 2 As shown, a third motor 11 and a gear reducer 12 are mounted within the frame 1. The third motor 11 and the gear reducer 12 are connected via a belt drive. Pulleys are mounted on each of the third motor 11 and the gear reducer 12, and the two pulleys are connected via a belt. One end of the swing arm 2 is mounted on the output shaft of the gear reducer 12. Frame 1 is symmetrically mounted with travel switches 13 on either side of the swing arm 2. The travel switches facilitate control of the swing arm's swing amplitude. By replacing the traditional large drive pulley with a gear reducer, the third motor driven by the gear reducer can use a lower power, which is beneficial for energy conservation, reducing manufacturing costs, and reducing the overall weight of the equipment, while also achieving a more stable speed.

[0041] In some embodiments, as Figure 6 and Figure 7 As shown, the scraper 3 comprises a support member 31 rotatably mounted on the swing arm 2, a scraper rod 32 slidably mounted within the support member 31, a connection seat 33 being threadedly connected to the bottom of the scraper rod 32, and a scraper body 34 being hingedly connected to the connection seat 33. A retainer 35 is mounted on the scraper rod 32, and a plurality of balls 36 are evenly distributed on the outer surface of the retainer 35. The retainer 35 slides within the support member 31. A second spring 37 is installed between the connection seat 33 and the retainer 35. The use of a retractable scraper 3 is primarily due to the unevenness of the ground surface, allowing the scraper to adapt to different ground heights, thereby expanding its range of use.

[0042] In some embodiments, as Figure 3 and Figure 6As shown, the upper end of the scraper 3 is connected to the first pulley 43, and a second pulley 44 is installed on one side of the first pulley 43. The first pulley 43 is connected to the second pulley 44 via a synchronous belt, and the second pulley 44 is connected to the main pulley 41 via a synchronous belt. In this structure, when reversing, the second motor 42 drives the main pulley 41 to rotate, the main pulley 41 drives the second pulley 44 to rotate, the second pulley 44 drives the first pulley 43 to rotate, and the first pulley 43 drives the scraper 3 to rotate and reverse direction; when the swing arm swings to the left or right end point, the second motor drives the scraper to rotate 180 degrees so that the scraping surface of the scraper is always consistent with the swing direction, ensuring the scraping quality; to prevent interference, when adjusting the scraper angle, avoid adjusting it when the swing arm swings to the left or right end point to prevent the first motor 58 and the second motor 42 from operating simultaneously.

[0043] In some embodiments, as Figure 3 As shown, the swing arm 2 includes a traction rod 21 connected to the frame 1 and a support rod 22 detachably connected to the traction rod 21. The scraper 3 is mounted at the rear end of the support rod 22. A support frame 23 is mounted on the support rod 22, and a universal wheel 24 is mounted at the bottom of the support frame 23. This structure adopts a segmented structure for easy transportation. The support frame provides stable support, ensuring stable and reliable movement of the scraping mechanism.

[0044] In some embodiments, as Figure 1 and Figure 2 As shown, a driving wheel assembly 14 and a driven wheel assembly 15 are mounted on either side of the bottom of the frame 1. A stepper motor is mounted on the bottom of the frame 1 and is in driving connection with the driving wheel assembly 14. The stepper motor, the driving wheel assembly 14, and the driven wheel assembly 15 cooperate to drive the frame 1 to move. A material storage bin 61 is provided on the frame 1. A pump body 62 is mounted on one side of the material storage bin 61. A material suction pipe 63 of the pump body 62 can extend into the material storage bin 61.

[0045] The same or similar parts between the various embodiments in this specification can be referred to each other, and each embodiment focuses on the differences from other embodiments.

[0046] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. An angle-adjustable floor paint automatic scraping machine, comprising a frame (1), a swing arm (2) rotatably mounted on the frame (1), a scraper (3) mounted on the swing arm (2), and a main pulley (41), wherein the main pulley (41) is drivingly connected to the scraper (3); characterized in that: An angle adjustment mechanism is provided on the swing arm (2), and the angle adjustment mechanism is used to drive the main pulley (41) so that the scraper (3) rotates to adjust the angle; the angle adjustment mechanism includes a driven gear (51) coaxially arranged with the main pulley (41), a driving shaft (52) located on one side of the driven gear (51), and a driving gear (53) sliding on the driving shaft (52), and the driving gear (53) can be engaged with the driven gear (51); when adjusting the angle, the driving gear (53) slides along the driving shaft (52) until it is engaged with the driven gear (51), and the driving shaft (52) rotates and drives the main pulley (41) to rotate, thereby rotating the scraper (3) to adjust the angle; The angle adjustment mechanism further comprises a telescopic rod (54) mounted on one side of the drive shaft (52) and a shifting rod (55) hinged on the swing arm (2), wherein the telescopic rod (54) is connected to the driving gear (53) via the shifting rod (55); when adjusting the angle, the telescopic rod (54) moves, and the shifting rod (55) shifts the driving gear (53) to engage with the driven gear (51); a shifting portion is provided at one end of the shifting rod (55), the shifting portion abuts against the driving gear (53), and a U-shaped groove (551) is provided on the shifting portion for plugging into the drive shaft (52); and a waist-shaped groove is provided at the other end of the shifting rod (55) for being hinged to the telescopic rod (54).

2. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: A spring limiting seat (521) is provided at the end of the driving shaft (52), and a first spring is installed between the spring limiting seat (521) and the driving gear (53). The first spring always causes the driving gear (53) to have a movement tendency away from the driven gear (51).

3. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: A linear motor (57), a first motor (58) and a second motor (42) are mounted on the swing arm (2); the telescopic rod (54) is located on the linear motor (57); the drive shaft (52) is located on the first motor (58); and the main pulley (41) and the driven gear (51) are both located on the motor shaft of the second motor (42).

4. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: A third motor (11) and a gear reduction box (12) are installed in the frame (1); the third motor (11) and the gear reduction box (12) are connected via a belt drive; one end of the swing arm (2) is installed on the output shaft of the gear reduction box (12); and the frame (1) is symmetrically installed with travel switches (13) on both sides of the swing arm (2).

5. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: The scraper (3) comprises a support member (31) rotatably mounted on the swing arm (2), and a scraper rod (32) slidably mounted in the support member (31); the bottom of the scraper rod (32) is threadedly connected to a connecting seat (33), and a scraper body (34) is hinged on the connecting seat (33); a retaining frame (35) is mounted on the scraper rod (32), and a plurality of balls (36) are evenly distributed on the outer surface of the retaining frame (35); the retaining frame (35) is slidably mounted in the support member (31); and a second spring (37) is installed between the connecting seat (33) and the retaining frame (35).

6. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: The upper end of the scraper (3) is connected to a first pulley (43), a second pulley (44) is installed on one side of the first pulley (43), the first pulley (43) is connected to the second pulley (44) through a synchronous belt, and the second pulley (44) is connected to the main pulley (41) through a synchronous belt.

7. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: The swing arm (2) comprises a traction rod (21) connected to the frame (1) and a support rod (22) detachably connected to the traction rod (21); the scraper (3) is arranged at the rear end of the support rod (22); a support frame (23) is provided on the support rod (22), and a universal wheel (24) is installed at the bottom of the support frame (23).

8. The angle-adjustable automatic floor paint scraper as claimed in claim 1, characterized in that: A driving wheel group (14) and a driven wheel group (15) are respectively installed on both sides of the bottom of the frame (1), and a stepping motor is installed at the bottom of the frame (1), and the stepping motor is drivingly connected to the driving wheel group (14); a material storage bin (61) is provided on the frame (1), and a pump body (62) is installed on one side of the material storage bin (61), and a material suction pipe (63) of the pump body (62) can extend into the material storage bin (61).