Detection tool for small sheet metal part

By designing a test tool for small sheet metal parts, using flexible adjustment of the detection rod and tightening bolts and precise positioning of the positioning pins, the problem of inefficiency of traditional detection methods is solved, and efficient detection of the bending angle and end dimensions of the sheet metal parts is achieved.

CN223307488UActive Publication Date: 2025-09-05SHANGHAI OSHIMA METALINDUSTRY CO LTD
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Patent Information

Application Number
CN202422675902.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-05
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Traditional sheet metal detection methods are inefficient, making it difficult to accurately detect the bending angle and end dimensions of small sheet metal parts.

Method used

A small-sized inspection tool for sheet metal parts is designed, including a base plate and a detection block, equipped with first and second detection rods and tightening bolts, and flexible adjustment of the detection rod is achieved through sliding and threaded connection, and precise positioning and fixing is combined with positioning pins and detection columns.

Benefits of technology

Improves the flexibility and accuracy of inspection, adapts to different sizes of sheet metal parts, and ensures the accuracy and repeatability of inspection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a small sheet metal part detection tool, and relates to the sheet metal part detection technology field, the small sheet metal part detection tool comprises a bottom plate, the bottom plate is vertically provided with a detection block, the detection block is horizontally provided with a first detection rod used for detecting the bending angle of a sheet metal part, the first detection rod is arranged to be vertical to the detection block and is in sliding connection with the detection block, and the first detection rod is provided with a second detection rod used for detecting the bending angle of the sheet metal part. The detection block is also horizontally provided with a second detection rod used for detecting the size of the end part of the sheet metal part. According to the invention, the first detection rod is movably arranged, so that the detection tool can adapt to the detection of bending parts with different lengths, the position of the first detection rod is adjusted, the first detection rod abuts against the sheet metal part body, and the abutting condition of the bending part and the side surface of the first detection rod is observed, thereby facilitating the judgment of whether the bending angle is qualified or not. The position of the second detection rod is adjusted, and if the second detection rod cannot extend out or the gap is too large after the second detection rod extends out, the detection rod is unqualified.
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Description

Technical Field

[0001] The present application relates to the technical field of sheet metal inspection, and in particular to an inspection tool for small sheet metal parts. Background Art

[0002] like Figure 1 As shown, small sheet metal parts refer to parts or products made by processing metal sheets (usually with a thickness of less than 6 mm). The metal sheets are bent, polished and other processes to form small sheet metal parts. The small sheet metal parts include a sheet metal body 101, a bent portion 102, an end 103, a first hole 104, a second hole 105 and a protrusion 106. The bent portion 102 is designed to be perpendicular to the sheet metal body 101, and the length design requirement of the end 103 must also be within a reasonable range. However, small sheet metal parts may be easily deformed during the processing due to factors such as raw materials, environment and operation. Therefore, after processing, the bending angle of the bent portion 102 of the sheet metal and the length of the end 103 need to be inspected. Traditional sheet metal inspection uses a detection ruler in combination with naked eye observation. However, the method of naked eye observation has low efficiency in detecting the shape of sheet metal parts. Utility Model Content

[0003] In order to solve the problem of detecting the bending angle and size of sheet metal parts, the present application provides a small sheet metal part inspection tool.

[0004] This application provides a small sheet metal inspection tool that adopts the following technical solution:

[0005] A checking fixture for small sheet metal parts comprises a base plate, a detection block is vertically arranged on the base plate, a first detection rod for detecting the bending angle of the sheet metal part is vertically arranged on the detection block, the first detection rod is horizontally arranged and forms a sliding connection with the detection block, the first detection rod is perpendicular to the sheet metal part body and forms an abutment fit, and a second detection rod for detecting the end size of the sheet metal part is also vertically arranged on the detection block, the second detection rod is horizontally arranged and forms a sliding connection with the detection block, and the end of the second detection rod close to the small sheet metal part forms a clearance fit with the end of the small sheet metal part.

[0006] By adopting the above technical solution and utilizing the movable first detection rod, the inspection tool can adapt to the inspection of bending portions of different lengths. The position of the first detection rod is adjusted so that the first detection rod abuts against the sheet metal body, and the abutment between the bending portion and the side of the first detection rod is observed, thereby facilitating the judgment of whether the bending angle is qualified. The position of the second detection rod is adjusted. If the second detection rod cannot be extended, or the gap after extension is too large, it is unqualified.

[0007] Preferably, a fixing bolt is provided on the detection block, and the fixing bolt is threadedly connected to the base plate.

[0008] By adopting the above technical solution, the detection block is detachably connected to the base plate by fixing bolts, and different detection blocks can be replaced according to different sheet metal parts, thereby adapting to the detection needs of sheet metal parts of different sizes, thereby improving the versatility of the inspection fixture.

[0009] Preferably, a first positioning pin is provided on the bottom plate, and a positioning hole matching with the first positioning pin is provided on the detection block.

[0010] By adopting the above technical solution, the cooperation between the first positioning pin and the positioning hole can accurately fix the position of the detection block, ensuring stability and accuracy during the detection process.

[0011] Preferably, a first tightening bolt is threadedly connected to the detection block, and the first tightening bolt forms an abutment fit with the first detection rod.

[0012] By adopting the above technical solution, the position of the first detection rod can be accurately adjusted as needed and fixed by the first tightening bolt, which not only meets the detection requirements of different sheet metal parts but also ensures the stability of the detection.

[0013] Preferably, the detection block is further threadedly connected with a second tightening bolt, and the second tightening bolt forms an abutment fit with the second detection rod.

[0014] By adopting the above technical solution, the second detection rod and the second clamping bolt are matched to conveniently adjust the position of the second detection rod, and it is firmly fixed by the second clamping bolt, thereby ensuring the accuracy and repeatability of the detection and determining whether the end size of the measured sheet metal meets the standard.

[0015] Preferably, a second positioning pin for positioning the sheet metal part is provided on the bottom plate, the second positioning pin is detachably connected to the bottom plate, and the second positioning pin forms a plug-in fit with the first hole.

[0016] By adopting the above technical solution, the second positioning pin is plug-fitted into the first hole on the sheet metal part to ensure that the position of the sheet metal part is accurate during the detection process.

[0017] Preferably, the detection block is provided with a detection column for detecting the second hole position of the sheet metal part, and the detection column is plug-fitted with the second hole position.

[0018] By adopting the above technical solution, the detection column cooperates with the second hole on the sheet metal part, and the cooperation between the second hole and the detection column is observed to determine whether the second hole meets the standard. The second hole provides double protection for the positioning of the sheet metal part, making the detection results more accurate and reliable.

[0019] Preferably, a groove matching with the protrusion is provided on the bottom plate, and the protrusion and the groove form an embedded fit.

[0020] By adopting the above technical solution, the groove provides stable support and positioning for the protrusion of the sheet metal part, making the detection of the protrusion more accurate and convenient.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. The position of the first detection rod can be flexibly adjusted to adapt to sheet metal parts of different sizes, improving detection flexibility and versatility. The first positioning pin and positioning hole ensure the precise relative position of the detection block and the base plate;

[0023] 2. The first and second tightening bolts can adjust and fix the position of the detection rod, increasing detection flexibility and accuracy;

[0024] 3. The second positioning pin and detection column realize the precise positioning of the sheet metal parts, improving the detection accuracy and reliability; the bottom plate groove design facilitates the precise detection of the protrusions of the sheet metal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic structural diagram of a sheet metal part in an embodiment of the present application;

[0026] Figure 2 This is a schematic structural diagram of the bottom plate in an embodiment of the present application;

[0027] Figure 3 This is a schematic diagram of the overall structure of the inspection tool in the embodiment of the present application;

[0028] Figure 4 It is a schematic diagram of the overall structure in the embodiment of this application.

[0029] Figure markings: 101, sheet metal body; 102, bending portion; 103, end portion; 104, first hole position; 105, second hole position; 106, protrusion; 2, bottom plate; 201, first positioning pin; 202, second positioning pin; 203, plug-in hole; 3, detection block; 301, positioning hole; 302, fixing bolt; 303, detection column; 4, first detection rod; 5, second detection rod; 6, first tightening bolt; 7, second tightening bolt; 8, groove. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.

[0031] The embodiment of the present application discloses a checking fixture for small sheet metal parts.

[0032] Reference Figure 2 and Figure 3 A small sheet metal inspection tool comprises a base plate 2 and a detection block 3 vertically arranged on the base plate 2. A first positioning pin 201 is vertically arranged on the base plate 2, and a positioning hole 301 matching the first positioning pin 201 is provided on the detection block 3. The detection block 3 is accurately set on the base plate 2 through the first positioning pin 201. The detection block 3 is also rotatably connected to the detection block 3 with a fixing bolt 302, and the fixing bolt 302 is threadedly connected to the base plate 2. The detection block 3 is detachably connected to the base plate 2 through the fixing bolt 302. Different detection blocks 3 can be replaced according to different sheet metal parts, thereby adapting to the detection needs of sheet metal parts of different sizes, thereby improving the versatility of the inspection tool.

[0033] Reference Figure 3 and Figure 4 A second positioning pin 202 for positioning the sheet metal is provided on the base plate 2, and a plug hole 203 that cooperates with the second positioning pin 202 is also provided on the base plate 2. The second positioning pin 202 and the plug hole 203 form a plug-in fit. The detection block 3 is also provided with a detection column 303 for detecting the second hole position 105. The detection column 303 is horizontally arranged on the detection block 3 and vertically arranged on the detection block 3. Before detection, the sheet metal is first installed, the second positioning pin 202 is removed, and the second hole position 105 is aligned with the detection column 303 for installation. After the first hole position 104 is aligned with the plug hole 203, the second positioning pin 202 is installed to fix the sheet metal.

[0034] Reference Figure 1 and Figure 4 The way the detection column 303 detects the second hole 105 is that if the detection column 303 cannot penetrate the second hole 105, the second hole 105 is too small and unqualified; if the detection column 303 can penetrate the second hole 105, observe the size of the gap between the second hole 105 and the detection column 303. If the gap is too large, it is also unqualified.

[0035] Reference Figure 1 and Figure 4 , a first detection rod 4 for detecting the bending angle of the sheet metal is also horizontally arranged on the detection block 3. The first detection rod 4 is perpendicular to the detection block 3 and is arranged through the detection block 3. The first detection rod 4 forms a sliding fit with the detection block 3. A second detection rod 5 for detecting the size of the end 103 of the sheet metal is also horizontally arranged on the detection block 3. The second detection rod 5 is perpendicular to the detection block 3 and is arranged through the detection block 3. The second detection rod 5 forms a sliding fit with the detection block 3. A first tightening bolt 6 and a second tightening bolt 7 are also threadedly connected to the detection block 3. The first tightening bolt 6 forms an abutment fit with the first detection rod 4, and the second tightening bolt 7 forms an abutment fit with the second detection rod 5.

[0036] Reference Figure 1 and Figure 4After the sheet metal is installed, adjust the position of the first detection rod 4 so that the end of the first detection block 3 close to the sheet metal is perpendicular to the sheet metal body 101 and forms an abutment fit, then tighten the first tightening bolt 6, observe the abutment between the bent portion 102 of the sheet metal and the side of the first detection block 3 to determine whether the bending angle of the bent portion 102 meets the standard.

[0037] Reference Figure 1 and Figure 4 , the second detection rod 5 is used to detect the size of the end 103 of the sheet metal. The position of the second detection rod 5 is set according to the size of the end 103 of the sheet metal. The end 103 is located between the first detection rod 4 and the second detection rod 5. Before the sheet metal is installed, the position of the second detection rod 5 is adjusted so that the second detection rod 5 is completely away from the side of the detection block 3 close to the sheet metal. After the sheet metal is installed, the second detection rod 5 is extended to the side close to the sheet metal. If the second detection rod 5 cannot be fully extended, or the gap between the end 103 and the second detection rod 5 after extension is too large, it is unqualified. After the position of the second detection rod 5 is determined, the second tightening bolt 7 is tightened to ensure the accuracy and repeatability of the detection. It can be judged whether the size of the end 103 of the measured sheet metal meets the standard.

[0038] Reference Figure 1 and Figure 3 The bottom plate 2 is provided with a groove 8 that matches the protrusion 106 of the sheet metal part. The protrusion 106 and the groove 8 form an embedded fit. During the inspection process, the protrusion 106 of the sheet metal part is embedded in the groove 8, which can make the position of the sheet metal part on the bottom plate 2 more stable. If the protrusion 106 of the sheet metal part cannot be embedded in the groove 8 or the gap after embedding is too large, it will fail the test.

[0039] The implementation principle of the embodiment of the present application is: use the second positioning pin 202 to install the sheet metal on the inspection fixture, adjust the first detection rod 4 so that it abuts against the sheet metal body 101 and then fix it, observe the abutment between the bent portion 102 and the side of the first detection rod 4, and judge whether the bending angle is qualified, then extend the second detection rod 5, observe the extension situation to judge whether the size of the end 103 is qualified.

[0040] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A small sheet metal inspection tool, characterized by: The invention comprises a bottom plate (2), a detection block (3) is vertically arranged on the bottom plate (2), a first detection rod (4) for detecting the bending angle of a sheet metal part is vertically arranged on the detection block (3), the first detection rod (4) is horizontally arranged and forms a sliding connection with the detection block (3), the first detection rod (4) is perpendicular to the sheet metal part body (101) and forms an abutment fit, and a second detection rod (5) for detecting the size of the sheet metal part end (103) is also vertically arranged on the detection block (3), the second detection rod (5) is horizontally arranged and forms a sliding connection with the detection block (3), and the second detection rod (5) forms a clearance fit with the small sheet metal part end (103) at one end close to the small sheet metal part.

2. A small sheet metal inspection tool according to claim 1, characterized in that: A fixing bolt (302) is provided on the detection block (3), and the fixing bolt (302) is threadedly connected to the base plate (2).

3. A small sheet metal inspection tool according to claim 2, characterized in that: A first positioning pin (201) is provided on the bottom plate (2), and a positioning hole (301) matching the first positioning pin (201) is provided on the detection block (3).

4. The inspection tool for small sheet metal parts according to claim 1, characterized in that: The detection block (3) is also threadedly connected with a first tightening bolt (6), and the first tightening bolt (6) forms an abutting fit with the first detection rod (4).

5. The inspection tool for small sheet metal parts according to claim 1, characterized in that: The detection block (3) is also threadedly connected with a second abutting bolt (7), and the second abutting bolt (7) forms an abutting fit with the second detection rod (5).

6. The inspection tool for small sheet metal parts according to claim 1, characterized in that: A second positioning pin (202) for positioning the sheet metal part is provided on the base plate (2); the second positioning pin (202) is detachably connected to the base plate (2); and the second positioning pin (202) forms a plug-in fit with the first hole (104).

7. The inspection tool for small sheet metal parts according to claim 1, characterized in that: The detection block (3) is provided with a detection column (303) for detecting the second hole position (105) of the sheet metal part, and the detection column (303) forms a plug-in fit with the second hole position (105).

8. The inspection tool for small sheet metal parts according to claim 1, characterized in that: The bottom plate (2) is provided with a groove (8) that matches the protrusion (106), and the protrusion (106) and the groove (8) form an embedded fit.

Citation Information

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