Cable tensile test equipment

By designing cable tensile test equipment with cable support seat, lifting mechanism and pressure sensor, the problems of instability and inaccurate measurement of traditional equipment are solved, and the stability and accuracy of cable tensile test are achieved.

CN223307994UActive Publication Date: 2025-09-05PUXIN POWER ENG DESIGN CO LTD
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Patent Information

Application Number
CN202422424589.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-05
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Traditional cable tensile testing equipment is not stable enough during the test, and the pressure application method is not precise enough, making it difficult to accurately measure the tension on the cable, resulting in inaccurate test results.

Method used

A cable tensile testing device was designed, which includes a cable support seat, a lifting platform, a lifting mechanism, a cable pressure seat and a pressure sensor. By precisely controlling the lifting mechanism and monitoring the pressure in real time, the stability of the cable during the test and the accuracy of the data were ensured.

Benefits of technology

It improves the stability of the test process and data accuracy, reduces errors caused by equipment factors, and ensures the safety of the cable during the test and the reliability of the test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable testing, in particular to cable tensile test equipment, which comprises two groups of cable supporting seats arranged oppositely. A cable bearing roller is arranged on the cable supporting seat; a lifting platform and a lifting mechanism connected with the lifting platform are arranged between the two groups of cable supporting seats; a cable pressing seat is erected on the lifting table, and a cable pressing roller used for being in contact with a cable is arranged on the cable pressing seat; one side of each cable supporting seat is provided with a cable clamp used for fixing a cable. According to the cable tensile test equipment, the stability and the data precision in the test process are effectively improved through the design of the cable supporting seat, the bearing roller, the accurately controlled lifting mechanism, the cable pressure applying seat assisted by the guide rod and the real-time monitoring of the pressure sensor. Therefore, the stable posture of the cable in the test is ensured, errors caused by equipment factors are reduced, and the reliability of a test result is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable testing, in particular to a cable tensile testing device. Background Art

[0002] In cable manufacturing and quality control, cable tensile strength is a crucial performance indicator. It directly impacts the durability and reliability of cables in practical applications. To accurately assess a cable's tensile strength, specialized testing equipment is required to simulate the cable's tensile state and measure the maximum tensile force it can withstand.

[0003] Traditional cable tensile testing equipment often has some shortcomings, such as unstable testing process, imprecise pressure application method, and difficulty in accurately measuring the tensile force on the cable. These problems may lead to inaccurate test results, thus affecting the judgment of cable quality. Utility Model Content

[0004] The utility model aims at the technical problems existing in the prior art and provides a cable tensile test device to solve the problems of the cable tensile test.

[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a cable tensile testing device, comprising two groups of cable support seats arranged opposite to each other; cable bearing rollers are installed on the cable support seats; a lifting platform and a lifting mechanism connected to the lifting platform are arranged between the two groups of cable support seats; a cable pressure seat is mounted on the lifting platform, and a cable pressure roller for contacting the cable is provided on the cable pressure seat; a cable clamp for fixing the cable is also arranged on one side of each cable support seat.

[0006] On the basis of the above technical solution, the present invention can also be improved as follows.

[0007] Furthermore, a winding post is arranged adjacent to the cable clamp, and a spiral anti-slip groove is provided on the outer surface of the winding post.

[0008] Furthermore, the lifting mechanism includes:

[0009] A number of wire holders provided on the lifting platform;

[0010] A screw rod connected to the screw seat transmission;

[0011] A commutator connected to the input end of the screw;

[0012] a drive shaft connected to the input end of the commutator;

[0013] A motor drive connected to the drive shaft.

[0014] Furthermore, a plurality of guide rods are installed below the cable pressure seat and are slidably matched with the lifting platform.

[0015] Furthermore, a pressure detection seat is provided between the lifting platform and the cable pressure seat, and a pressure sensor for detecting the pressure under the cable pressure seat is provided in the pressure detection seat.

[0016] Furthermore, the diameters of the cable pressure roller and the cable support roller are narrowed from both ends toward the middle.

[0017] Moreover, the cable tensile test equipment provided by the present invention has at least the following beneficial effects compared with the prior art:

[0018] 1. This cable tensile test equipment effectively improves stability and data accuracy during testing through the design of a cable support base and load rollers, a precisely controlled lifting mechanism, a cable pressure base assisted by a guide rod, and real-time monitoring by a pressure sensor. This not only ensures a stable cable posture during testing, but also reduces errors caused by equipment factors, improving the reliability of test results.

[0019] 2. The special diameter design of the cable bearing roller and pressure roller ensures that the cable is subjected to more uniform force during the test, avoiding local stress concentration and reducing the risk of cable damage. At the same time, the firm fixation of the cable clamp and the guiding function of the winding column further ensure the safety of the cable during the test, preventing the cable from accidentally falling off or sliding, and ensuring the smooth progress of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the local structure of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1. Cable support seat; 2. Cable bearing roller; 3. Lifting platform; 4. Lifting mechanism; 4.1. Screw seat; 4.2. Screw rod; 4.3. Commutator; 4.4. Drive shaft; 4.5. Motor drive; 5. Cable pressure seat; 5.1. Cable pressure roller; 6. Cable clamp; 7. Winding column; 7.1. Anti-slip groove; 8. Guide rod; 9. Pressure detection seat. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] It should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integrated structures. Those skilled in the art will understand the specific meanings of such terms in this patent based on specific circumstances.

[0026] like Figure 1 and Figure 2 As shown, the cable tensile testing equipment of the present practical design is characterized in that it comprises two groups of relatively arranged cable support seats 1; a cable bearing roller 2 is installed on the cable support seat 1; a lifting platform 3 and a lifting mechanism 4 connected to the lifting platform 3 are arranged between the two groups of cable support seats 1; a cable pressure seat 5 is mounted on the lifting platform 3, and a cable pressure roller 5.1 for contacting the cable is provided on the cable pressure seat 5; a cable clamp 6 for fixing the cable is also arranged on one side of each cable support seat 1.

[0027] As an embodiment, a winding post 7 is arranged adjacent to the cable clamp 6 , and a spiral anti-slip groove 7 . 1 is provided on the outer surface of the winding post 7 .

[0028] The primary function of the winding post 7 is to guide the cable, maintaining a defined path and shape during testing. Positioning the winding post adjacent to the cable clamp 6 ensures that the cable moves in the desired direction when subjected to tension, minimizing twisting and irregular deformation. The anti-slip groove effectively grips the cable surface, preventing it from slipping or falling off when subjected to tension.

[0029] As an embodiment, the lifting mechanism 4 includes:

[0030] A plurality of wire holders 4.1 are provided on the lifting platform 3;

[0031] A screw rod 4.2 is connected to the screw seat 4.1;

[0032] A commutator 4.3 connected to the input end of the screw 4.2;

[0033] A drive shaft 4.4 connected to the input end of the commutator 4.3;

[0034] A motor drive 4.5 connected to the drive shaft 4.4.

[0035] The motor drive 4.5 serves as the power source for the entire lifting mechanism, providing the necessary rotational force. When activated, it rotates the connected drive shaft 4.4. Through motor drive, direction-changing speed regulation, transmission conversion, and precise control, the position of the lifting platform can be precisely adjusted, thus meeting the requirements for the magnitude and direction of the tensile force during cable tensile testing.

[0036] As an embodiment, a plurality of guide rods 8 are installed under the cable pressure seat 5 and are slidably matched with the lifting platform 3. The provision of the guide rods 8 enables the cable pressure seat 5 to move smoothly along a predetermined trajectory during the lifting process, thereby reducing the test error caused by deviation or shaking.

[0037] Specifically, a pressure detection seat 9 is provided between the lifting platform 3 and the cable pressure seat 5 , and a pressure sensor for detecting the downward pressure of the cable pressure seat 5 is provided in the pressure detection seat 9 .

[0038] The pressure detection seat 9 is located between the lifting platform 3 and the cable pressure seat 5, and plays the dual role of bridge and monitoring. It can not only support the cable pressure seat, but also detect and feedback the downward pressure applied by the cable pressure seat to the cable in real time.

[0039] The pressure sensor is the core component of the pressure test seat. It can convert the pressure applied by the cable pressure seat to the cable into an electrical signal and display it through the data processing system. In this way, the tester can intuitively understand the real-time changes in the tension of the cable during the test.

[0040] As an embodiment, the cable pressure roller 5.1 and the cable support roller 2 have diameters that taper from both ends toward the center. Since the rollers are narrower at both ends and wider in the center, when they press on the cable, they can ensure that the cable's force-bearing surface is more uniform, avoiding the situation of excessive local pressure.

[0041] The working principle of this utility model is as follows:

[0042] Stable Support: The equipment uses two sets of oppositely positioned cable support bases 1, providing a stable support platform for the cable. Cable bearing rollers 2 installed on the support bases effectively reduce friction between the cable and the support bases during the test, protecting the cable surface and ensuring the accuracy of the test results.

[0043] Precise Pressure: A lift platform 3 is installed between the two sets of cable supports. This lift platform is precisely controlled by a connected lifting mechanism 4. The lifting mechanism utilizes the precise coordination of components such as the motor, drive shaft, commutator, and lead screw to achieve smooth lifting and lowering of the lift platform, thereby precisely controlling the tension applied to the cable.

[0044] Contact Pressure: A cable pressure roller 5.1, designed specifically for contacting the cable, is mounted on a cable pressure seat 5 mounted on the lifting platform. This roller acts directly on the cable, applying tension to the cable through the lifting platform's upward and downward motion. The roller's design helps evenly distribute tension, reducing localized stress concentration in the cable and ensuring the reliability of test results.

[0045] Cable Fixing: To prevent the cable from sliding or falling off during the test, a cable clamp 6 is provided on one side of each cable support. These clamps can firmly fix both ends of the cable, ensuring that the cable can maintain a stable posture when subjected to tension, thereby improving the accuracy and safety of the test.

[0046] It should be noted that, in this article, the terms "include", "comprising" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device. Unless otherwise expressly specified and limited, the terms "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0047] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0048] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A cable tensile test equipment, characterized in that: The invention comprises two groups of cable support seats (1) arranged opposite to each other; a cable bearing roller (2) is installed on the cable support seats (1); a lifting platform (3) and a lifting mechanism (4) connected to the lifting platform (3) are arranged between the two groups of cable support seats (1); a cable pressure seat (5) is mounted on the lifting platform (3), and a cable pressure roller (5.1) for contacting the cable is provided on the cable pressure seat (5); and a cable clamp (6) for fixing the cable is also arranged on one side of each cable support seat (1).

2. The cable tensile testing equipment according to claim 1, characterized in that: A winding post (7) is arranged adjacent to the cable clamp (6), and a spiral anti-slip groove (7.1) is provided on the outer surface of the winding post (7).

3. The cable tensile testing equipment according to claim 1, characterized in that: The lifting mechanism (4) comprises: A plurality of wire seats (4.1) arranged on the lifting platform (3); A screw rod (4.2) connected to the screw seat (4.1); A commutator (4.3) connected to the input end of the screw (4.2); A drive shaft (4.4) connected to the input end of the commutator (4.3); A motor drive (4.5) is connected to the drive shaft (4.4).

4. The cable tensile testing equipment according to claim 1, characterized in that: A plurality of guide rods (8) that are slidably matched with the lifting platform (3) are installed below the cable pressure seat (5).

5. The cable tensile testing equipment according to claim 1, characterized in that: A pressure detection seat (9) is provided between the lifting platform (3) and the cable pressure seat (5), and a pressure sensor for detecting the downward pressure of the cable pressure seat (5) is provided in the pressure detection seat (9).

6. The cable tensile testing equipment according to claim 1, characterized in that: The diameters of the cable pressure roller (5.1) and the cable bearing roller (2) are both narrowed from both ends toward the middle.