Detection mechanism for metal fastener production
Through the design of the rotating conveying component and the pressing component, the continuous conveying and automatic detection of metal fasteners are realized, which solves the problem of slow detection speed and improves the detection efficiency.
Patent Information
- Application Number
- CN202421882113.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-06
AI Technical Summary
Existing metal fastener inspection mechanisms consume excessive time when picking up and placing fasteners, resulting in reduced inspection speed.
The system uses a rotating conveying assembly and a pressing assembly, and the servo motor drives the rotating disk and the placement plate to move, so as to achieve continuous conveying and detection of fasteners. It combines the hydraulic push rod and the pressure sensor to perform automatic detection, thus avoiding the time waste of manual operation.
The detection speed of metal fasteners is improved, the time wasted in the detection process is reduced, and the detection efficiency is improved.
Smart Images

Figure CN223308017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal fastener detection, in particular to a detection mechanism for metal fastener production. Background Art
[0002] Metal fasteners are a type of mechanical part used for fastening connections and are extremely widely used. Fasteners are used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, molds, hydraulics, and other industries. They can be found in a variety of machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, meters, and supplies. They are the most widely used mechanical foundation components. However, during the production process of metal fasteners, their quality needs to be tested. If the shear force of metal fasteners is not up to standard, it can easily lead to bending and deformation of the metal fasteners, and in severe cases, it can even cause the fasteners to break. Testing the shear force of metal fasteners usually requires the use of a testing agency.
[0003] However, in existing shear force testing of metal fasteners, the metal fastener is usually placed in a testing mechanism. After the test is completed, the tested metal fastener is removed and the next metal fastener to be tested is placed. Removing and placing the metal fasteners takes too much time, resulting in a decrease in the testing speed of the testing mechanism. Therefore, a testing mechanism for metal fastener production is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a detection mechanism for metal fastener production, which is used to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A detection mechanism for the production of metal fasteners includes a detection table, wherein the lower side wall of the detection table is provided with a rotating conveying assembly for facilitating the conveying of metal fasteners, the top of the detection table is provided with a fixed base plate through the rotating conveying assembly, the top of the fixed base plate is fixedly provided with a placement plate, a connecting groove is provided inside the placement plate, an L-shaped mounting plate is fixedly provided on the top of the detection table, a pressing assembly for facilitating the application of pressure to the metal fasteners is provided on the top of the L-shaped mounting plate, a moving rod is provided inside the L-shaped mounting plate through the pressing assembly, a limiting circular plate is fixedly provided on the top of the moving rod, a connecting plate is fixedly provided on the bottom of the moving rod, a spring is fixedly provided on the top of the connecting plate, and a clamping plate is fixedly provided on the bottom of the connecting plate.
[0007] Preferably, the rotating conveying assembly includes a U-shaped fixing plate, which is fixedly installed on the lower side wall of the detection platform, a servo motor is fixedly installed at the bottom of the U-shaped fixing plate, a driving gear is fixedly installed at the output end of the servo motor, a connecting gear is meshed with the surface of the driving gear, a rotating shaft is fixedly installed inside the connecting gear, the rotating shaft is rotatably set inside the detection platform, a rotating disk is fixedly installed on the top of the rotating shaft, and the fixed bottom plate is fixedly installed on the top of the rotating disk.
[0008] Preferably, the downward pressure assembly includes a hydraulic push rod, which is fixedly mounted on the top of the testing platform, a movable plate is fixedly provided at the output end of the hydraulic push rod, the movable rod is slidingly provided inside the movable plate, the top of the spring is fixedly mounted on the bottom of the movable plate, a pressure sensor is fixedly provided at the bottom of the testing platform, a mounting sleeve is provided on the surface of the pressure sensor, and a downward pressure head is fixedly installed inside the mounting sleeve.
[0009] Preferably, the mounting sleeve includes a rear fixing sleeve, which is fixedly installed on the bottom of the movable plate, a front fixing sleeve is fixedly provided on the front side of the rear fixing sleeve by bolts, a pressure plate is overlapped inside the front fixing sleeve, the lower pressure head is fixedly installed on the bottom of the pressure plate, and the pressure plate is overlapped with the detection end of the pressure sensor.
[0010] Preferably, there are several placement plates, and the placement plates are distributed in a circular array, with two placement plates forming a group.
[0011] Preferably, the radius of the driving gear is smaller than the radius of the connecting gear, and both the driving gear and the connecting gear are made of metal.
[0012] Preferably, the longitudinal cross-sections of the placement plate and the clamping plate are both V-shaped, and the placement plate and the clamping plate are both made of metal.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the detection mechanism for the production of metal fasteners is driven by a servo motor to drive the driving gear to rotate, so that the driving gear drives the rotating shaft to rotate through the connecting gear, so that the rotating disk drives the fixed base plate to move, and drives the placement plate to move through the fixed base plate, so that the placement plate drives the metal fasteners to move, thereby facilitating the continuous delivery of the metal fasteners to the bottom of the pressing assembly, so that the pressing assembly pushes the metal fasteners to apply pressure for detection, and during the movement of the placement plate, the placement plate can drive the metal fasteners that have been inspected to move out from under the pressing assembly, so that the fasteners can be removed after the inspection is completed, thereby facilitating the inspection of the metal fasteners, thereby avoiding wasting too much time in picking up and placing the metal fasteners, resulting in a reduction in the inspection speed of the detection mechanism, thereby improving the inspection speed of the metal fasteners. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is a schematic diagram of the longitudinal section of the structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the local structure of the utility model;
[0017] Figure 4 This is another partial structural diagram of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the installation sleeve of the utility model.
[0019] In the figure: 1. Testing table; 2. U-shaped fixing plate; 3. Servo motor; 4. Driving gear; 5. Connecting gear; 6. Rotating shaft; 7. Rotating disk; 8. Fixed base plate; 9. Placement plate; 10. Connecting groove; 11. L-shaped mounting plate; 12. Hydraulic push rod; 13. Moving plate; 14. Pressure sensor; 15. Mounting sleeve; 151. Rear fixing sleeve; 152. Front fixing sleeve; 153. Pressure plate; 16. Lower pressure head; 17. Moving rod; 18. Limiting circular plate; 19. Connecting plate; 20. Spring; 21. Clamping plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Reference Figure 1-5A detection mechanism for metal fastener production includes a detection table 1. The lower side wall of the detection table 1 is provided with a rotating conveying component for facilitating the conveying of metal fasteners. A fixed bottom plate 8 is provided on the top of the detection table 1 through the rotating conveying component. A placement plate 9 is fixedly provided on the top of the fixed bottom plate 8. There are several placement plates 9, and the several placement plates 9 are distributed in a circular array. Two placement plates 9 form a group. By setting up several placement plates 9, multiple metal fasteners can be placed, thereby facilitating continuous conveying of metal fasteners, thereby facilitating continuous detection of metal fasteners.A connecting groove 10 is provided inside the placement plate 9, and the rotating conveying assembly includes a U-shaped fixing plate 2, which is fixedly mounted on the lower side wall of the detection table 1. A servo motor 3 is fixedly provided at the bottom of the U-shaped fixing plate 2, and a driving gear 4 is fixedly provided at the output end of the servo motor 3. A connecting gear 5 is provided on the surface of the driving gear 4. A rotating shaft 6 is fixedly provided inside the connecting gear 5, and the rotating shaft 6 is rotatably provided inside the detection table 1. A rotating disk 7 is fixedly provided on the top of the rotating shaft 6. The radius of the driving gear 4 is smaller than that of the connecting gear 5. The driving gear 4 and the connecting gear 5 are both made of metal. When the driving gear 4 drives the rotating shaft 6 to rotate through the connecting gear 5, A deceleration effect is achieved, so that the rotating shaft 6 drives the rotating disk 7 to move slowly, thereby preventing the metal fasteners in the placement plate 9 from being thrown out. The fixed base plate 8 is fixedly installed on the top of the rotating disk 7. Through the setting of the rotating component, it is easy to drive the fixed base plate 8 to move, so that the placement plate 9 drives the metal fasteners to move, thereby facilitating the transportation of the metal fasteners. An L-shaped mounting plate 11 is fixedly provided on the top of the inspection table 1. A pressing component is provided on the top of the L-shaped mounting plate 11 to facilitate applying pressure to the metal fasteners. A moving rod 17 is provided inside the L-shaped mounting plate 11 through the pressing component. A limiting circular plate 18 is fixed on the top of the moving rod 17. The bottom end of the moving rod 17 is fixedly provided with a connecting plate 19, the top of the connecting plate 19 is fixedly provided with a spring 20, and the bottom of the connecting plate 19 is fixedly provided with a clamping plate 21. The longitudinal cross-sections of the placing plate 9 and the clamping plate 21 are both V-shaped. The placing plate 9 and the clamping plate 21 are both made of metal. The arrangement of the placing plate 9 and the clamping plate 21 with a V-shaped longitudinal cross-section facilitates the placement and fixing of metal fasteners of different specifications, thereby facilitating the detection of metal fasteners of different specifications, making the detection mechanism more flexible to use. The servo motor 3 drives the driving gear 4 to rotate, so that the driving gear 4 drives the rotating shaft 6 to rotate through the connecting gear 5, so that the rotating disk 7 drives the fixed base plate 8 to move, and drives the placement plate 9 to move through the fixed base plate 8, so that the placement plate 9 drives the metal fasteners to move, thereby facilitating the continuous delivery of the metal fasteners to the bottom of the pressing assembly, so that the pressing assembly pushes the metal fasteners to apply pressure for detection, and during the movement of the placement plate 9, the placement plate 9 can drive the metal fasteners that have been tested to move out from under the pressing assembly, so that the fasteners can be removed after the detection is completed, thereby facilitating the detection of the metal fasteners, thereby avoiding wasting too much time in picking up and placing the metal fasteners, resulting in a reduction in the detection speed of the detection mechanism, thereby improving the detection speed of the metal fasteners.
[0022] Specifically, the pressing assembly includes a hydraulic push rod 12, which is fixedly mounted on the top of the detection platform 1, a movable plate 13 is fixedly provided at the output end of the hydraulic push rod 12, a movable rod 17 is slidably arranged inside the movable plate 13, and the top of the spring 20 is fixedly mounted on the bottom of the movable plate 13, a pressure sensor 14 is fixedly provided at the bottom of the detection platform 1, a mounting sleeve 15 is provided on the surface of the pressure sensor 14, a pressing head 16 is fixedly installed inside the mounting sleeve 15, the mounting sleeve 15 includes a rear fixing sleeve 151, the rear fixing sleeve 151 is fixedly mounted on the bottom of the movable plate 13, a front fixing sleeve 152 is fixedly provided on the front side of the rear fixing sleeve 151 by bolts, a pressure plate 153 is overlapped inside the front fixing sleeve 152, the pressing head 16 is fixedly mounted on the bottom of the pressure plate 153, and the pressure plate 153 is overlapped with the detection end of the pressure sensor 14. By removing the bolts, the front fixing sleeve 152 can be removed, thereby The pressure sensor 14 can be maintained or replaced, and the damaged lower pressure head 16 can be replaced by removing the pressure plate 153 from the rear fixing sleeve 151. The hydraulic push rod 12 pushes the movable plate 13 to drive the pressure sensor 14 and the mounting sleeve 15 to move downward, and will drive the movable rod 17, the limiting circular plate 18 and the spring 20 to move downward, so that the connecting plate 19 drives the clamping plate 21 to contact the metal fastener, thereby causing the connecting plate 19 to compress the spring 20, so that the lower pressure head 16 contacts the metal fastener and applies pressure to the metal fastener, so that the lower pressure head 16 pushes the pressure plate 153 to apply pressure to the detection end of the pressure sensor 14, and the pressure applied to the metal fastener is detected by the pressure sensor 14, thereby facilitating the application of pressure to the metal fastener, and facilitating the detection of the pressure applied to the metal fastener, thereby facilitating the detection of whether the shear force of the metal fastener meets the standard when the detection pressure is reached.
[0023] The metal fastener production detection mechanism is connected to a 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.
[0024] During use: place the metal fastener inside the placement plate 9, and drive the output end through the hydraulic push rod 12 to push the movable plate 13 downward, so that the movable plate 13 drives the pressure sensor 14 and the mounting sleeve 15 to move downward, and the movable plate 13 drives the movable rod 17, the limiting circular plate 18 and the spring 20 to move downward, so that the connecting plate 19 drives the clamping plate 21 to move downward, and the clamping plate 21 is inserted into the connecting groove 10, so that the clamping plate 21 contacts the metal fastener, so that the clamping plate 21 pushes the connecting plate 19 to cooperate with the movable plate 13 to compress the spring 20, so that the lower pressure head 16 contacts the metal fastener, and the metal fastener is pressurized by the lower pressure head 16, and the metal fastener gives the lower pressure head 16 a reverse force, so that the lower pressure head 16 pushes the pressure plate 153 applies pressure to the detection end of the pressure sensor 14, and detects the pressure applied to the metal fastener by the pressure sensor 14. If the metal fastener does not bend when the detection pressure is reached, it means that the metal fastener is qualified. If the metal fastener bends, it means that the metal fastener is unqualified. After the detection of a metal fastener is completed, the output end is driven by the servo motor 3 to drive the driving gear 4 to rotate, and the driving gear 4 drives the connecting gear 5 engaged with it to rotate, and drives the rotating shaft 6 to rotate through the connecting gear 5, and drives the rotating disk 7 to rotate through the rotating shaft 6. The rotating disk 7 drives the placement plate 9 to rotate through the fixed bottom plate 8, so that the placement plate 9 drives the metal fastener to move, thereby continuously conveying the metal fastener to the bottom of the pressure head 16.
[0025] To sum up, the detection mechanism for the production of metal fasteners drives the driving gear 4 to rotate through the servo motor 3, so that the driving gear 4 drives the rotating shaft 6 to rotate through the connecting gear 5, so that the rotating disk 7 drives the fixed base plate 8 to move, and drives the placement plate 9 to move through the fixed base plate 8, so that the placement plate 9 drives the metal fasteners to move, thereby facilitating the continuous delivery of the metal fasteners to the bottom of the pressing component, so that the pressing component pushes the metal fasteners to apply pressure for detection, and during the movement of the placement plate 9, the placement plate 9 can drive the metal fasteners that have been inspected to move out from under the pressing component, so that the fasteners can be removed after the inspection is completed, thereby facilitating the inspection of the metal fasteners, thereby avoiding wasting too much time in picking up and placing the metal fasteners, resulting in a reduction in the inspection speed of the detection mechanism, thereby improving the inspection speed of the metal fasteners, which is used to solve the problems raised in the above-mentioned background technology.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A testing mechanism for metal fastener production, comprising a testing table (1), characterized in that: The lower side wall of the inspection platform (1) is provided with a rotating conveying assembly for facilitating the conveying of metal fasteners, the top of the inspection platform (1) is provided with a fixed bottom plate (8) through the rotating conveying assembly, the top of the fixed bottom plate (8) is fixedly provided with a placement plate (9), the inside of the placement plate (9) is provided with a connecting groove (10), the top of the inspection platform (1) is fixedly provided with an L-shaped mounting plate (11), the top of the L-shaped mounting plate (11) is provided with a pressing assembly for facilitating the application of pressure to the metal fasteners, the inside of the L-shaped mounting plate (11) is provided with a moving rod (17) through the pressing assembly, the top of the moving rod (17) is fixedly provided with a limiting circular plate (18), the bottom of the moving rod (17) is fixedly provided with a connecting plate (19), the top of the connecting plate (19) is fixedly provided with a spring (20), and the bottom of the connecting plate (19) is fixedly provided with a clamping plate (21).
2. A metal fastener production detection mechanism according to claim 1, characterized in that: The rotary conveying assembly comprises a U-shaped fixed plate (2), wherein the U-shaped fixed plate (2) is fixedly mounted on the lower side wall of the detection platform (1), a servo motor (3) is fixedly arranged at the bottom of the U-shaped fixed plate (2), a driving gear (4) is fixedly arranged at the output end of the servo motor (3), a connecting gear (5) is meshed with the surface of the driving gear (4), a rotating shaft (6) is fixedly arranged inside the connecting gear (5), the rotating shaft (6) is rotatably arranged inside the detection platform (1), a rotating disk (7) is fixedly arranged at the top end of the rotating shaft (6), and the fixed bottom plate (8) is fixedly mounted on the top of the rotating disk (7).
3. A metal fastener production detection mechanism according to claim 1, characterized in that: The pressing assembly includes a hydraulic push rod (12), the hydraulic push rod (12) is fixedly mounted on the top of the inspection platform (1), a movable plate (13) is fixedly mounted on the output end of the hydraulic push rod (12), the movable rod (17) is slidably mounted inside the movable plate (13), the top end of the spring (20) is fixedly mounted on the bottom of the movable plate (13), a pressure sensor (14) is fixedly mounted on the bottom of the inspection platform (1), a mounting sleeve (15) is provided on the surface of the pressure sensor (14), and a pressing head (16) is fixedly mounted inside the mounting sleeve (15).
4. A metal fastener production detection mechanism according to claim 3, characterized in that: The mounting sleeve (15) includes a rear fixing sleeve (151), the rear fixing sleeve (151) is fixedly mounted on the bottom of the movable plate (13), a front fixing sleeve (152) is fixedly provided on the front side of the rear fixing sleeve (151) by means of bolts, a pressure plate (153) is overlappedly provided inside the front fixing sleeve (152), the lower pressure head (16) is fixedly mounted on the bottom of the pressure plate (153), and the pressure plate (153) is overlappedly provided with a detection end of the pressure sensor (14).
5. A metal fastener production detection mechanism according to claim 1, characterized in that: The number of the placement plates (9) is several, and the placement plates (9) are distributed in a circular array, and two placement plates (9) form a group.
6. A metal fastener production detection mechanism according to claim 2, characterized in that: The radius of the driving gear (4) is smaller than the radius of the connecting gear (5), and both the driving gear (4) and the connecting gear (5) are made of metal.
7. A metal fastener production detection mechanism according to claim 1, characterized in that: The longitudinal cross-sections of the placement plate (9) and the clamping plate (21) are both V-shaped, and the placement plate (9) and the clamping plate (21) are both made of metal.