Clamp tool for new energy automobile battery test
Through the combination of the driving mechanism and the conductive sliding rod, the automatic clamping and connection of the new energy vehicle battery test fixture is realized, which solves the problems of high labor intensity and low efficiency caused by manual operation in the existing technology, and improves test efficiency and battery safety.
Patent Information
- Application Number
- CN202422322637.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Existing new energy vehicle battery testing fixtures require manual operation when clamping and connecting electrodes, resulting in high labor intensity, low efficiency, and easy damage to the battery.
A driving mechanism is used to drive the clamping mechanism to automatically clamp the battery, and it is connected to the test equipment through a conductive slide rod, reducing manual operation steps and improving convenience and efficiency.
The automation of battery clamping and connection is realized, which reduces the labor intensity of personnel and improves the test efficiency and battery safety.
Smart Images

Figure CN223308242U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fixtures, and in particular to a fixture tooling for testing batteries of new energy vehicles. Background Art
[0002] A fixture used for testing new energy vehicle batteries provides stable physical support and precise electrical connections to ensure accurate measurement of performance parameters during battery testing. By securing the battery and ensuring good contact with the test equipment, this fixture effectively reduces testing errors, improves test efficiency, and enhances the reliability of test results.
[0003] According to a battery testing fixture and battery testing tooling provided by publication number CN109444756A, compared with the existing technology, the battery testing fixture provided by the present invention can be clamped and fixed by fasteners and connected by test connectors, so that the battery to be tested and the test line are tightly connected without using other auxiliary tools, eliminating the welding process before testing each battery to be tested, saving energy consumption, reducing material waste, and improving test efficiency. At the same time, the battery testing fixture can be recycled to avoid waste of resources.
[0004] The shortcomings of the above device are that: during use, when the entire device clamps the battery, personnel are required to manually turn the fastening bolts to drive the anti-slip pad to clamp the battery. At the same time, when the battery is fixed, personnel are required to manually turn the test bolts to connect the battery electrodes. Therefore, in actual use, the labor intensity of personnel is high and the use is not convenient. At the same time, too much manual operation will lead to slow testing efficiency. Summary of the Invention
[0005] The purpose of the present invention is to provide a fixture for testing batteries of new energy vehicles to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixture for testing new energy vehicle batteries, comprising an insulating base plate, the insulating base plate is located at the bottom of the entire device, a mounting seat is fixedly installed on the insulating base plate, a driving mechanism is installed on the mounting seat, a clamping mechanism is installed on the driving mechanism, the driving mechanism comprises a first side plate fixedly installed at both ends of the mounting seat, a screw rod is passed through the middle of the first side plate and is rotatably installed through a bearing, a limit rod is fixedly installed between the horizontal sides of the screw rod, the screw rod passes through and is threadedly connected to a moving block, through holes are provided at both ends of the moving block and are slidably connected to the limit rod, one end of the screw rod is fixedly connected to a rotating rod, and a driven wheel is fixedly installed on the end of the rotating rod, the driven wheel engages the driving wheel, and the driving wheel is installed on the output end of the motor through a rotating shaft.
[0007] As an optimal technical solution of the present invention, the clamping mechanism includes a second side plate fixedly installed on the top of the first side plate, a third side plate fixedly installed on the top of the moving block, and a sleeve is passed through and fixedly installed in the middle of the second side plate and the third side plate, and a conductive sliding rod is slidably connected in the sleeve.
[0008] As the preferred technical solution of the present invention, a conductive clamp is fixedly installed on one end of the conductive sliding rod facing each other, and a conductive block is fixedly installed on the other end of the conductive sliding rod. A connecting groove is opened on the conductive block, and the connecting groove is connected to the test equipment wire. A spring is fixedly connected between the conductive clamp and the side wall of the sleeve and wraps the conductive sliding rod.
[0009] As a preferred technical solution of the present invention, a receiving groove is fixedly installed on the side wall of the second side plate, a sliding hole is opened through the middle of the third side plate, and the receiving groove is slidably connected to the sliding hole.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] This device is provided with a receiving slot. When testing, personnel only need to put the battery into the receiving slot. The driving mechanism will drive the clamping mechanism to clamp the two poles of the battery. When the clamping is completed, the two poles are connected to the test equipment. Therefore, the number of operating steps involved by personnel is reduced, the convenience is improved, and it is more conducive to improving the efficiency of the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] Figure 1 This is a schematic structural diagram of an overall fixture for testing batteries for new energy vehicles according to an embodiment of the present utility model;
[0014] Figure 2 According to the utility model Figure 1 Schematic diagram of the structure at site A;
[0015] Figure 3 According to the utility model Figure 1 Schematic diagram of the structure at site B;
[0016] Figure 4 According to the utility model Figure 1 Schematic diagram of the structure at site C.
[0017] Reference numerals:
[0018] 1. Insulating base plate; 2. Mounting seat; 3. Driving mechanism; 4. Clamping mechanism; 5. First side plate; 6. Screw rod; 7. Limiting rod; 8. Moving block; 9. Rotating rod; 10. Driven pulley; 11. Driving pulley; 12. Motor; 13. Second side plate; 14. Third side plate; 15. Sleeve; 16. Conductive slide rod; 17. Conductive clamp; 18. Conductive block; 19. Connecting groove; 20. Spring; 21. Receiving groove; 22. Sliding hole. DETAILED DESCRIPTION
[0019] Below, the utility model is further described with reference to the accompanying drawings and specific embodiments:
[0020] See also Figure 1-3 According to an embodiment of the present invention, a fixture for testing new energy vehicle batteries includes an insulating base plate 1, which is located at the bottom of the entire device. A mounting seat 2 is fixedly installed on the insulating base plate 1, a driving mechanism 3 is installed on the mounting seat 2, and a clamping mechanism 4 is installed on the driving mechanism 3.
[0021] Among them, the insulating base plate 1 can isolate the electrical connection between the fixture and the ground to ensure the correctness of the test, and the mounting seat 2 is connected to the mounting drive mechanism 3 and the clamping mechanism 4.
[0022] In this embodiment, the driving mechanism 3 includes a first side plate 5 fixedly mounted at both ends of the mounting seat 2, a screw rod 6 passing through the middle of the first side plate 5 and rotatably mounted through a bearing, a limiting rod 7 is fixedly mounted between the horizontal sides of the first side plate 5, the screw rod 6 passes through and is threadedly connected to a moving block 8, and through holes are provided at both ends of the moving block 8 and are slidably connected to the limiting rod 7.
[0023] Among them, the limiting rod 7 ensures that the moving block 8 moves in the horizontal direction without shaking, and the screw rod 6 drives the moving block 8 to move horizontally.
[0024] In this embodiment, one end of the screw rod 6 is fixedly connected to a rotating rod 9, and a driven wheel 10 is fixedly installed on the end of the rotating rod 9. The driven wheel 10 engages with the driving wheel 11, and the driving wheel 11 is installed on the output end of the motor 12 through a rotating shaft.
[0025] The motor 12 drives the driving wheel 11 to rotate via the rotating shaft, the driving wheel 11 drives the driven wheel 10 to rotate, the driven wheel 10 drives the rotating rod 9 to rotate, and the rotating rod 9 drives the screw rod 6 to rotate.
[0026] In this embodiment, the clamping mechanism 4 includes a second side plate 13 fixedly mounted on the top of the first side plate 5, a third side plate 14 fixedly mounted on the top of the moving block 8, and a sleeve 15 is passed through and fixedly mounted in the middle of the second side plate 13 and the third side plate 14, and a conductive sliding rod 16 is slidably connected in the sleeve 15.
[0027] The sleeve 15 facilitates the horizontal sliding of the conductive sliding rod 16 .
[0028] In this embodiment, a conductive clamp 17 is fixedly installed on one end of the conductive slide rod 16, and a conductive block 18 is fixedly installed on the other end of the conductive slide rod 16. A connecting groove 19 is opened on the conductive block 18, and the connecting groove 19 is connected to the test equipment wire. A spring 20 is fixedly connected between the conductive clamp 17 and the side wall of the sleeve 15 and wraps the conductive slide rod 16.
[0029] Among them, the conductive clamp 17 is used to clamp the two poles of the battery, the connection groove 19 opened on the conductive block 18 is convenient for winding the wires connecting the test equipment, and the function of the spring 20 is to ensure the reset of the conductive clamp 17 after the battery is released, and at the same time it can also avoid damage to the two poles of the battery caused by excessive clamping force.
[0030] In this embodiment, a receiving groove 21 is fixedly mounted on the side wall of the second side plate 13 , and a sliding hole 22 is penetrated through the middle of the third side plate 14 , and the receiving groove 21 is slidably connected to the sliding hole 22 .
[0031] Among them, the function of the receiving groove 21 is to place the battery, and people do not need to hold the battery and then clamp it, which improves the convenience of use. The sliding hole 22 can allow the receiving groove 21 to pass through, so as to clamp batteries of different lengths and improve applicability.
[0032] In specific applications, the device is first installed in a suitable position on the test equipment through the insulating base plate 1, and then the connecting wire on the test equipment is quickly wound through the connecting groove 19 on the conductive block 18, and then the battery is placed on the receiving groove 21, and the motor 12 is started. The motor 12 drives the driving wheel 11 to rotate through the rotating shaft, and the driving wheel 11 drives the driven wheel 10 to rotate, and the driven wheel 10 drives the rotating rod 9 to rotate, thereby achieving deceleration to ensure that the speed is not too fast, and the rotating rod 9 drives the screw rod 6 to rotate, and the screw rod 6 drives the moving block 8 to move horizontally, so that a pair of conductive clamps 17 approach each other, thereby clamping the battery. During the clamping process, the conductive clamp 17 will compress the spring 20, thereby playing a certain buffering role to avoid damage to the battery.
[0033] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalent features for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A fixture for testing batteries of new energy vehicles, characterized in that: The invention comprises an insulating base plate (1), wherein the insulating base plate (1) is located at the bottom of the entire device, a mounting seat (2) is fixedly mounted on the insulating base plate (1), a driving mechanism (3) is mounted on the mounting seat (2), a clamping mechanism (4) is mounted on the driving mechanism (3), and the driving mechanism (3) comprises a first side plate (5) fixedly mounted on both ends of the mounting seat (2), a screw rod (6) is passed through the middle of the first side plate (5) and is rotatably mounted through a bearing, a limiting rod (7) is fixedly mounted between the horizontal sides of the screw rod (6), the screw rod (6) passes through and is threadedly connected to a moving block (8), both ends of the moving block (8) are provided with through holes and are slidably connected to the limiting rod (7), one end of the screw rod (6) is fixedly connected to a rotating rod (9), a driven wheel (10) is fixedly mounted on the end of the rotating rod (9), the driven wheel (10) engages with a driving wheel (11), and the driving wheel (11) is mounted on the output end of the motor (12) through a rotating shaft.
2. A fixture for testing batteries of new energy vehicles according to claim 1, characterized in that: The clamping mechanism (4) comprises a second side plate (13) fixedly mounted on the top of the first side plate (5); a third side plate (14) fixedly mounted on the top of the moving block (8); sleeves (15) are passed through and fixedly mounted in the middle of the second side plate (13) and the third side plate (14); a conductive sliding rod (16) is slidably connected in the sleeve (15).
3. The fixture for testing new energy vehicle batteries according to claim 2, characterized in that: The conductive slide rod (16) is fixedly mounted with a conductive clamp (17) at one end facing each other, and a conductive block (18) is fixedly mounted at the other end of the conductive slide rod (16). A connecting groove (19) is provided on the conductive block (18), and the connecting groove (19) is connected to the test equipment wire. A spring (20) is fixedly connected between the conductive clamp (17) and the side wall of the sleeve (15) and wraps the conductive slide rod (16).
4. The fixture for testing new energy vehicle batteries according to claim 2, characterized in that: A receiving groove (21) is fixedly mounted on the side wall of the second side plate (13), a sliding hole (22) is provided through the middle of the third side plate (14), and the receiving groove (21) is slidably connected to the sliding hole (22).
Citation Information
Patent Citations
Battery test fixture and battery test tooling
CN109444756A