Integrated lens support structure
Through the integrated lens bracket structure, the mechanical fixation of the lens is achieved by using limit snaps and fixing holes, which solves the problems of optical path accuracy and processing difficulty of existing lens brackets, improves production efficiency and light efficiency, and reduces costs.
Patent Information
- Application Number
- CN202422671039.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-01
AI Technical Summary
When installing lenses of different sizes in existing lens brackets, the optical path accuracy is difficult to ensure, and the processing difficulty and cost are increased.
The integrated lens bracket structure is adopted, including the frame body, mounting plate and mounting position, and the mechanical fixation of the lens is achieved through limiting snaps and fixing holes, simplifying the assembly steps and ensuring the optical path relationship.
It improves the processing efficiency and optical path accuracy of the lens bracket, reduces production costs, simplifies the processing and assembly process, and enhances the fixing reliability and light efficiency of the lens.
Smart Images

Figure CN223308454U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to an installation structure of an optical device, in particular to an integrated lens bracket structure. Background Art
[0002] The lens holder is a holder that can be used to embed a variety of optical devices. When the lens holder of the existing projection equipment needs to install two lenses in different positions, it is necessary to assemble two lens holders of corresponding sizes, such as Figure 1 As shown, the small lens is mounted on a small lens holder, and the large lens is mounted on a large lens holder; the small lens holder and the large lens holder are mated and connected. When this structure is used, the optical path formed by the small and large lenses is affected by the machining and assembly accuracy of the two holders, making it difficult to ensure optical path accuracy. Furthermore, the use of two holders increases the difficulty of component processing, which in turn increases production costs. Utility Model Content
[0003] The purpose of the present utility model is to provide an integrated lens support structure that can solve at least one of the above problems.
[0004] According to one aspect of the present invention, an integrated lens bracket structure is provided, including a frame body, a accommodating cavity is provided in the frame body, a mounting plate is provided in the accommodating cavity, a first mounting position is provided on the inner wall of the accommodating cavity, a second mounting position is provided on the mounting plate, the first mounting position is located on one side of the second mounting position, and the frame body, the mounting plate, the first mounting position and the second mounting position are an integrally formed structure.
[0005] The beneficial effects of the present invention are as follows: by forming the frame and the various structures in the frame into an integrally formed structure, the entire lens holder is an integrated structure. When installing the lens, there is no need to reassemble multiple holders, which improves the processing efficiency of the lens holder and helps reduce the overall cost. At the same time, by providing a first mounting position and a second mounting position, it is convenient to install the lens correspondingly at each mounting position, and the installation of two lenses on one frame is realized. The optical path relationship formed by the lens can be guaranteed, the assembly steps are simplified, the overall processing and assembly process is simplified, and the overall structure is simple.
[0006] In some embodiments, the first mounting position is a mounting step, and a through hole is provided on the mounting plate, forming a second mounting position. The aperture of the first mounting position is larger than the aperture of the second mounting position. This facilitates the installation of lenses of different outer diameters in corresponding mounting positions, meeting corresponding optical path requirements.
[0007] In some embodiments, the mounting plate is provided with a limit buckle, which is located at the periphery of the second mounting position. Thus, by providing the limit buckle, the lens mounted on the second mounting position can be directly clamped and fixed, making installation and fixing convenient.
[0008] In some embodiments, a first fixing hole is provided on the side wall of the frame, and the first fixing hole is located in front of the first mounting position, and the first mounting position is located between the first fixing hole and the second mounting position. Thus, the provision of the first fixing hole facilitates the assembly of an external fixing structure, and secures the lens on the first mounting position, making it easy to secure.
[0009] In some embodiments, a light cup is provided on the other side of the mounting plate, and a light hole is provided in the light cup, which is arranged corresponding to the through hole. Thus, the provision of the light cup facilitates the installation of the light-emitting lamp assembly, allowing light passing through the light cup to directly impact the lens on the second mounting position, thereby improving the lighting effect.
[0010] In some embodiments, the optical cup and the mounting plate are integrally formed, thereby facilitating the molding process of the optical cup.
[0011] In some embodiments, the light cup is tapered, thereby facilitating the convergence of light emitted by the light emitting component at the light cup, improving light collection efficiency and reliability, and further enhancing light efficiency.
[0012] In some embodiments, the outer periphery of the second mounting position is provided with vertical edges, which are perpendicular to the mounting plate, and the position-limiting buckles are located between adjacent vertical edges, thereby facilitating the molding of the position-limiting buckles.
[0013] In some embodiments, the mounting plate is provided with a second fixing hole, so that the mounting plate can be conveniently fixed in a desired position through the second fixing hole, thereby facilitating the installation of the entire lens holder.
[0014] In some embodiments, a wire outlet hole is provided at the bottom end of the frame, thereby facilitating the wiring of external wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the exploded structure of the lens bracket in the prior art.
[0016] Figure 2 This is a structural schematic diagram of an integrated lens bracket structure of the present utility model.
[0017] Figure 3 This is a structural schematic diagram of an integrated lens bracket structure of the utility model from another perspective.
[0018] Figure 4 This is a schematic cross-sectional view of an integrated lens support structure of the present invention. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Reference Figures 2 to 4 An integrated lens holder structure includes a frame 1, a receiving cavity 11 is provided in the frame 1, a mounting plate 12 is provided in the receiving cavity 11, a first mounting position 13 is provided on the inner wall of the receiving cavity 11, a second mounting position 14 is provided on the mounting plate 12, and the first mounting position 13 is located on one side of the second mounting position 14. The frame 1, the mounting plate 12, the first mounting position 13 and the second mounting position 14 are an integrally formed structure.
[0021] The first mounting position 13 is a mounting step. A through hole 121 is provided on the mounting plate 12 . The through hole 121 forms the second mounting position 14 . The aperture of the first mounting position 13 is larger than that of the second mounting position 14 .
[0022] When installing the lenses on the lens holder 1, the small lens is mounted on the second mounting position 14, and the large lens is mounted on the first mounting position 13. When installing the small lens, it can be directly opposite the through hole 121. The mounting plate 12, positioned around the periphery of the through hole 121, constrains the small lens's periphery, facilitating its installation in the second mounting position 14. When installing the large lens, it is positioned within the accommodating cavity 11. The first mounting position 13 constrains the large lens's periphery, facilitating its installation in the first mounting position 13.
[0023] A limiting buckle 16 is provided on the mounting plate 12 , and the limiting buckle 16 is located at the periphery of the second mounting position 14 .
[0024] The second mounting position 14 is formed with vertical edges 15 on its outer periphery. These edges 15 are perpendicular to the mounting plate 12, and retaining clips 16 are positioned between adjacent vertical edges 15. The width of the retaining clips 16 is smaller than that of the vertical edges 15. When a lenslet is installed in the second mounting position 14, the vertical edges 15 provide a certain degree of positional retention. The retaining clips 16 are angled toward the through-hole 121, pressing the lenslet firmly and preventing it from falling off after installation.
[0025] In actual use, the limiting buckle 16 may be in other shapes, and can press the small lens toward one side of the through hole 121 to fix the small lens.
[0026] Thus, the small lens is fixed mechanically, which is simple, convenient, and quick to install. It eliminates the need to seal the small lens on the bracket with high-temperature sealant and the glue coating process. Since the small lens works at high temperatures for a long time, the sealant is easily aged and falls off, which seriously affects the service life of the device. Therefore, the mechanical fixing method of the limit buckle 16 is adopted to greatly reduce this risk, indirectly save the use of high-temperature glue, and reduce production costs.
[0027] The sidewall of the frame 1 is provided with a first fixing hole 17, located forward of the first mounting position 13. The first mounting position 13 is located between the first fixing hole 17 and the second mounting position 14. Therefore, after the large lens is properly installed in the first mounting position 13, an external positioning screw is inserted through the first fixing hole 17, pressing the front face of the large lens, securing the large lens in place through the combined action of the positioning screw and the first mounting position 13. There are at least two, and may be three or more, first fixing holes 17, which can be increased or decreased based on specific requirements. The first fixing holes 17 are evenly distributed along the sidewall of the frame 1. This allows large optical components, such as large lenses, to be positioned and locked with minimal locking force. This prevents these heavy components from shifting during use, making them less likely to loosen or slip. This ensures that the optical path relationship of the component remains stable, significantly improving performance reliability. This also reduces the use of high-temperature adhesives and other processes, shortening production cycles and significantly simplifying the overall installation process and improving efficiency.
[0028] In actual use, the distance between the first and second mounting positions can be adjusted during the molding process of the frame 1, thereby adjusting the distance between the two lenses to meet different optical path requirements. The two lenses in the frame 1 are fixed by a mechanical structure, which facilitates the removal and replacement of the corresponding lenses.
[0029] On the other side of the mounting plate 12, a light cup 18 is provided. Light cup 18 has a light hole 181 formed therein, corresponding to through hole 121. The light cup 18 and the mounting plate 12 are integrally formed. To enhance the light-focusing effect of the light cup 18, the light cup 18 is tapered. The size of the light cup 18 can be increased or decreased depending on the size and power of the actual light source assembly.
[0030] In actual use, a reflective cup made of a material with a higher reflectivity can be installed inside the optical cup 18. The upper edge of the reflective cup can be located at the second installation position. The reflective cup can be pressed tightly by the small lens during installation, thereby further improving the projection utilization rate, light collection rate and reflectivity.
[0031] By providing a light cup 18, the large end of the light cup 18 is close to the through hole 121, and the external light-emitting lamp group is installed on the outside of the small end of the light cup 18. The light passes through the through hole 181 and can be converged by the light cup 18 to improve the light collection rate, and then emitted through the lens to meet the use requirements.
[0032] The mounting plate 12 is provided with a second fixing hole 19. Through the second fixing hole 19, an external fixing screw can be conveniently passed through the second fixing hole 19 and then locked and fixed with other structures, thereby facilitating the installation of the entire lens bracket.
[0033] When the light-emitting lamp group on one side of the light cup 18 needs to be replaced with a light-emitting device of different specifications or power, since the two lenses in the frame 1 are fixed by a mechanical structure, after loosening the corresponding screws or structures, taking out the lens, and taking out the fixing screws at the second fixing hole 19, the frame 1 can be taken out to facilitate replacement of related components.
[0034] A wire outlet hole 10 is provided on one side of the bottom end of the frame 1. Therefore, the wire outlet hole 10 can facilitate the wiring of the light-emitting element through the wire outlet hole 10, play a guiding role, facilitate the routing of the wires, avoid the mess of the wires, and improve the simplicity.
[0035] The above are only preferred embodiments of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.
Claims
1. An integrated lens support structure, characterized in that: The invention comprises a frame (1), wherein a receiving cavity (11) is provided in the frame (1), a mounting plate (12) is provided in the receiving cavity (11), a first mounting position (13) is provided on the inner wall of the receiving cavity (11), a second mounting position (14) is provided on the mounting plate (12), the first mounting position (13) is located on one side of the second mounting position (14), and the frame (1), the mounting plate (12), the first mounting position (13) and the second mounting position (14) are an integrally formed structure.
2. The integrated lens support structure according to claim 1, characterized in that: The first mounting position (13) is a mounting step, a through hole (121) is provided on the mounting plate (12), a second mounting position (14) is formed at the through hole (121), and the aperture of the first mounting position (13) is larger than the aperture of the second mounting position (14).
3. The integrated lens support structure according to claim 2, characterized in that: A position-limiting buckle (16) is provided on the mounting plate (12), and the position-limiting buckle (16) is located on the periphery of the second mounting position (14).
4. The integrated lens support structure according to claim 3, characterized in that: A first fixing hole (17) is provided on the side wall of the frame (1), the first fixing hole (17) is located in front of the first mounting position (13), and the first mounting position (13) is located between the first fixing hole (17) and the second mounting position (14).
5. The integrated lens support structure according to any one of claims 1 to 4, characterized in that: A light cup (18) is provided on the other side of the mounting plate (12), and a light through hole (181) is provided on the light cup (18), and the light through hole (181) is arranged corresponding to the through hole (121).
6. The integrated lens support structure according to claim 5, characterized in that: The optical cup (18) and the mounting plate (12) are an integrally formed structure.
7. The integrated lens support structure according to claim 6, characterized in that: The optical cup (18) is tapered.
8. The integrated lens support structure according to claim 3, characterized in that: The outer periphery of the second mounting position (14) is provided with a vertical edge (15), the vertical edge (15) is arranged perpendicular to the mounting plate (12), and the limiting buckle (16) is located between adjacent vertical edges (15).
9. The integrated lens support structure according to claim 4, characterized in that: The mounting plate (12) is provided with a second fixing hole (19).
10. The integrated lens support structure according to claim 1, characterized in that: The bottom end of the frame (1) is provided with a wire outlet hole (10).