Insulator processing and glazing device
By designing an insulator processing glaze dipping device, continuous transportation and rotation of insulators are achieved. Combined with an infrared heater, the problems of low and uneven glaze dipping in the existing technology are solved, the glaze dipping efficiency and uniformity are improved, and the continuity and use effect of the production line are enhanced.
Patent Information
- Application Number
- CN202422519851.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing insulator glazing device has low efficiency during the fixing and operation process, which affects the continuity of the production line and the glazing effect, and the glazing and drying are uneven.
An insulator processing and glazing device was designed, which realizes continuous glazing of insulators through conveying and rotating operations, and combines with infrared heaters for rapid drying to ensure uniform contact between insulators and glaze while rotating.
It improves the efficiency and uniformity of glazing, shortens the drying time, and enhances the continuity and use effect of the production line.
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Figure CN223308820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulator processing, in particular to an insulator processing glaze dipping device. Background Art
[0002] Insulators are crucial components in power systems. Due to the significant pressure, vibration, and high temperatures they experience during use, they are prone to cracking and whitening. To ensure their insulation performance and reduce the failure rate of electrical equipment, insulators require glazing.
[0003] In the prior art, after searching, it was found that a Chinese patent disclosed "A glaze dipping device for insulator production", and its application number is "202121695641.5". The above patent mainly includes a glaze dipping main box, a glaze dipping chamber, a vertical support plate and a glaze dipping mechanism. The interior of the glaze dipping chamber is provided with a glaze dipping mechanism, the lower part of the horizontal support plate is provided with a lifting mechanism, the lower part of the lifting mechanism is provided with a rotating assembly, the interior of the vertical support plate is provided with an air-drying mechanism, the upper surface of the placement disc is fixedly installed with a product fixing assembly, the upper part of the fixing block is fixedly installed with a product fixing rod, and the upper part of the product fixing rod is fixedly installed with an anti-falling elastic cap. Although the above utility model locks the insulator by the contraction of the elastic protrusion, and then fixes the insulator by the anti-falling elastic cap on the upper part of the product fixing rod, it ensures that the insulator will not fall off from the device during subsequent glazing, and the insulator after glazing is synchronously air-dried by the air-drying fan to improve the use effect of the device. However, when using the above-mentioned device, the insulator must be fixed to a fixed rod and positioned using elastic protrusions and anti-drop elastic caps, then placed in a glazing chamber for glazing. After glazing is completed, the insulator must be removed. Furthermore, only a certain number of insulators can be glazed at a time. The lifting and lowering operations of the glazing mechanism and the parking operations of the glazing mechanism in the glazing chamber increase the time and cost of a single glazing operation. The overall process is relatively complicated, affecting the continuity and efficiency of the production line. Therefore, the present invention provides an insulator processing and glazing device to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0004] The purpose of the utility model is to provide an insulator processing glazing device, which is beneficial to ensuring the continuity of the insulator glazing work by realizing the transportation and rotation operations of the insulator, and helps to improve the efficiency of the glazing. In addition, the insulator remains in a rotating state during the transportation process, which is beneficial to the uniformity of the contact between the insulator and the glaze and the uniformity of the subsequent drying. The utility model has good use effect and strong practicality.
[0005] To achieve the above objectives, an insulator processing and glazing device is provided, comprising a column, a fixed plate fixedly connected to the top of the column, a gear ring fixedly connected to the outer ring of the fixed plate, an L-shaped structure fixing frame mounted on one side of the fixed plate, a connecting plate rotatably connected to the inner portion of the top side of the fixing frame, a plurality of connecting plates extending to one side of the gear ring evenly fixedly connected to the outer side of the connecting plate, and a conveying assembly provided on the bottom of each connecting plate;
[0006] The conveying assembly includes a gear rotatably connected to the bottom of the connecting plate and meshing with the gear ring, a connecting rod fixedly connected to the bottom of the gear, a sliding rod movably connected to the inside of the connecting rod, and a hook fixedly connected to the side of the sliding rod near the bottom;
[0007] A glaze dipping pool is provided on the side of the column opposite to the fixing frame, and a support plate with a circular structure located below the hook is provided on the side of the glaze dipping pool close to the column, and a guide portion extending into the interior of the glaze dipping pool is provided on the side of the support plate close to the glaze dipping pool.
[0008] According to the insulator processing glazing device, infrared heaters are provided on one side of the glazing pool and on the inner and outer rings of the support plate.
[0009] According to the insulator processing glaze dipping device, the conveying assembly further includes two slide grooves symmetrically opened inside the connecting rod and two sliders slidably connected to the corresponding slide grooves, and the sliders are fixedly connected to the outside of the sliding rod.
[0010] According to the insulator processing and glazing device, a driving assembly for driving the rotating shaft to rotate is provided on the top of the fixing frame, and the driving assembly includes a motor fixedly connected to the top of the fixing frame and two pulleys connected by belt transmission, and the two pulleys are respectively fixedly connected to the top of the rotating shaft and the top of the output shaft of the motor.
[0011] According to the insulator processing glaze dipping device, the conveying assembly further includes a universal ball mounted on the bottom end of the slide rod, and the universal ball is rollingly connected to the top of the support plate.
[0012] According to the insulator processing and glazing device, baffles are fixedly connected to the top of the support plate and one side close to the inner and outer rings.
[0013] The utility model has the following beneficial effects:
[0014] Compared with the existing technology, this insulator processing glaze dipping device, by realizing the conveying and rotating operations of the insulator, is conducive to ensuring the continuity of the insulator glazing work and helps to improve the efficiency of glazing. In addition, the insulator remains in a rotating state during the conveying process, which is conducive to the uniformity of the contact between the insulator and the glaze and the uniformity of subsequent drying. It has good use effect and strong practicality.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0017] Figure 1 This is a schematic diagram of the overall structure of an insulator processing and glazing device according to the present invention;
[0018] Figure 2 This is a schematic diagram of the support plate, guide plate and baffle structure of an insulator processing and glazing device of the utility model;
[0019] Figure 3 This is a schematic structural diagram of a conveying assembly of an insulator processing glaze dipping device according to the present invention;
[0020] Figure 4 The utility model is a schematic diagram of the internal cross-sectional structure of a connecting rod of an insulator processing glaze dipping device.
[0021] Legend:
[0022] 1. Column; 2. Fixed plate; 3. Ring gear; 4. Fixed frame; 5. Rotating shaft; 6. Connecting plate; 7. Connecting plate; 8. Gear; 9. Connecting rod; 10. Sliding rod; 11. Hook; 12. Support plate; 13. Glaze dipping pool; 14. Guide part; 15. Infrared heater; 16. Motor; 17. Pulley; 18. Baffle; 19. Slide groove; 20. Slider; 21. Universal ball bearing. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0024] Reference Figure 1-4 The embodiment of the utility model is an insulator processing glaze dipping device, which includes a column 1, a fixed plate 2 is fixedly connected to the top of the column 1, a gear ring 3 is fixedly connected to the outer ring of the fixed plate 2, an L-shaped structure fixing frame 4 is installed on one side of the fixed plate 2, a connecting plate 6 is rotatably connected to the inner side of the top side of the fixing frame 4, and a plurality of connecting plates 7 extending to one side of the gear ring 3 are evenly fixedly connected to the outer side of the connecting plate 6, and a conveying assembly is provided at the bottom of each connecting plate 7;
[0025] The conveying assembly includes a gear 8 rotatably connected to the bottom of the connecting plate 7 and meshing with the ring gear 3, a connecting rod 9 fixedly connected to the bottom of the gear 8, a slide rod 10 movably connected to the inside of the connecting rod 9, and a hook 11 fixedly connected to the side of the slide rod 10 near the bottom. The conveying assembly also includes two slide grooves 19 symmetrically opened inside the connecting rod 9 and two sliders 20 slidably connected to the corresponding slide grooves 19. The sliders 20 are both fixedly connected to the outside of the slide rod 10.
[0026] The insulator to be glazed is hung on the hook 11. The rotating shaft 5 drives the connecting plate 6 and the connecting plate 7 thereon to rotate. The rotating connecting plate 7 enables the gear 8 to rotate on the ring gear 3, thereby achieving the rotation operation of the connecting rod 9. At the same time, the slide bar 10 slides inside the connecting rod 9. The cooperation between the slider 20 and the slide groove 19 ensures the transmission of force between the slide bar 10 and the connecting rod 9, thereby better driving the insulator on the slide bar 10 to rotate. By realizing the transportation and rotation operation of the insulator, it is beneficial to ensure the continuity of the insulator glazing work and help improve the efficiency of the glazing. The insulator remains in a rotating state during transportation, which is beneficial to the uniformity of the contact between the insulator and the glaze and the uniformity of the subsequent drying. It has good use effect and strong practicality.
[0027] A glaze dipping pool 13 is provided on the side of the column 1 opposite to the fixing frame 4. A support plate 12 with a circular ring structure is provided on the side of the glaze dipping pool 13 close to the column 1, and a guide portion 14 extending toward the interior of the glaze dipping pool 13 is provided on the side of the support plate 12 close to the glaze dipping pool 13. A baffle 18 is fixedly connected to the top of the support plate 12 and on one side close to the inner and outer circles. The baffle 18 plays a blocking role. When the glaze remaining on the insulator drips onto the support plate 12, the glaze is prevented from flowing and polluting the surrounding environment.
[0028] When the connecting rod 9 and the sliding rod 10 drive the insulator on the hook 11 to move on the support plate 12, the guide portion 14 recessed into the glaze dipping pool 13 allows the insulator to move into the glaze dipping pool 13 to contact the glaze and perform the glaze dipping operation.
[0029] Infrared heaters 15 are provided on one side of the glaze pool 13 and on the inner and outer circles of the support plate 12. When the glazed insulators are transported between the infrared heaters 15, infrared heating is used to quickly dry the insulators, shortening the drying time.
[0030] A driving assembly for driving the rotating shaft 5 to rotate is provided at the top of the fixed frame 4. The driving assembly includes a motor 16 fixedly connected to the top of the fixed frame 4 and two pulleys 17 connected by belt transmission. The two pulleys 17 are respectively fixedly connected to the top of the rotating shaft 5 and the top of the output shaft of the motor 16. The output shaft of the motor 16 drives the rotating shaft 5 to rotate through the pulley 17, thereby realizing the rotation operation of the entire connecting disk 6 and the connecting plate 7, thereby facilitating the automatic operation of the device.
[0031] The conveying assembly also includes a universal ball 21 installed at the bottom end of the slide rod 10. The universal ball 21 is rollingly connected to the top of the support plate 12, enabling the slide rod 10 to roll freely on the top of the support plate 12 to reduce friction.
[0032] Working Principle: The insulator to be glazed is hung on hook 11. The output shaft of motor 16 drives shaft 5 via pulley 17, which in turn drives connecting plate 6 and connecting plate 7 thereon. The rotating connecting plate 7 enables gear 8 to rotate on ring gear 3, thereby achieving the rotation of connecting rod 9. Simultaneously, slide bar 10 slides inside connecting rod 9. The cooperation between slider 20 and slide groove 19 ensures the transmission of force between slide bar 10 and connecting rod 9, thereby better driving the insulator on slide bar 10 to rotate.
[0033] As the connecting rod 9 and the sliding rod 10 drive the insulator on the hook 11 to move on the support plate 12, the guide portion 14, which is recessed into the glaze immersion tank 13, allows the insulator to move into the glaze immersion tank 13, where it comes into contact with the glaze and begins to glaze. After glazing, the insulator is conveyed to the infrared heater 15, where it is quickly dried using infrared heating, shortening the drying time.
[0034] By realizing the conveying and rotating operations of the insulators, it is beneficial to ensure the continuity of the insulator glazing work and help improve the efficiency of the glazing. In addition, the insulators are kept in a rotating state during the conveying process, which is beneficial to the uniformity of the contact between the insulators and the glaze and the uniformity of the subsequent drying. It has good use effect and strong practicality.
[0035] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An insulator processing glaze dipping device, characterized in that: The invention comprises a column (1), wherein a fixed plate (2) is fixedly connected to the top of the column (1), an outer ring of the fixed plate (2) is fixedly connected to a gear ring (3), an L-shaped structure fixing frame (4) is installed on one side of the fixed plate (2), a connecting plate (6) is rotatably connected to the inside of the top side of the fixing frame (4), a plurality of connecting plates (7) extending to one side of the gear ring (3) are evenly fixedly connected to the outer side of the connecting plate (6), and a conveying assembly is provided at the bottom of each connecting plate (7); The conveying assembly comprises a gear (8) rotatably connected to the bottom of the connecting plate (7) and meshingly connected to the gear ring (3), a connecting rod (9) fixedly connected to the bottom of the gear (8), a sliding rod (10) movably connected to the inside of the connecting rod (9), and a hook (11) fixedly connected to the side of the sliding rod (10) near the bottom; A glaze immersion pool (13) is provided on a side of the column (1) opposite to the fixing frame (4); a support plate (12) having a circular ring structure and located below the hook (11) is provided on a side of the column (13) close to the column (1); and a guide portion (14) extending toward the interior of the glaze immersion pool (13) is provided on a side of the support plate (12) close to the glaze immersion pool (13).
2. The insulator processing and glazing device according to claim 1, characterized in that: Infrared heaters (15) are provided on one side of the glaze dipping pool (13) and on the inner and outer circles of the support plate (12).
3. The insulator processing and glazing device according to claim 2, characterized in that: The conveying assembly further comprises two symmetrically arranged chute (19) inside the connecting rod (9) and two sliders (20) slidably connected to the inside of the corresponding chute (19), and the sliders (20) are fixedly connected to the outside of the slide rod (10).
4. The insulator processing and glazing device according to claim 3, characterized in that: A driving assembly for driving the rotating shaft (5) to rotate is provided on the top of the fixing frame (4), and the driving assembly comprises a motor (16) fixedly connected to the top of the fixing frame (4) and two pulleys (17) connected by a belt drive, wherein the two pulleys (17) are respectively fixedly connected to the top of the rotating shaft (5) and the top of the output shaft of the motor (16).
5. The insulator processing and glazing device according to claim 4, characterized in that: The conveying assembly further comprises a universal ball (21) mounted on the bottom end of the slide rod (10), and the universal ball (21) is rollingly connected to the top of the support plate (12).
6. The insulator processing and glazing device according to claim 5, characterized in that: A baffle (18) is fixedly connected to the top of the support plate (12) and one side close to the inner and outer rings.
Citation Information
Patent Citations
Glaze dipping device for insulator production
CN215815427U