High-strength aluminum row flexible connection structure

By introducing a worm gear structure and protective components into the aluminum busbar flexible connection, the separation problem of the aluminum busbar flexible connection during external force collision is solved, achieving higher structural strength and stability.

CN223309219UActive Publication Date: 2025-09-05NINGXIA HESHENG COPPER CO LTD
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Patent Information

Application Number
CN202422566542.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-05
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing aluminum busbar soft connection structure is prone to separation when subjected to external force collision, affecting normal use.

Method used

The worm gear structure and protective component design are adopted. By turning the handle, the worm and worm gear are engaged, achieving a stable connection between the terminal block and the connection part to prevent separation.

Benefits of technology

The structural strength of the aluminum busbar soft connection is improved, ensuring the connection stability and avoiding separation problems caused by external force collision.

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Abstract

The utility model relates to the technical field of aluminum bar flexible connection, and discloses a high-strength aluminum bar flexible connection structure, comprising a rotating shaft which is rotatably connected to a wiring board; the fixed rod is fixedly connected to the bottom of the rotating shaft; the worm gear is fixedly connected to the outer side wall of the rotating shaft; the worm is rotationally connected to the interior of the wiring board and engaged with the worm gear, and one end of the worm penetrates through and extends to the exterior of the wiring board; the arc-shaped groove is formed in one side, close to the wiring board, of the connecting part; the vertical groove is formed in the side, close to the wiring board, of the connecting part, and the vertical groove is in through connection with the arc-shaped groove. One end of the connecting part is inserted into the first cavity in the wiring board, at the moment, the fixing rod is located in the arc-shaped groove, a worker rotates the rotating handle, the worm gear drives the rotating shaft to rotate clockwise, the fixing rod rotates clockwise in the arc-shaped groove, and due to the fact that the worm and the worm gear are in an interlocking state, the fixing rod and the first cavity cannot be separated from the vertical groove; and fixation between the wiring board and the connecting part is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum busbar soft connection, in particular to a high-strength aluminum busbar soft connection structure. Background Art

[0002] Aluminum busbar flexible connectors are a common connection material. Composed of two parts, the aluminum busbar and the flexible connector, they offer excellent durability and reliability. Made from high-quality aluminum, they are lightweight, corrosion-resistant, and wear-resistant. The flexible connector's high flexibility effectively mitigates deformation and displacement caused by temperature fluctuations and structural movement, ensuring a secure and stable connection. During daily use, the flexible connector should be regularly inspected for damage and aging, and promptly replaced and maintained to ensure proper function.

[0003] The flexible connection structure on the market usually fixes the terminal block and the aluminum busbar by welding. If the connection is subjected to external force or after a long period of use, the connection is prone to separation, affecting the normal use of the aluminum busbar flexible connection structure. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the utility model provides a high-strength aluminum busbar soft connection structure, which has the advantage of increasing structural strength and solves the problem that the existing soft connection structure mostly fixes the terminal board and the aluminum busbar by welding, which is prone to separation when subjected to external force collision, affecting the normal use of the soft connection structure.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention provides the following technical solutions: a high-strength aluminum busbar flexible connection structure, comprising a main body component, the main body component comprising:

[0008] a terminal block having a connection portion disposed therebetween;

[0009] The wiring board and the connecting portion are provided with a connecting assembly, and the connecting assembly includes:

[0010] Cavity 1, formed on a side of the wiring board close to the connection assembly;

[0011] A rotating shaft, rotatably connected to the wiring board;

[0012] A fixing rod, fixedly connected to the bottom of the rotating shaft;

[0013] a worm gear fixedly connected to the outer side wall of the rotating shaft;

[0014] a worm, rotatably connected to the interior of the terminal block and meshing with the worm wheel, one end of the worm passing through and extending to the exterior of the terminal block;

[0015] A turning handle, fixedly connected to one end of the worm gear located outside the terminal block;

[0016] an arc-shaped groove, formed on a side of the connecting portion close to the wiring board;

[0017] A vertical groove is provided on a side of the connecting portion close to the wiring board, and the vertical groove is connected to the arc-shaped groove.

[0018] Preferably, the outer side wall of the turning handle is provided with anti-slip grooves.

[0019] Preferably, the width of the vertical groove is equal to the diameter of the rotating shaft, and the height of the vertical groove is equal to the diameter of the arc groove.

[0020] Preferably, the connecting assembly is provided with multiple groups except for the worm and the turning handle, and the multiple groups of worm wheels are engaged with the worm.

[0021] Preferably, a protection component is provided on the wiring board, and the protection component includes:

[0022] A bottom frame is provided at the bottom of the wiring board;

[0023] A top frame, hinged to the top of the bottom frame;

[0024] A limiting rod is provided on a side wall of the top frame close to the wiring board;

[0025] Cavity 2, opened at the top of the bottom frame;

[0026] a spring, symmetrically fixedly connected to the left inner wall of the second cavity;

[0027] A cross bar is fixedly connected to the right end of the spring.

[0028] Preferably, the protection assembly further comprises a sliding rod symmetrically fixedly connected between the two inner side walls of the cavity, the sliding rod passes through the cross rod, and the cross rod is slidably connected to the sliding rod.

[0029] (3) Beneficial effects

[0030] Compared with the existing technology, the present invention provides a high-strength aluminum busbar soft connection structure with the following beneficial effects:

[0031] This flexible connection structure has the advantage of increased structural strength. One end of the connection part is inserted into a cavity on the terminal block, and the shaft is inserted into the vertical slot. The fixed rod is now located within the arcuate slot. The operator turns the handle, which drives the worm, which in turn drives the shaft. Simply control the worm gear to drive the shaft clockwise, and the fixed rod rotates clockwise within the arcuate slot. Because the worm and worm gear are interlocked, the fixed rod and shaft cannot disengage from the vertical slot, thus securing the terminal block to the connection part. This solves the problem with existing flexible connection structures, which often weld the terminal block to the aluminum bar for fixation, which can easily separate when impacted by external forces, affecting the normal use of the flexible connection structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the structure of the utility model;

[0033] Figure 2 This is a schematic diagram of the separation structure of the terminal block and the connecting part in the present utility model;

[0034] Figure 3 This is a schematic diagram of the cross-sectional structure of the wiring board and the connecting part in the present invention;

[0035] Figure 4 This is a schematic diagram of the front cross-sectional structure of the wiring board and the connecting part in the present invention;

[0036] Figure 5 This is a schematic diagram of the second cross-sectional structure of the cavity in the present utility model;

[0037] Figure 6 It is a schematic diagram of the top cross-sectional structure of the arc groove in the utility model.

[0038] In the picture:

[0039] 1. Main assembly; 11. Terminal block; 12. Connecting part;

[0040] 2. Connecting assembly; 21. Cavity 1; 22. Rotating shaft; 23. Fixing rod; 24. Worm gear; 25. Worm; 26. Turning handle; 261. Anti-slip groove; 27. Arc groove; 271. Vertical groove;

[0041] 3. Protective assembly; 31. Bottom frame; 32. Top frame; 33. Limit rod; 34. Cavity 2; 35. Spring; 36. Cross bar; 37. Sliding rod. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] Example 1

[0044] See Figure 1-6 A high-strength aluminum busbar flexible connection structure includes a main body component 1, the main body component 1 includes: a terminal block 11, a connecting portion 12 is provided between the terminal block 11 and the connecting portion 12, and a connecting component 2 is provided on the terminal block 11 and the connecting portion 12, and the connecting component 2 includes: a cavity 21, which is opened on the side of the terminal block 11 close to the connecting component 2; a rotating shaft 22, which is rotatably connected to the terminal block 11; a fixing rod 23, which is fixedly connected to the bottom of the rotating shaft 22; a worm gear 24, which is fixedly connected to the rotating shaft 2 2 outer wall; a worm 25 rotatably connected to the interior of the terminal block 11 and meshing with the worm gear 24, with one end of the worm 25 extending through and outside the terminal block 11; a turning handle 26 fixedly connected to the end of the worm 25 located outside the terminal block 11; an arcuate groove 27 defined on the side of the connecting portion 12 near the terminal block 11; a vertical groove 271 defined on the side of the connecting portion 12 near the terminal block 11, the vertical groove 271 intersecting and connecting the arcuate groove 27. The outer wall of the turning handle 26 is provided with anti-slip grooves 261. The width of the vertical groove 271 is equal to the diameter of the rotating shaft 22, and the height of the vertical groove 271 is equal to the diameter of the arcuate groove 27.

[0045] When in use, the staff inserts one end of the connecting portion 12 into the cavity 21 on the terminal block 11, and the rotating shaft 22 is inserted into the vertical groove 271. At this time, the fixing rod 23 is located inside the arc groove 27. The staff rotates the turning handle 26, and the turning handle 26 drives the worm 25 to rotate. The worm gear 24 engaged with the worm 25 drives the rotating shaft 22 to rotate. It is only necessary to control the worm gear 24 to drive the rotating shaft 22 to rotate clockwise (with Figure 6(Taking the direction shown as an example), the fixing rod 23 rotates clockwise in the arc groove 27. Since the worm 25 and the worm wheel 24 are interlocked, the fixing rod 23 and the rotating shaft 22 cannot be separated from the vertical groove 271 at this time, completing the fixation between the terminal block 11 and the connecting portion 12. The anti-slip groove 261 increases the friction between the staff's hand and the turning handle 26, making it easier for the staff to turn the turning handle 26. The width of the vertical groove 271 is equal to the diameter of the rotating shaft 22 to prevent the rotating shaft 22 from shaking in the vertical groove 271. The diameter of the fixing rod 23 is equal to the height of the arc groove 27 to prevent the fixing rod 23 from moving up and down in the arc groove 27. Both are used to increase the stability of the terminal block 11 after being connected to the connecting portion 12 to avoid affecting subsequent use.

[0046] Example 2

[0047] On the basis of the first embodiment, an auxiliary function is added.

[0048] See Figure 1-6 In addition to the worm 25 and the turning handle 26, the connection assembly 2 is provided with multiple groups, and the multiple groups of worm wheels 24 are all engaged with the worm 25. A protective assembly 3 is provided on the terminal block 11, and the protective assembly 3 includes: a bottom frame 31, which is provided at the bottom of the terminal block 11; a top frame 32, which is hinged to the top of the bottom frame 31; a limit rod 33, which is provided on a side wall of the top frame 32 close to the terminal block 11; a cavity 34, which is opened at the top of the bottom frame 31; a spring 35, which is symmetrically fixedly connected to the left inner wall of the cavity 34; and a cross bar 36, which is fixedly connected to the right end of the spring 35. The protective assembly 3 also includes a sliding rod 37 symmetrically fixedly connected between the inner walls of the cavity 34. The sliding rod 37 passes through the cross bar 36, and the cross bar 36 is slidably connected to the sliding rod 37.

[0049] The plurality of cavities 1 21 and the fixing rod 23 simultaneously fix and limit the connection portion 12 , thereby enhancing the fixing effect of the connection portion 12 . When the locking cam 33 is in the unlock state, the locking cam 33 is in the unlock state, and the locking cam 33 is in the unlock state, so that the locking cam 33 is locked. When the cross bar 36 is affected by the limit rod 33 to move left and right, the cross bar 36 slides on the slide rod 37, and the slide rod 37 guides the movement of the cross bar 36 to prevent the cavity 2 34 from tilting when it expands and contracts, which affects the fixing effect of the cross bar 36 on the limit rod 33.

[0050] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-strength aluminum busbar flexible connection structure, comprising a main body component (1), wherein the main body component (1) comprises: a terminal block (11) with a connecting portion (12) provided therebetween; The invention is characterized in that: a connection assembly (2) is provided on the wiring board (11) and the connection portion (12), and the connection assembly (2) comprises: Cavity 1 (21) is provided on a side of the wiring board (11) close to the connection assembly (2); A rotating shaft (22) is rotatably connected to the terminal block (11); A fixed rod (23) fixedly connected to the bottom of the rotating shaft (22); a worm gear (24) fixedly connected to the outer side wall of the rotating shaft (22); A worm (25) is rotatably connected to the interior of the terminal block (11) and meshes with the worm wheel (24), with one end of the worm (25) passing through and extending to the exterior of the terminal block (11); A turning handle (26) is fixedly connected to one end of the worm (25) located outside the terminal block (11); an arc-shaped groove (27) formed on a side of the connecting portion (12) close to the terminal block (11); A vertical groove (271) is provided on a side of the connecting portion (12) close to the wiring board (11), and the vertical groove (271) is connected to the arc-shaped groove (27).

2. The high-strength aluminum busbar flexible connection structure according to claim 1, characterized in that: The outer side wall of the turning handle (26) is provided with anti-slip grooves (261).

3. The high-strength aluminum busbar flexible connection structure according to claim 2, characterized in that: The width of the vertical groove (271) is equal to the diameter of the rotating shaft (22), and the height of the vertical groove (271) is equal to the diameter of the arc groove (27).

4. The high-strength aluminum busbar flexible connection structure according to claim 3, characterized in that: In addition to the worm (25) and the turning handle (26), the connecting assembly (2) is provided with multiple groups, and the multiple groups of worm wheels (24) are all engaged with the worm (25).

5. The high-strength aluminum busbar flexible connection structure according to claim 4, characterized in that: The terminal block (11) is provided with a protection component (3), and the protection component (3) comprises: A bottom frame (31) is arranged at the bottom of the wiring board (11); A top frame (32) is hinged to the top of the bottom frame (31); A limiting rod (33) is provided on a side wall of the top frame (32) close to the wiring board (11); Cavity 2 (34), opened at the top of the bottom frame (31); A spring (35) is symmetrically fixedly connected to the left inner wall of the second cavity (34); A cross bar (36) is fixedly connected to the right end of the spring (35).

6. The high-strength aluminum busbar flexible connection structure according to claim 5, characterized in that: The protection assembly (3) further comprises a sliding rod (37) symmetrically fixedly connected between the inner side walls of the second cavity (34), the sliding rod (37) passing through the cross rod (36), and the cross rod (36) is slidably connected to the sliding rod (37).