Energy storage, boost and conversion integrated new energy box-type transformer substation

By using vertical flange and guide groove structure to guide water flow in the integrated new energy box transformer of energy storage booster converter, and fixing the seal strips with outer flange of guide grooves, the problem of the sealing structure prone to aging and failure in harsh environments is solved, and an effective sealing effect is achieved, preventing water leakage and ensuring equipment safety.

CN223309475UActive Publication Date: 2025-09-05GUANGDONG SHUNDE SWITCH FACTORY CO LTD
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Patent Information

Application Number
CN202422366290.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-05
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The sealing structure of the existing energy storage boost converter integrated new energy box transformer is prone to aging and failure in harsh environments, resulting in water seepage and leakage in sealed channels, and in severe cases may cause short circuit accidents.

Method used

A comprehensive new energy box transformer for energy storage booster flow is designed, using vertical flange and guide groove structure to guide water flow, and the side seal strip is fixed with the outer flange and vertical flange of the guide groove to avoid exposed seal strips and bolt fixation, and effective sealing is achieved.

Benefits of technology

Effectively prevent rainwater from seeping, prevent sealing strips from aging, improve sealing, avoid water leakage, and ensure equipment safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223309475U_ABST
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Abstract

The utility model specifically relates to an energy storage boost current transformation integrated new energy box-type transformer substation, comprising a PCS energy storage current transformer and a box-type transformer substation body, a channel housing is arranged between the PCS energy storage current transformer and the box-type transformer substation body, one side of the channel housing is arranged in the box-type transformer substation body, the other side of the channel housing is provided with a vertical flange, the top end of the vertical flange is provided with an inclined outer flange, and the top end of the vertical flange is provided with an inclined inner flange. A guide groove is formed in the outer surface of the PCS energy storage converter, the outer turnup is located above the guide groove, a guide groove outer turnup is further arranged on the guide groove and arranged on the outer surface of the vertical turnup, and a side face sealing strip is arranged between the guide groove outer turnup and the vertical turnup. The side sealing strip has the advantages that rainwater is guided to flow to the guide grooves through the outer turnups on the vertical turnups and discharged to the outside through the guide grooves, and the outer turnups of the guide grooves are matched to be arranged on the outer surfaces of the vertical turnups and used for limiting the positions of the side sealing strips, so that the side sealing strips are prevented from being exposed; the position of the side face sealing strip can be fixed through matching of the guide groove outer flanging and the vertical flanging, and the effective sealing effect is achieved.
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Description

Technical Field

[0001] The utility model specifically relates to an energy storage, boost and current conversion integrated new energy box transformer. Background Art

[0002] The integrated energy storage, boost, and converter new energy packaged transformer is part of a battery energy storage system. It is a prefabricated cabin that integrates a power storage converter (PCS), dry-type transformer, switchgear, and communication power cabinet. As energy storage systems grow in capacity, to address PCS heat dissipation issues, the PCS is often manufactured outdoors and placed directly on the prefabricated cabin chassis. This necessitates the design of a sealed connection channel for the primary connection between the transformer and the PCS.

[0003] The current sealing method used on the joint surfaces of the connecting channel, the box body and the PCS is often to design the joint surfaces of the box body, PCS and the sealing channel into a circle of vertical planes, affix a sealing strip on this vertical plane, and directly drill holes in the sealing strip to tighten bolts. This causes excessive compression of the sealing strip, and the sealing strip is exposed, which is prone to aging and failure in harsh environments. At the same time, water is easily accumulated on the upper sealing strip, causing water seepage and leakage in the sealing channel, which will seriously lead to short-circuit accidents. Summary of the Invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the present invention is to provide an integrated energy storage, boost and current conversion new energy box transformer that can prevent rainwater from accumulating and infiltrating, while also protecting the side sealing strips from long-term exposure to the sun, which can accelerate aging of the side sealing strips.

[0005] According to the utility model, an integrated energy storage, boost and conversion new energy box transformer includes a PCS energy storage converter and a box transformer body. A channel shell is provided between the PCS energy storage converter and the box transformer body. One side of the channel shell is placed in the box transformer body, and the other side of the channel shell is provided with a vertical flange. The top of the vertical flange is provided with an oblique outer flange. The outer surface of the PCS energy storage converter is provided with a guide groove, and the outer flange is located above the guide groove. A guide groove outer flange is also provided on the guide groove. The guide groove outer flange is placed on the outer surface of the vertical flange, and a side sealing strip is provided between the guide groove outer flange and the vertical flange.

[0006] Specifically, the top end of the channel shell is provided with a top cover plate and an inner flange, the inner flange is placed on the bottom surface of the top cover plate, and a top sealing strip is provided at the contact point between the inner flange and the bottom surface of the top cover plate.

[0007] Specifically, the top cover plate is provided with a top cover plate flange, and the upper surface of the channel shell is provided with welding studs, which pass through the top cover plate flange and are welded to the top cover plate flange.

[0008] Specifically, the channel shell is respectively provided with a left sealing plate, a bottom sealing plate and a right sealing plate.

[0009] Specifically, the outer surface of the PCS energy storage converter is provided with a converter housing flange, and the lower end of the converter housing flange is placed in the guide groove.

[0010] Specifically, a base frame is provided on the inner surface of the channel shell.

[0011] Specifically, a reinforcement plate is provided at the middle position of the channel shell.

[0012] Specifically, a channel steel and a rectangular steel pipe are respectively provided on the bottom surface of the channel shell, and one side of the rectangular steel pipe is welded to the side surface of the channel steel.

[0013] The beneficial effects of the present invention are as follows: the present structure guides the water flow to the guide groove through the outer flange on the vertical flange, and uniformly discharges the water through the guide groove, and cooperates with the outer flange of the guide groove to be placed on the outer surface of the vertical flange to limit the position of the side sealing strip, thereby avoiding the side sealing strip from being exposed, and also abandoning the method of fixing the extruded sealing strip with bolts; the present structure can also fix the position of the side sealing strip by cooperating with the outer flange of the guide groove and the vertical flange, thereby playing an effective sealing role. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings.

[0015] Figure 1 It is a structural diagram of the present utility model.

[0016] Figure 2 It is a schematic diagram of the channel shell structure of the present utility model.

[0017] Figure 3 It is a schematic diagram of the connection structure of the channel shell, PCS energy storage converter and box transformer body of the utility model.

[0018] Figure 4 yes Figure 3 Schematic diagram of the local enlarged structure at point A.

[0019] Figure 5 yes Figure 3 Schematic diagram of the local enlarged structure at point B.

[0020] The markings shown in the figure are as follows:

[0021] Channel shell 1, PCS energy storage converter 2, box transformer body 3, base frame 4, inner flange 401, outer flange 402, vertical flange 403, top sealing strip 5, top cover plate 6, top cover plate flange 601, side sealing strip 7, reinforcement plate 8, channel steel 9, rectangular steel pipe 10, welding stud 11, left sealing plate 12, bottom sealing plate 13, right sealing plate 14, converter housing flange 15, guide groove 16, guide groove outer flange 1601. DETAILED DESCRIPTION

[0022] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0023] Reference below Figures 1 to 5 A description is given of an integrated energy storage, boost and conversion new energy box transformer according to an embodiment of the utility model, including a PCS energy storage converter 2 and a box transformer body 3. A channel shell 1 is provided between the PCS energy storage converter 2 and the box transformer body 3. One side of the channel shell 1 is placed in the box transformer body 3. The other side of the channel shell 1 is provided with a vertical flange 403. The top of the vertical flange 403 is provided with an oblique outer flange 402. The outer surface of the PCS energy storage converter 2 is provided with a guide groove 16. The outer flange 402 is located above the guide groove 16. The guide groove 16 is also provided with a guide groove outer flange 1601. The guide groove outer flange 1601 is placed on the outer surface of the vertical flange 403. A side sealing strip 7 is provided between the guide groove outer flange 1601 and the vertical flange 403.

[0024] When in use outside, rainwater flows downward from the outer surface of the PCS energy storage converter 2 and enters the guide groove 16. Some rainwater falls on the channel shell 1. The rainwater flows along the outer flange on the vertical flange 403, guiding the water flow to the guide groove 16 and is discharged uniformly through the guide groove 16 to prevent rainwater from flowing directly into the gap between the channel shell 1 and the PCS energy storage converter 2. The outer flange 1601 of the guide groove is placed on the outer surface of the vertical flange 403 to limit the position of the side sealing strip 7 and prevent the side sealing strip 7 from being exposed. The method of fixing the extruded sealing strip with bolts is also abandoned. The present structure can also fix the position of the side sealing strip 7 by cooperating with the outer flange 1601 of the guide groove and the vertical flange 403, thereby playing an effective sealing role.

[0025] In addition, the top of the vertical flange 403 is integrally formed with the outer flange 402, and the oblique outer flange 402 helps rainwater fall onto the guide groove 16. A certain distance is left between the guide groove 16 and the outer flange 402. Furthermore, the connection between the box-type transformer body 3 and the channel housing 1 is welded.

[0026] The outer surface of the PCS energy storage converter 2 is welded to the guide groove 16; a gap is left between the outer flange 1601 of the guide groove and the side sealing strip 7, and the gap allows space for the side sealing strip 7 to expand.

[0027] The top of the channel housing 1 is provided with a top cover plate 6 and an inner flange 401 . The inner flange 401 is placed on the bottom surface of the top cover plate 6 . A top sealing strip 5 is provided at the contact point between the inner flange 401 and the bottom surface of the top cover plate 6 .

[0028] The top cover plate 6 is provided with a top cover plate flange 601, and the top cover plate 6 and the top cover plate flange 601 are formed as one piece. The upper surface of the channel shell 1 is provided with a welding stud 11, which passes through the top cover plate flange 601 and is welded to the top cover plate flange 601, thereby fixing the position of the top cover plate 6 and preventing water from entering the channel shell 1 through the gap of the top cover plate 6.

[0029] The channel shell 1 is respectively provided with a left sealing plate 12, a bottom sealing plate 13 and a right sealing plate 14, which are respectively welded to the channel shell 1; the outer surface of the PCS energy storage converter 2 is provided with a converter housing flange 15, and the lower end of the converter housing flange 15 is placed in the guide groove 16.

[0030] The inner surface of the channel housing 1 is provided with a base frame 4 for strengthening the bottom surface rigidity of the channel housing 1. A reinforcing plate 8 is provided in the middle of the channel housing 1. The reinforcing plate 8 is used to strengthen the rigidity of the channel housing 1.

[0031] The bottom surface of the channel housing 1 is provided with a channel steel 9 and a rectangular steel pipe 10, one side of the rectangular steel pipe 10 is welded to the side surface of the channel steel 9. The combination of the channel steel 9 and the rectangular steel pipe 10 improves the supporting capacity.

[0032] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An integrated energy storage, boost and current conversion new energy box transformer, comprising a PCS energy storage converter (2) and a box transformer body (3), characterized in that: A channel housing (1) is provided between the PCS energy storage converter (2) and the box transformer body (3); one side of the channel housing (1) is placed in the box transformer body (3); the other side of the channel housing (1) is provided with a vertical flange (403); the top of the vertical flange (403) is provided with an oblique outer flange (402); a guide groove (16) is provided on the outer surface of the PCS energy storage converter (2); the outer flange (402) is located above the guide groove (16); a guide groove outer flange (1601) is further provided on the guide groove (16); the guide groove outer flange (1601) is placed on the outer surface of the vertical flange (403); and a side sealing strip (7) is provided between the guide groove outer flange (1601) and the vertical flange (403).

2. The energy storage, boost and current conversion integrated new energy box transformer according to claim 1 is characterized by: The top end of the channel housing (1) is provided with a top cover plate (6) and an inner flange (401), the inner flange (401) is placed on the bottom surface of the top cover plate (6), and a top sealing strip (5) is provided at the contact point between the inner flange (401) and the bottom surface of the top cover plate (6).

3. The energy storage, boost and current conversion integrated new energy box transformer according to claim 2 is characterized by: The top cover plate (6) is provided with a top cover plate flange (601), and the upper surface of the channel housing (1) is provided with a welding stud (11), the welding stud (11) passes through the top cover plate flange (601), and the welding stud (11) is welded to the top cover plate flange (601).

4. The energy storage, boost and current conversion integrated new energy box transformer according to claim 1 is characterized by: The channel housing (1) is respectively provided with a left sealing plate (12), a bottom sealing plate (13) and a right sealing plate (14).

5. The energy storage, boost and current conversion integrated new energy box transformer according to claim 1 is characterized by: The outer surface of the PCS energy storage converter (2) is provided with a converter housing flange (15), and the lower end of the converter housing flange (15) is placed in the guide groove (16).

6. The energy storage, boost and current conversion integrated new energy box transformer according to any one of claims 1 to 5, characterized in that: The inner surface of the channel housing (1) is provided with a base frame (4).

7. The energy storage, boost and current conversion integrated new energy box transformer according to any one of claims 1 to 5, characterized in that: A reinforcement plate (8) is provided at the middle position of the channel housing (1).

8. The energy storage, boost and current conversion integrated new energy box transformer according to any one of claims 1 to 5, characterized in that: A channel steel (9) and a rectangular steel pipe (10) are respectively provided on the bottom surface of the channel shell (1), and one side of the rectangular steel pipe (10) is welded to the side surface of the channel steel (9).