Stator semi-assembly structure

By using plastic wire trays and wire-blocking steps for layered wire routing in the stator half-assembly, combined with interference fit of terminals and barbs, the problems of high risk of wire-to-wire conduction and oversize are solved, achieving a safer and more compact stator structure.

CN223309724UActive Publication Date: 2025-09-05NINGBO TUOPU GROUP CO LTD
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Patent Information

Application Number
CN202422237717.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-09-05
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In existing stator assemblies, the risk of wire-to-wire conduction is high and the size and space are large. In particular, the three-phase wires of brushless motors are prone to cross each other when connected, increasing the risk of conduction and taking up additional space.

Method used

The wire-passing device includes a plastic wire-passing disc and a wire-blocking step. The step is divided into three layers for the U-phase, V-phase and W-phase wire-passing respectively. Combined with the interference fit of the terminal and the barb, a single-layer wire-passing connection is achieved, reducing risks and reducing size.

Benefits of technology

It effectively reduces the risk of conduction between wires, reduces the space occupied by the intersection of wires, and realizes the compact design of the stator semi-assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stator semi-assemblies, in particular to a stator semi-assembly structure, which can reduce the risk of wire-to-wire conduction and reduce the size space at the same time. Comprising wire passing; the device further comprises a wire passing device and a mounting mechanism, the mounting mechanism is mounted on the wire passing device, and the wire passing device assists in connecting the mounting mechanism and the passing wire.
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Description

Technical Field

[0001] The utility model relates to the technical field of stator half assemblies, in particular to a stator half assembly structure. Background Art

[0002] A water pump is a machine that transports or pressurizes liquids. It transfers the mechanical energy of the prime mover or other external energy to the liquid, increasing the liquid's energy. It is primarily used to transport liquids including water, oil, acids and alkalis, emulsions, suspensions, and liquid metals. With increasing demands for energy conservation and environmental protection, pumps, as key power sources, must also meet high efficiency and low energy consumption standards.

[0003] The existing stator assembly, such as the prior art with application number CN201820728618.3, includes a casing, a stator core, a flexible elastic layer, a first flange layer, a second flange layer and a flat layer. Due to the setting of the flexible elastic layer in the stator assembly, the contact between the casing and the stator core is a local rigid structure and a local flexible structure. Such a setting is beneficial to reducing the vibration of the motor and at the same time helping to increase the heat dissipation capacity of the casing.

[0004] The brushless motor has three phases, and the lead wires are usually connected in a Y-type or triangle shape. Each phase needs to be connected by a wire, and the connections between phases will cross each other. After crossing, on the one hand, the risk of conduction between wires will increase. On the other hand, the overlapping of wires will affect the external interference and increase the volume size. Utility Model Content

[0005] In order to solve the above technical problems, the present invention provides a stator half-assembly structure that reduces the risk of wire-to-wire conduction while reducing the size and space.

[0006] The utility model provides a stator semi-assembly structure, including a wire passing device; a wire passing device and a mounting mechanism, wherein the mounting mechanism is mounted on the wire passing device, and the wire passing device assists in connecting the mounting mechanism and the wire passing device; the wire passing device facilitates the connection between the mounting mechanism and the wire passing device, eliminates stacked wires, and replaces them with single-layer wire passing devices, thereby reducing risks and shrinking the size and space.

[0007] Preferably, the wire passing device includes a plastic wire passing disc and a wire blocking step, which is installed on the plastic wire passing disc; the wire blocking step facilitates wire passing, eliminates stacking of wires, and replaces it with a single-layer wire passing, which reduces risks while reducing the size and space.

[0008] Preferably, the wire-blocking step is divided into three layers from the inside to the outside; the first layer is the U phase, the second layer is the V phase, and the third layer is the W phase, ensuring that the wire passing is completely fitted into the plastic wire tray, facilitating the passing of three-phase wires, reducing risks and shrinking the size and space.

[0009] Preferably, the installation mechanism includes a terminal and a barb, and the terminal is installed with barbs on both sides, and the terminal can be installed on a plastic wire tray; the barbs on both sides of the terminal make it easy to install the terminal on the plastic wire tray. When the three-phase wires are to be passed through, the three-phase wires are distributed respectively between the three layers of wire-blocking steps on the plastic wire tray, and then the wires are welded to the terminal.

[0010] Preferably, the terminal is press-fitted with the plastic wire tray by interference fit; the above-mentioned arrangement and barbs ensure the reliability of the terminal after interference fit.

[0011] Compared with the prior art, the beneficial effects of the present invention are: the installation mechanism and the wire passing device are easily connected, the stacked wires are eliminated and replaced with a single-layer wire passing, which reduces risks and can reduce the size and space. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a first axonometric structural diagram of the present invention;

[0013] Figure 2 This is a second axonometric structural diagram of the present invention;

[0014] Figure 3 This is a third axonometric structural diagram of the present utility model;

[0015] Figure 4 This is a schematic diagram of the axonometric structure of the terminal and barb of the utility model;

[0016] Markings in the accompanying drawings: 01, wire passing device; 11, plastic wire passing drum; 12, wire blocking step; 02, installation mechanism; 21, wire passing; 22, terminal; 23, barb. DETAILED DESCRIPTION

[0017] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0018] Example 1

[0019] like Figures 1 to 4 As shown, a stator half assembly structure includes a wire passing device 21, a wire passing device 01 and a mounting mechanism 02, wherein the mounting mechanism 02 is mounted on the wire passing device 01;

[0020] The wire passing device 01 assists in connecting the mounting mechanism 02 and the wire passing 21;

[0021] The wire passing device 01 includes a plastic wire passing disc 11 and a wire blocking step 12, and the wire blocking step 12 is installed on the plastic wire passing disc 11;

[0022] The wire blocking step 12 is divided into three layers from the inside to the outside;

[0023] The wire-blocking step 12 facilitates the passing of the wire 21, eliminates the stacking of wires, and replaces it with a single-layer passing wire, which reduces the risk while reducing the size and space. The first layer is the U phase, the second layer is the V phase, and the third layer is the W phase, ensuring that the wire 21 is completely fitted into the plastic wire tray 11, making it easy to pass the three-phase wire, reducing the risk while reducing the size and space.

[0024] Example 2

[0025] like Figures 1 to 4 As shown, a stator half assembly structure includes a wire passing device 21, a wire passing device 01 and a mounting mechanism 02, wherein the mounting mechanism 02 is mounted on the wire passing device 01;

[0026] The wire passing device 01 assists in connecting the mounting mechanism 02 and the wire passing 21;

[0027] The wire passing device 01 includes a plastic wire passing disc 11 and a wire blocking step 12, and the wire blocking step 12 is installed on the plastic wire passing disc 11;

[0028] The wire blocking step 12 is divided into three layers from the inside to the outside;

[0029] The mounting mechanism 02 includes a terminal 22 and a barb 23. The barbs 23 are installed on both sides of the terminal 22. The terminal 22 can be installed on the plastic wire tray 11.

[0030] The terminal 22 is press-fitted with the plastic wire tray 11 by interference fit;

[0031] The barbs 23 on both sides of the terminal 22 facilitate installation of the terminal 22 on the plastic wire tray 11. When the three-phase wires 21 are to be passed through, the three-phase wires 21 are respectively distributed between the three layers of wire-blocking steps 12 on the plastic wire tray 11, and then the wires 21 are welded to the terminal 22. The terminal 22 is press-fitted with the plastic wire tray 11 through interference fit and the barbs 23 to ensure the reliability of the terminal 22 after interference fit.

[0032] like Figures 1 to 4As shown, a stator semi-assembly structure of the utility model is convenient for passing the wire 21 through the wire-blocking step 12 during operation, and the stacked wires are cancelled and replaced with a single-layer wire passing, which reduces the risk and reduces the size and space. The first layer is the U phase, the second layer is the V phase, and the third layer is the W phase, ensuring that the wire 21 is completely in contact with the plastic wire-passing disk 11, which facilitates the passing of three-phase wires, reduces the risk and reduces the size and space. The barbs 23 on both sides of the terminal 22 facilitate the installation of the terminal 22 on the plastic wire-passing disk 11. When the three-phase wire 21 is to be passed, the three-phase wire 21 is respectively distributed between the three layers of wire-blocking steps 12 on the plastic wire-passing disk 11, and then the wire 21 is welded to the terminal 22. The terminal 22 is press-fitted with the plastic wire-passing disk 11 and the barbs 23 to ensure the reliability of the terminal 22 after the interference fit.

[0033] The main functions achieved by the utility model are: during the operation of the stator half assembly, the risk of wire-to-wire conduction is reduced while the size and space can be reduced.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A stator half assembly structure, comprising a wire (21); characterized in that: It also includes a wire passing device (01) and a mounting mechanism (02), wherein the mounting mechanism (02) is mounted on the wire passing device (01); The wire-passing device (01) assists in connecting the mounting mechanism (02) and the wire-passing device (21); The wire passing device (01) comprises a plastic wire passing disc (11) and a wire blocking step (12), wherein the wire blocking step (12) is mounted on the plastic wire passing disc (11).

2. A stator half assembly structure according to claim 1, characterized in that: The wire-blocking step (12) is divided into three layers from the inside to the outside.

3. The stator half assembly structure according to claim 1, characterized in that: The mounting mechanism (02) comprises a terminal (22) and a barb (23), wherein the barb (23) is mounted on both sides of the terminal (22), and the terminal (22) can be mounted on a plastic wire tray (11).

4. A stator half assembly structure according to claim 3, characterized in that: The terminal (22) is press-fitted with the plastic wire tray (11) by interference fit.

Citation Information

Patent Citations

  • Stator assembly structure

    CN208539689U