Visual alignment metal dome pasting machine
Through the design of the visual alignment pot piece pasting machine, the automatic pasting of the pot pieces is realized, which solves the problems of low efficiency, unstable quality and high cost in the existing technology, improves production efficiency and reduces manufacturing costs.
Patent Information
- Application Number
- CN202422746531.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing metal dome lamination process is inefficient, has unstable quality and high cost, and cannot meet the needs of large-scale production.
A vision-based metal dome pasting machine is designed, which adopts the coordinated cooperation of material conveying mechanism, film discharging mechanism and laminating mechanism to realize automatic metal dome pasting, including precise positioning and laminating of robot and camera components.
It improves production efficiency, ensures product quality, and reduces manufacturing costs.
Smart Images

Figure CN223310185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pot-sticking machines, in particular to a visual alignment pot-sticking machine. Background Art
[0002] During the assembly process of remote controls for home appliances and other devices, it is necessary to attach dome pads to the remote control circuit board. The existing dome pad attaching process involves manual alignment using a jig and then attaching it to the remote control circuit board.
[0003] Disadvantages of existing technology:
[0004] 1. Low efficiency: The manual method of pasting metal domes requires a lot of time and manpower, which is inefficient and cannot meet the needs of large-scale and efficient production.
[0005] 2. Unstable quality: The method of using jigs to position and then attach the pot pieces will be affected by factors such as jig accuracy and manual pressure, thus affecting the fitting accuracy of the pot pieces.
[0006] 3. High cost: The manual method of attaching the pot pieces needs to consider the jig cost, labor cost, training cost, management cost and other aspects, which will increase the manufacturing cost of the product. Utility Model Content
[0007] The technical problem to be solved by the utility model is that the existing pot piece lamination work generally adopts a manual process, which is time-consuming and labor-intensive, has low efficiency, unstable product quality and high cost.
[0008] In order to solve the above problems, the technical solution adopted by the utility model is a visual alignment pot piece pasting machine, including a lower frame and an upper frame. The upper frame is fixed on the upper side of the lower frame. A pot piece film discharge structure is provided on one side of the upper frame. A pot piece pasting robot is fixed on the inner side of the upper frame above the lower frame. A pot piece conveying mechanism is fixed on the inner side of the upper frame below the pot piece pasting robot. A lower camera assembly is provided next to the pot piece conveying mechanism. A circuit board conveying mechanism is fixed on the upper side of the lower frame next to the lower camera assembly.
[0009] As a further solution of the present invention: a keyboard table is fixed on one side of the lower frame near the top, and a keyboard and a mouse are placed on the keyboard table, which are electrically connected to the external host respectively.
[0010] As a further solution of the present invention: the upper rack includes an upper rack guard cover fixed on the upper side of the lower rack, which plays a protective role. A display is fixed on one side of the upper rack guard cover for displaying data. An upper camera assembly is fixed inside the upper rack above the circuit board conveying mechanism. The camera's field of view is below the upper camera assembly, which can monitor the material above the circuit board conveying mechanism.
[0011] As a further solution of the present invention: the pot piece sticking robot includes a robot X-axis assembly, a robot Y-axis assembly, a robot ZR-axis assembly, and a robot suction cup assembly, which are used to absorb the pot piece material.
[0012] As a further solution of the present invention: the circuit board conveying mechanism includes a fixed side guide rail and a movable side guide rail, which are used to convey materials. A conveyor belt assembly is provided on the opposite side of the fixed side guide rail and the movable side guide rail, and a guide rail width adjustment mechanism and an adjustment handwheel are provided on one side of the movable side guide rail.
[0013] Compared with the prior art, the advantages of the present invention are: the visual alignment pot-sticking machine provided by the present invention is specially designed to replace manual pot-sticking, and through the coordinated cooperation between the material conveying mechanism, the film discharging mechanism, the film transmission mechanism, and the bonding mechanism, the automatic pot-sticking action on the remote control circuit board is realized, thereby improving production efficiency, ensuring product quality, and reducing manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 This is a three-dimensional diagram of the overall structure of a visual alignment pot-sticking machine of the present invention.
[0016] Figure 2 This is a schematic diagram of the overall structure of a visual alignment pot chip pasting machine with an upper frame shield removed.
[0017] Figure 3 This is a schematic diagram of the upper frame structure of a visual alignment pot chip pasting machine of the present invention.
[0018] Figure 4 This is a schematic diagram of the structure of a pot-sticking robot in a visual alignment pot-sticking machine of the present invention.
[0019] Figure 5 This is a schematic diagram of a circuit board conveying mechanism in a visual alignment metal dome sticking machine of the present invention.
[0020] In the attached figure:
[0021] 1. Lower rack; 2. Upper rack; 3. Metal dome film discharge structure; 4. Metal dome sticking robot; 5. Metal dome conveying mechanism; 6. Lower camera assembly; 7. Circuit board conveying mechanism; 8. Keyboard table; 9. Keyboard; 10. Mouse; 21. Upper rack cover; 22. Display; 23. Upper camera assembly; 24. Camera field of view; 41. Robot X-axis assembly; 42. Robot Y-axis assembly; 43. Robot ZR-axis assembly; 44. Robot suction cup assembly; 71. Fixed side guide rail; 72. Movable side guide rail; 73. Conveyor belt assembly; 74. Guide rail width adjustment mechanism; 75. Adjustment handwheel. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] The utility model provides a technical solution for solving the existing problems raised in the background technology.
[0024] Combined with attachment Figure 1 、 2 It can be known that the equipment includes a lower frame 1 and an upper frame 2. The upper frame 2 is fixed on the upper side of the lower frame 1. A metal pot film discharging structure 3 is provided on one side of the upper frame 2. A metal pot sticking robot 4 is fixed on the inner side of the upper frame 2 above the lower frame 1. A metal pot conveying mechanism 5 is fixed on the inner side of the upper frame 2 below the metal pot sticking robot 4. A lower camera assembly 6 is provided next to the metal pot conveying mechanism 5. A circuit board conveying mechanism 7 is fixed on the upper side of the lower frame 1 next to the lower camera assembly 6. A keyboard table 8 is fixed on one side of the lower frame 1 near the top, and a keyboard 9 and a mouse 10 are placed above the keyboard table 8.
[0025] Combined with attachment Figure 3 It can be seen that the upper rack 2 includes an upper rack guard 21 fixed to the upper side of the lower rack 1, which plays a protective role. A display 22 is fixed to one side of the upper rack guard 21 for displaying data. An upper camera assembly 23 is fixed inside the upper rack 2 above the circuit board conveying mechanism 7. Below the upper camera assembly 23 is a camera field of view 24, which can monitor the materials above the circuit board conveying mechanism 7;
[0026] Combined with attachment Figure 4 It can be seen that the metal dome sticking robot 4 includes a robot X-axis component 41, a robot Y-axis component 42, a robot ZR-axis component 43, and a robot suction cup component 44, which are used to absorb the metal dome material;
[0027] Combined with attachment Figure 5 It can be seen that the circuit board conveying mechanism 7 includes a fixed side guide rail 71 and a movable side guide rail 72, which are used to convey materials. A conveyor belt assembly 73 is provided on the opposite side of the fixed side guide rail 71 and the movable side guide rail 72, and a guide rail width adjustment mechanism 74 and an adjustment hand wheel 75 are provided on one side of the movable side guide rail 72.
[0028] The working principle of this application is: when performing pot patching, first load the mold material with the pot patch on the pot patch film discharge mechanism 3, so that the pot patch robot 4 can grab it, and then place the material to be processed on top of the circuit board conveying mechanism 7, and then suck the pot patch through the cooperation of the robot X-axis assembly 41, the robot Y-axis assembly 42, the robot ZR-axis assembly 43, and the robot suction cup assembly 44. The material to be processed will be transported by the circuit board conveying mechanism 7 to between the upper camera assembly 23 and the lower camera assembly 6, and then the pot patch will be attached to the top of the material to be processed by the pot patch robot 4, and the work can be completed, saving time and effort, and high production efficiency.
[0029] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A visual alignment pot chip pasting machine, comprising a lower frame (1) and an upper frame (2), wherein the upper frame (2) is fixed on the upper side of the lower frame (1), and is characterized in that: A pot sheet discharging structure (3) is provided on one side of the upper frame (2); a pot sheet sticking manipulator (4) is fixedly provided on the inner side of the upper frame (2) above the lower frame (1); a pot sheet conveying mechanism (5) is fixedly provided on the inner side of the upper frame (2) below the pot sheet sticking manipulator (4); a lower camera assembly (6) is provided next to the pot sheet conveying mechanism (5); and a circuit board conveying mechanism (7) is fixed on the upper side of the lower frame (1) next to the lower camera assembly (6).
2. The visual alignment metal dome sticking machine according to claim 1, characterized in that: A keyboard table (8) is fixed on one side of the lower frame (1) near the top, and a keyboard (9) and a mouse (10) are placed above the keyboard table (8).
3. The visual alignment metal dome sticking machine according to claim 1, characterized in that: The upper frame (2) includes an upper frame shield (21) fixed on the upper side of the lower frame (1), a display (22) is fixed on one side of the upper frame shield (21), an upper camera assembly (23) is fixed inside the upper frame (2) above the circuit board conveying mechanism (7), and a camera field of view (24) is located below the upper camera assembly (23).
4. The visual alignment metal dome sticking machine according to claim 1, characterized in that: The pot-sticking robot (4) comprises a robot X-axis assembly (41), a robot Y-axis assembly (42), a robot ZR-axis assembly (43), and a robot suction cup assembly (44).
5. The visual alignment metal dome sticking machine according to claim 1, characterized in that: The circuit board conveying mechanism (7) comprises a fixed side guide rail (71) and a movable side guide rail (72); a conveyor belt assembly (73) is provided on one side of the fixed side guide rail (71) and the movable side guide rail (72); and a guide rail width adjustment mechanism (74) and an adjustment hand wheel (75) are provided on one side of the movable side guide rail (72).