Amorphous alloy iron core cleaning device with ultrasonic cleaning function
By designing an amorphous alloy core cleaning device with ultrasonic cleaning and drying mechanisms, the problems of device continuity and water resource utilization are solved, automated cleaning and drying are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422418599.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing amorphous alloy core cleaning device needs to be manually removed after cleaning and drying, which affects the continuity of the device and fails to effectively reuse water resources.
An amorphous alloy iron core cleaning device with ultrasonic cleaning function is designed, which includes an amorphous alloy iron core cleaning mechanism and a drying mechanism. Water is reused through a water pump filtration system, and automatic transmission and drying of the iron core are achieved through a motor-driven transmission system.
The cleaning continuity of the amorphous alloy core is improved, the recycling of water resources is realized, the operation process is simplified, and the production efficiency is improved.
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Figure CN223312623U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of amorphous alloy iron core cleaning devices, in particular to an amorphous alloy iron core cleaning device with an ultrasonic cleaning function. Background Art
[0002] The iron-based amorphous nanocrystalline alloy core is a transformer core made of amorphous alloy. The core will carry a lot of powder and oil during the production process and needs to be cleaned. Therefore, an amorphous alloy core cleaning device with ultrasonic cleaning function is needed.
[0003] According to the description of an iron-based amorphous nanocrystalline alloy core carrier with a cleaning function disclosed on the patent website (authorization announcement number: CN 216064499 U), "The utility model discloses an iron-based amorphous nanocrystalline alloy core carrier with a cleaning function. Drive chambers are provided on both sides of the body. The body includes a first cleaning chamber, a second cleaning chamber and a third cleaning chamber. The first cleaning chamber, the second cleaning chamber and the third cleaning chamber are arranged vertically from top to bottom. The first cleaning chamber and the second cleaning chamber have the same structure. A first bottom plate is provided at the lower part of the first cleaning chamber, and a first cleaning sponge is provided above the first bottom plate. A second bottom plate is provided at the lower part of the third cleaning chamber, and a second cleaning sponge is provided on the second bottom plate. A water outlet is provided. Cleaning devices are symmetrically provided in the first cleaning chamber, the second cleaning chamber and the third cleaning chamber. The cleaning device includes a main cleaning plate, an auxiliary cleaning plate is provided above the main cleaning plate, and the auxiliary cleaning plate and the main cleaning plate are both hollow structures and connected to the main cleaning plate. The main cleaning plate is provided with a plurality of first water spray outlets, a plurality of second water spray outlets, a first ultrasonic cleaning head and a drying lamp."
[0004] In response to the above description, the applicant believes that the following problems exist: when the device is in use, the arc-shaped main cleaning plate can cover the iron core more comprehensively; by setting a secondary cleaning plate on the top, the iron core can be cleaned more comprehensively; by setting two water pipes, clean water and cleaning liquid can be sprayed to effectively clean the iron core. Since the device directly discharges water after cleaning the iron core, and since the device needs to be manually taken out from the inside of the device after cleaning and drying the iron core, it is not conducive to the continuous cleaning of the iron core by the device. Utility Model Content
[0005] The purpose of the utility model is to provide an amorphous alloy core cleaning device with ultrasonic cleaning function to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an amorphous alloy iron core cleaning device with ultrasonic cleaning function, comprising a bottom plate, an amorphous alloy iron core cleaning mechanism is provided on the top of the bottom plate, an amorphous alloy iron core drying mechanism is provided on the left side of the amorphous alloy iron core cleaning mechanism, and a base is fixedly connected to the bottom of the bottom plate;
[0007] The amorphous alloy iron core cleaning mechanism includes an amorphous alloy iron core cleaning component and an amorphous alloy iron core cleaning and feeding component. The amorphous alloy iron core cleaning component is arranged outside the amorphous alloy iron core cleaning and feeding component.
[0008] Preferably, the amorphous alloy core cleaning assembly includes a first cleaning box, the first cleaning box is fixedly connected to the top of the base plate, the interior of the first cleaning box is fixedly connected to an ultrasonic cleaning device, the top of the base plate away from the first cleaning box is fixedly connected to a second cleaning box, the outside of the first cleaning box is fixedly connected to a connecting pipe, the outside of the connecting pipe is fixedly connected to a filter box, the outside of the filter box is fixedly connected to a water pump, and the inside of the filter box is slidably connected to a filter plate. Since the base plate is provided, it is beneficial to provide an installation basis for other components.
[0009] Preferably, the amorphous alloy iron core cleaning and feeding assembly includes an installation box, which is fixedly connected to the top of the base plate, and the bottom of the installation box is fixedly connected to motor 1, and the output end of motor 1 is fixedly connected to a double-headed worm, the external meshing worm wheel of the double-headed worm, the top of the worm wheel is fixedly connected to a screw, and the external thread of the screw is connected to a sliding plate, the internal rotation of the sliding plate is connected to a residual gear, and the inner side of the residual gear is fixedly connected to a rotating plate, and a tooth plate is provided on the top of the first cleaning box, the inner side of the sliding plate is fixedly connected to a limiting baffle, and the outside of the rotating plate is fixedly connected to a cleaning placement cage. Since the limiting baffle is provided, it is beneficial to prevent the cleaning placement cage from falling.
[0010] Preferably, through holes are opened at corresponding positions of the installation box and the worm wheel, and the worm wheel is rotatably connected to the inside of the installation box. The provision of the worm wheel is conducive to driving the screw to rotate inside the installation box.
[0011] Preferably, a sliding groove is provided at the corresponding position of the installation box and the sliding plate, the sliding plate is slidably connected to the inside of the installation box, and the residual gear is meshed with the tooth plate. Since the sliding plate is provided, it is conducive to driving the rotating plate inside the residual gear to slide inside the installation box.
[0012] Preferably, the amorphous alloy iron core drying mechanism includes a drying box, which is fixedly connected to the top of the bottom plate at one end away from the second cleaning box. The outside of the drying box is fixedly connected to a drying installation box, and the outside of the drying installation box is fixedly connected to motor 2. The output end of motor 2 is fixedly connected to fan 1, and the external transmission of fan 1 is connected to a rotating belt, and the end of the rotating belt away from fan 1 is transmission-connected to fan 2. Since motor 2 is provided, it is beneficial to provide power for the rotation of fan 1 and fan 2.
[0013] Preferably, through holes are opened at corresponding positions of the drying installation box and fan one and fan two, and fan one is rotatably connected to the inside of the drying installation box. Since fan one and fan two are provided, it is beneficial to dry the iron core.
[0014] Compared with the prior art, the present invention provides an amorphous alloy core cleaning device with ultrasonic cleaning function, which has the following beneficial effects:
[0015] 1. The amorphous alloy iron core cleaning device with ultrasonic cleaning function is provided with an amorphous alloy iron core cleaning component and an amorphous alloy iron core cleaning feeding component in the amorphous alloy iron core cleaning mechanism. The amorphous alloy iron core cleaning component is arranged on the outside of the amorphous alloy iron core cleaning feeding component. The water inside the second cleaning box is filtered through the filter plate inside the filter box by a water pump and then transmitted to the inside of the first cleaning box, which is beneficial to the reuse of the water inside the second cleaning box. The rotating plate inside the residual gear inside the sliding plate is driven by the screw to slide inside the mounting box. When the residual gear contacts the tooth plate, the residual gear drives the cleaning placement net box outside the rotating plate to rotate inside the sliding plate, which is beneficial to quickly transmit the cleaned iron core and improves the continuity of cleaning the iron core.
[0016] 2. The amorphous alloy iron core cleaning device with ultrasonic cleaning function is used in conjunction with the amorphous alloy iron core drying mechanism and the amorphous alloy iron core cleaning mechanism. The motor 2 drives the rotating belt outside the fan 1 to rotate, so that the fan 1 and the fan 2 dry the iron core inside the drying box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0019] Figure 2This is a schematic diagram of the structure of the amorphous alloy core cleaning mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the amorphous alloy core cleaning assembly of the amorphous alloy core cleaning mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the amorphous alloy iron core cleaning and feeding assembly of the amorphous alloy iron core cleaning mechanism of the utility model;
[0022] Figure 5 This is a structural diagram of the amorphous alloy iron core drying mechanism of the utility model.
[0023] In the figure: 1. bottom plate; 2. amorphous alloy core cleaning mechanism; 21. amorphous alloy core cleaning assembly; 211. first cleaning box; 212. ultrasonic cleaning device; 213. second cleaning box; 214. connecting pipe; 215. filter box; 216. filter plate; 217. water pump; 22. amorphous alloy core cleaning and feeding assembly; 221. installation box; 222. motor 1; 223. double-headed worm; 224. worm gear; 225. screw; 226. sliding plate; 227. residual gear; 228. rotating plate; 229. limit baffle; 2210. cleaning and placing mesh box; 2211. tooth plate; 3. amorphous alloy core drying mechanism; 31. drying box; 32. drying installation box; 33. motor 2; 34. fan 1; 35. rotating belt; 36. fan 2; 4. base. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example
[0026] See also Figure 1-5The utility model provides a technical solution: an amorphous alloy iron core cleaning device with ultrasonic cleaning function, comprising a bottom plate 1, an amorphous alloy iron core cleaning mechanism 2 is provided on the top of the bottom plate 1, an amorphous alloy iron core drying mechanism 3 is provided on the left side of the amorphous alloy iron core cleaning mechanism 2, and a base 4 is fixedly connected to the bottom of the bottom plate 1;
[0027] The amorphous alloy iron core cleaning mechanism 2 includes an amorphous alloy iron core cleaning component 21 and an amorphous alloy iron core cleaning and feeding component 22 . The amorphous alloy iron core cleaning component 21 is arranged outside the amorphous alloy iron core cleaning and feeding component 22 .
[0028] Furthermore, the amorphous alloy core cleaning component 21 includes a first cleaning box 211, which is fixedly connected to the top of the base plate 1, and the interior of the first cleaning box 211 is fixedly connected to an ultrasonic cleaning device 212, and the top of the base plate 1 away from the first cleaning box 211 is fixedly connected to a second cleaning box 213, the outside of the first cleaning box 211 is fixedly connected to a connecting pipe 214, the outside of the connecting pipe 214 is fixedly connected to a filter box 215, the outside of the filter box 215 is fixedly connected to a water pump 217, and the inside of the filter box 215 is slidably connected to a filter plate 216. Since the base plate 1 is provided, it is beneficial to provide an installation basis for other components.
[0029] Furthermore, the amorphous alloy iron core cleaning and feeding assembly 22 includes an installation box 221, which is fixedly connected to the top of the base plate 1, and the bottom of the installation box 221 is fixedly connected to a motor 222, and the output end of the motor 222 is fixedly connected to a double-headed worm 223, and the external meshing worm gear 224 of the double-headed worm 223, the top of the worm gear 224 is fixedly connected to a screw 225, and the external thread of the screw 225 is connected to a sliding plate 226, and the internal rotation of the sliding plate 226 is connected to a residual gear 227, and the inner side of the residual gear 227 is fixedly connected to a rotating plate 228, and a tooth plate 2211 is provided on the top of the first cleaning box 211, and the inner side of the sliding plate 226 is fixedly connected to a limiting baffle 229, and the outside of the rotating plate 228 is fixedly connected to a cleaning and placement net box 2210. Since the limiting baffle 229 is provided, it is beneficial to prevent the cleaning and placement net box 2210 from falling.
[0030] Furthermore, through holes are opened at corresponding positions of the installation box 221 and the worm gear 224 , and the worm gear 224 is rotatably connected to the inside of the installation box 221 . The provision of the worm gear 224 is conducive to driving the screw 225 to rotate inside the installation box 221 .
[0031] Furthermore, sliding grooves are opened at the corresponding positions of the installation box 221 and the sliding plate 226. The sliding plate 226 is slidably connected to the inside of the installation box 221, and the remaining gear 227 is engaged with the tooth plate 2211. Since the sliding plate 226 is provided, it is conducive to driving the rotating plate 228 inside the remaining gear 227 to slide inside the installation box 221. Example
[0032] See also Figure 5 , and combined with Example 1, it is further obtained that the amorphous alloy iron core drying mechanism 3 includes a drying box 31, the drying box 31 is fixedly connected to the top of the bottom plate 1 at one end away from the second cleaning box 213, the outside of the drying box 31 is fixedly connected to a drying installation box 32, the outside of the drying installation box 32 is fixedly connected to a motor 2 33, the output end of the motor 2 33 is fixedly connected to a fan 1 34, the outside of the fan 1 34 is transmission-connected with a rotating belt 35, and the end of the rotating belt 35 away from the fan 1 34 is transmission-connected with a fan 2 36. Since the motor 2 33 is provided, it is beneficial to provide power for the rotation of the fan 1 34 and the fan 2 36.
[0033] Furthermore, through holes are opened at the corresponding positions of the drying installation box 32 and the fan 1 34 and the fan 2 36. The fan 1 34 is rotatably connected to the inside of the drying installation box 32. Since the fan 1 34 and the fan 2 36 are provided, it is beneficial to dry the iron core.
[0034] In actual operation, when this device is used, first, the iron core to be cleaned is placed inside the cleaning and placement box 2210, and water is added to the inside of the ultrasonic cleaning device 212 and the second cleaning box 213, and the iron core inside the cleaning and placement box 2210 is cleaned by the ultrasonic cleaning device 212. Then, the worm gear 224 outside the double-headed worm 223 is driven by the motor 222 to rotate inside the installation box 221, so that the screw 225 drives the residual gear 227 inside the sliding plate 226 to slide inside the installation box 221, and at the same time, the rotating plate 228 drives the cleaning and placement box 2210 to rise. When the residual gear 227 contacts the tooth plate 2211, the residual gear 227 drives the rotating plate 228 to rotate. The cleaning placement net box 2210 outside the movable plate 228 rotates inside the sliding plate 226, thereby sending the iron core cleaned once to the inside of the second cleaning box 213 for secondary cleaning. The water pump 217 filters the water inside the second cleaning box 213 through the filter plate 216 inside the filter box 215 and transmits it to the inside of the first cleaning box 211 for reuse. Then, the iron core cleaned inside the second cleaning box 213 is sent to the inside of the drying box 31 by flipping the cleaning placement net box 2210. The rotating belt 35 outside the fan 1 34 is driven to rotate by the motor 2 33, and the rotating belt 35 drives the fan 2 36 and the fan 1 34 to rotate at the same time, thereby drying the iron core inside the drying box 31.
[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. An amorphous alloy core cleaning device with ultrasonic cleaning function, comprising a bottom plate (1), characterized in that: An amorphous alloy iron core cleaning mechanism (2) is provided on the top of the bottom plate (1), an amorphous alloy iron core drying mechanism (3) is provided on the left side of the amorphous alloy iron core cleaning mechanism (2), and a base (4) is fixedly connected to the bottom of the bottom plate (1); The amorphous alloy iron core cleaning mechanism (2) comprises an amorphous alloy iron core cleaning component (21) and an amorphous alloy iron core cleaning and feeding component (22), wherein the amorphous alloy iron core cleaning component (21) is arranged outside the amorphous alloy iron core cleaning and feeding component (22).
2. The amorphous alloy core cleaning device with ultrasonic cleaning function according to claim 1, characterized in that: The amorphous alloy iron core cleaning assembly (21) comprises a first cleaning box (211), the first cleaning box (211) is fixedly connected to the top of the base plate (1), an ultrasonic cleaning device (212) is fixedly connected inside the first cleaning box (211), a second cleaning box (213) is fixedly connected to one end of the top of the base plate (1) away from the first cleaning box (211), a connecting pipe (214) is fixedly connected to the outside of the first cleaning box (211), a filter box (215) is fixedly connected to the outside of the connecting pipe (214), a water pump (217) is fixedly connected to the outside of the filter box (215), and a filter plate (216) is slidably connected to the inside of the filter box (215).
3. The amorphous alloy core cleaning device with ultrasonic cleaning function according to claim 2, characterized in that: The amorphous alloy core cleaning and feeding assembly (22) includes an installation box (221), the installation box (221) is fixedly connected to the top of the bottom plate (1), the bottom of the installation box (221) is fixedly connected to a motor 1 (222), the output end of the motor 1 (222) is fixedly connected to a double-headed worm (223), the external meshing worm wheel (224) of the double-headed worm (223), the top of the worm wheel (224) is fixedly connected to a screw (225), the screw The external thread of (225) is connected to a sliding plate (226), the internal rotation of the sliding plate (226) is connected to a residual gear (227), the inner side of the residual gear (227) is fixedly connected to a rotating plate (228), the top of the first cleaning box (211) is provided with a tooth plate (2211), the inner side of the sliding plate (226) is fixedly connected to a limiting baffle (229), and the external side of the rotating plate (228) is fixedly connected to a cleaning placement box (2210).
4. The amorphous alloy core cleaning device with ultrasonic cleaning function according to claim 3, characterized in that: Through holes are provided at corresponding positions of the installation box (221) and the worm gear (224), and the worm gear (224) is rotatably connected to the interior of the installation box (221).
5. The amorphous alloy core cleaning device with ultrasonic cleaning function according to claim 4, characterized in that: Slide grooves are provided at corresponding positions of the installation box (221) and the sliding plate (226). The sliding plate (226) is slidably connected to the interior of the installation box (221), and the residual gear (227) is meshed with the tooth plate (2211).
6. The amorphous alloy core cleaning device with ultrasonic cleaning function according to claim 4, characterized in that: The amorphous alloy iron core drying mechanism (3) includes a drying box (31), the drying box (31) is fixedly connected to the top of the bottom plate (1) at one end away from the second cleaning box (213), the outside of the drying box (31) is fixedly connected to a drying installation box (32), the outside of the drying installation box (32) is fixedly connected to a motor 2 (33), the output end of the motor 2 (33) is fixedly connected to a fan 1 (34), the outside of the fan 1 (34) is transmission-connected to a rotating belt (35), and the end of the rotating belt (35) away from the fan 1 (34) is transmission-connected to the fan 2 (36).
7. The amorphous alloy core cleaning device with ultrasonic cleaning function according to claim 6, characterized in that: Through holes are provided at corresponding positions of the drying installation box (32) and the fan 1 (34) and the fan 2 (36), and the fan 1 (34) is rotatably connected to the interior of the drying installation box (32).
Citation Information
Patent Citations
Iron-based amorphous nanocrystalline alloy iron core carrying disc with cleaning function
CN216064499U