Soil crushing, stirring and dosing equipment

The double-layer multi-axis crushing system and injection dosing technology solve the problems of unstable soil crushing and insufficient mixing of chemicals, achieve efficient soil remediation, reduce environmental risks, and are suitable for mobile or fixed equipment applications.

CN223312709UActive Publication Date: 2025-09-09北京首科兴业工程技术有限公司
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Patent Information

Application Number
CN202421893474.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-09-09
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing soil crushing system is affected by soil moisture and hardness, and the crushing effect is unstable. It is difficult to ensure sufficient mixing of the agent and soil, which affects the remediation effect.

Method used

A double-layer multi-axis crushing system is adopted, with continuous reverse interval crushing rollers set up. During the crushing process, a water mist area is formed by spraying and adding chemicals to ensure that the chemicals are in full contact with the soil. Combined with spray pipes and atomizing nozzles, the integrated operation of crushing, mixing and adding chemicals is realized.

Benefits of technology

It improves the stability of soil crushing and the mixing effect of the agent and soil, reduces the risk of environmental pollution, and reduces the soil transportation link. The equipment can be used as a mobile or fixed type and is suitable for engineering applications.

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Abstract

The utility model relates to soil crushing, stirring and dosing equipment, which belongs to the technical field of soil remediation and comprises a box body, a feeding hopper is mounted at the top of the box body, supporting legs are fixedly mounted at the bottom of the box body, a transmission component is arranged on the left side of the box body, a crushing and stirring roller is arranged in the box body, and a feeding hopper is mounted at the bottom of the box body. A spraying pipe is arranged in the box body, a medicine adding assembly communicating with the spraying pipe is arranged on the right side of the box body, and an anti-blocking assembly is arranged at a discharging opening of the box body. The soil crushing, stirring and dosing equipment can simultaneously meet the functions of multi-round crushing, dosing, stirring and the like of contaminated soil, can shorten the treatment time, save the space and improve the crushing and dosing efficiency, and can be used for chemical oxidation remediation and leaching remediation of organic contaminated soil such as polycyclic aromatic hydrocarbon and benzene series. And the method can also be used for stably repairing soil polluted by heavy metals such as lead and cadmium.
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Description

Technical Field

[0001] The utility model relates to the technical field of soil remediation, in particular to soil crushing, stirring and dosing equipment. Background Art

[0002] Soil remediation is a technical measure to restore the normal function of contaminated soil. In the soil remediation industry, there are more than 100 existing soil remediation technologies and more than 10 commonly used technologies, which can be roughly divided into three methods: physical, chemical and biological.

[0003] In the field of soil remediation, soil crushing is an important part of the soil remediation process. The crushing effect directly affects the subsequent dosing and remediation effect. However, the existing crushing system may be affected by factors such as soil moisture and hardness, resulting in unstable crushing effect and difficulty in achieving the ideal remediation effect. If chemical oxidation, leaching, solidification stabilization, and agent extraction processes are adopted, it is difficult to ensure that the agent and soil are fully mixed. Therefore, a soil crushing, stirring, and dosing equipment is proposed to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a soil crushing, mixing and dosing equipment, which has the advantages of integrated crushing and drug injection, and solves the problems of unstable crushing effect and difficulty in ensuring sufficient mixing of drugs and soil.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a soil crushing, stirring, and dosing device, comprising a box body, a feed hopper mounted on the top of the box body, legs fixedly mounted on the bottom of the box body, a transmission assembly disposed on the left side of the box body, a crushing and stirring roller disposed inside the box body, a spray pipe disposed inside the box body, a dosing assembly connected to the spray pipe disposed on the right side of the box body, and an anti-blocking assembly disposed at the discharge port of the box body;

[0006] The transmission assembly includes a working box fixedly installed on the left side of the box body, a transmission gear fixedly connected to the outer surface of the crushing and stirring roller is provided inside the working box, a motor is fixedly installed on the outer surface of the working box, and the output shaft of the motor is fixedly connected to the roller shaft of the crushing and stirring roller;

[0007] The dosing assembly includes a dosing box fixedly installed on the right side of the box body, a pump body fixedly installed on the inner wall of the dosing box, the liquid inlet of the pump body is connected to a liquid inlet pipe, the liquid outlet of the pump body is connected to a liquid outlet pipe, and the liquid outlet pipe is connected to the spray pipe.

[0008] Furthermore, the spray pipe is U-shaped and fixedly connected to the inner wall of the box body. The side of the spray pipe facing the inner cavity of the box body is connected to a number of atomizing nozzles.

[0009] Furthermore, the crushing and stirring rollers are divided into two groups, each group has four rollers, and the crushing and stirring rollers in the same group are respectively connected to a transmission gear, and the transmission gears in the same group are meshed with each other.

[0010] Furthermore, the tooth spacing of the crushing and stirring roller located at the top is greater than the tooth spacing of the crushing and stirring roller located at the bottom.

[0011] Furthermore, the anti-blocking component includes an electric push rod fixedly mounted on the bottom of the box body, a connecting rod fixedly mounted on the output shaft of the electric push rod, and a push block is mounted on the top of the connecting rod at the discharge port of the box body.

[0012] Furthermore, the cross section of the push block is in an inverted "V" shape, and a support rod is fixedly installed on the bottom of the push block, and the bottom end of the support rod is fixedly connected to the connecting rod.

[0013] Furthermore, the top of the medicine adding box is connected to a medicine inlet pipe, and the top of the medicine inlet pipe is connected to a funnel.

[0014] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0015] 1. This soil crushing, mixing and dosing equipment adopts a double-layer multi-axis crushing system and is equipped with continuous reverse interval crushing rollers to ensure that the soil is fully crushed. A dosing system is added between the two-stage crushing system to form a water mist area by spraying the dosing agent to ensure that the agent can fully contact with the soil.

[0016] 2. The soil crushing, mixing and dosing equipment has a low environmental risk. This equipment realizes crushing, mixing and dosing operations in the same device, reducing the links such as the transportation of contaminated soil and reducing environmental risks. This equipment saves space and can be used as a mobile or fixed equipment, providing convenience for subsequent engineering applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a side view of the structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure between the connecting rod and the push block of the utility model.

[0020] In the figure: 1 box body, 2 feed hopper, 3 support legs, 4 transmission assembly, 401 working box, 402 transmission gear, 403 motor, 5 crushing and stirring roller, 6 spray pipe, 7 dosing assembly, 701 dosing box, 702 pump body, 703 liquid inlet pipe, 704 liquid outlet pipe, 8 anti-blocking assembly, 801 electric push rod, 802 connecting rod, 803 push block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3 In this embodiment, a soil crushing, mixing and dosing equipment includes a box body 1, a feed hopper 2 is installed on the top of the box body 1, a support leg 3 is fixedly installed on the bottom of the box body 1, a transmission component 4 is provided on the left side of the box body 1, a crushing and stirring roller 5 is provided inside the box body 1, a spray pipe 6 is provided inside the box body 1, a dosing component 7 connected to the spray pipe 6 is provided on the right side of the box body 1, and an anti-blocking component 8 is provided at the discharge port of the box body 1.

[0023] The soil is poured into the feed hopper 2 of the box body 1, and the transmission component 4 drives the crushing and stirring roller 5 to crush the soil. At the same time, the dosing component 7 can be used to pressurize the medicine into the spray pipe 6, and the soil is sprayed by the spray pipe 6. The chemical solution is sprayed into the soil, which can be a chemical oxidizing agent, a heavy metal stabilizing agent, a leaching agent, etc. The crushing process allows the agent to be better mixed with the contaminated soil, thereby realizing the integrated function of crushing and spraying.

[0024] The dosing assembly 7 includes a dosing box 701 fixedly installed on the right side of the box body 1. The top of the dosing box 701 is connected to a drug inlet pipe, and the top of the drug inlet pipe is connected to a funnel. A pump body 702 is fixedly installed on the inner wall of the dosing box 701. The liquid inlet of the pump body 702 is connected to a liquid inlet pipe 703, and the liquid outlet of the pump body 702 is connected to a liquid outlet pipe 704, and the liquid outlet pipe 704 is connected to the spray pipe 6.

[0025] The spray pipe 6 is U-shaped and fixedly connected to the inner wall of the box 1. A plurality of atomizing nozzles are connected to the side of the spray pipe 6 facing the inner cavity of the box 1. The spray pipe 6 and the atomizing nozzles can form a water mist belt of the chemical, which is thoroughly mixed with the soil passing through. Due to the effect of the water mist of the chemical, the process can minimize the generation of dust and ensure green construction.

[0026] The transmission assembly 4 includes a working box 401 fixedly installed on the left side of the box body 1, and a transmission gear 402 fixedly connected to the outer surface of the crushing and stirring roller 5 is provided inside the working box 401. A motor 403 is fixedly installed on the outer surface of the working box 401, and the output shaft of the motor 403 is fixedly connected to the roller shaft of the crushing and stirring roller 5.

[0027] The crushing and stirring rollers 5 are divided into two groups, each containing four rollers. Each crushing and stirring roller 5 in a group is connected to a transmission gear 402, and the transmission gears 402 in the same group mesh with each other. The teeth of the crushing and stirring roller 5 at the top are spaced farther apart than those at the bottom. The motor 403 drives each crushing and stirring roller 5 to rotate. Because the transmission gears 402 in the same group mesh with each other, two adjacent crushing and stirring rollers 5 rotate relative to each other, crushing and stirring the soil.

[0028] The crushing and stirring roller 5 at the top first crushes the soil, breaking the contaminated soil into blocks of ≤20mm, and then the crushed soil is crushed by the crushing and stirring roller 5 at the bottom to break the contaminated soil into blocks of ≤10mm. The crushing process also has a stirring function, and the crushing process allows the agent to be better mixed with the contaminated soil. After two-stage crushing, the soil becomes fine particles, which can fully contact with the agent sprayed by the dosing system, promote the reaction of the agent, and the subsequent soil is tested and discharged after corresponding maintenance.

[0029] The anti-blocking component 8 includes an electric push rod 801 fixedly installed on the bottom of the box body 1, and a connecting rod 802 is fixedly installed on the output shaft of the electric push rod 801. A push block 803 is installed on the top of the connecting rod 802 and located at the discharge port of the box body 1. The cross-section of the push block 803 is an inverted "V" shape, and a support rod is fixedly installed on the bottom of the push block 803, and the bottom end of the support rod is fixedly connected to the connecting rod 802.

[0030] When the crushed soil is blocked at the discharge port of the box body 1, the electric push rod 801 can be used to drive the push block 803 on the connecting rod 802 to move up and down, which can effectively clear the soil at the discharge port and prevent the discharge port from being blocked.

[0031] The working principle of the above embodiment is:

[0032] The soil is poured into the feed hopper 2 of the box body 1, and the motor 403 drives a crushing and stirring roller 5 to rotate. Since the transmission gears 402 in the same group are engaged with each other, the two adjacent crushing and stirring rollers 5 can rotate relative to each other to crush and stir the soil. While the crushing and stirring rollers 5 crush the soil, the pump body 702 can be used to pressurize the medicine into the spray pipe 6, and the spray pipe 6 is used to spray the soil. The spray pipe 6 and the atomizing nozzle cooperate to form a medicine water mist belt, so that the medicine is fully mixed with the soil passing through. In addition, due to the effect of the water mist medicine, the medicine solution sprayed into the soil can be a chemical oxidizing agent, a heavy metal stabilizing agent, a leaching agent, etc. The crushing process allows the medicine to be better mixed with the contaminated soil, thereby realizing the integrated effect of crushing and spraying.

[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A soil crushing, mixing and dosing device, comprising a box (1), a feed hopper (2) mounted on the top of the box (1), and legs (3) fixedly mounted on the bottom of the box (1), characterized in that: A transmission assembly (4) is provided on the left side of the box (1), a crushing and stirring roller (5) is provided inside the box (1), a spray pipe (6) is provided inside the box (1), a dosing assembly (7) in communication with the spray pipe (6) is provided on the right side of the box (1), and an anti-blocking assembly (8) is provided at the discharge port of the box (1); The transmission assembly (4) comprises a working box (401) fixedly mounted on the left side of the box body (1); a transmission gear (402) fixedly connected to the outer surface of the crushing and stirring roller (5) is provided inside the working box (401); a motor (403) is fixedly mounted on the outer surface of the working box (401); an output shaft of the motor (403) is fixedly connected to the roller shaft of the crushing and stirring roller (5); The dosing assembly (7) comprises a dosing box (701) fixedly mounted on the right side of the box body (1); a pump body (702) is fixedly mounted on the inner wall of the dosing box (701); a liquid inlet of the pump body (702) is connected to a liquid inlet pipe (703); a liquid outlet of the pump body (702) is connected to a liquid outlet pipe (704); and the liquid outlet pipe (704) is connected to a spray pipe (6).

2. The soil crushing, mixing and dosing equipment according to claim 1, characterized in that: The spray pipe (6) is U-shaped and fixedly connected to the inner wall of the box (1). The side of the spray pipe (6) facing the inner cavity of the box (1) is connected to a plurality of atomizing nozzles.

3. The soil crushing, mixing and dosing equipment according to claim 1, characterized in that: The crushing and stirring rollers (5) are divided into two groups, each group having four rollers. The crushing and stirring rollers (5) in the same group are respectively connected to a transmission gear (402), and the transmission gears (402) in the same group are meshed with each other.

4. The soil crushing, mixing and dosing equipment according to claim 3, characterized in that: The tooth spacing of the crushing and stirring roller (5) located at the top is greater than the tooth spacing of the crushing and stirring roller (5) located at the bottom.

5. The soil crushing, mixing and dosing equipment according to claim 1, characterized in that: The anti-blocking assembly (8) comprises an electric push rod (801) fixedly mounted on the bottom of the box body (1); a connecting rod (802) is fixedly mounted on the output shaft of the electric push rod (801); and a push block (803) is mounted on the top of the connecting rod (802) at the discharge port of the box body (1).

6. The soil crushing, mixing and dosing equipment according to claim 5, characterized in that: The cross section of the push block (803) is in an inverted "V" shape, and a support rod is fixedly installed at the bottom of the push block (803), and the bottom end of the support rod is fixedly connected to the connecting rod (802).

7. The soil crushing, mixing and dosing equipment according to claim 1, characterized in that: The top of the medicine adding box (701) is connected to a medicine inlet pipe, and the top of the medicine inlet pipe is connected to a funnel.