Hinge stamping and curling forming device
By designing a hinge stamping and curling forming device, the workbench, stamping die base, conveyor belt and clamping plate are used to realize the automatic fixation and transportation of hinge sheet materials, which solves the problem of workers having to frequently move the sheet materials in the existing technology and improves the efficiency and degree of automation of hinge stamping and curling forming.
Patent Information
- Application Number
- CN202422718013.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing hinge stamping and curling process requires workers to frequently move the sheet metal, resulting in heavy labor and low efficiency.
A hinge stamping and curling forming device is designed. It adopts a workbench, a stamping die base, a stamping die, a fixing plate, a conveyor belt and a clamping plate to realize the automatic fixing and conveying of the hinge sheet. Through the synchronous stamping driven by hydraulic rods and motors, continuous stamping of multiple processes is achieved.
The automation level and efficiency of hinge stamping and curling are improved, the workload of workers is reduced, and the continuous transportation and synchronous stamping of sheet materials between different processes are ensured.
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Figure CN223312900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hinge processing equipment, in particular to a hinge stamping and curling forming device. Background Art
[0002] A hinge, also known as a hinge, is a mechanical device used to connect two solid objects and allow them to rotate relative to each other. Hinges are made of movable components or foldable materials. They are primarily installed on doors, windows, and cabinets. Hinges may be powder-coated, zinc alloy-plated, galvanized steel, sandblasted, chrome-plated zinc alloy, nickel-plated steel, brushed, or polished. They are categorized by material into stainless steel, iron, and hydraulic hinges.
[0003] At present, when hinges are stamped and curled, two stamping mechanisms are often required. One of the stamping mechanisms first stamps the hinge sheet once or twice to give it a certain curvature, and then the sheet needs to be moved to another stamping mechanism, which is used to curl the stamped curvature on the sheet. During the stamping and curling process of the hinge, workers need to constantly move the stamped hinge sheet, which is inconvenient. Although some stamping devices use a driving source to drive several stamping dies to perform different stamping processes of multiple sheets to enable continuous forming, although the operation is simplified, workers still need to constantly adjust the position of the stamped sheet during the stamping process and move its position to the bottom of the corresponding stamping mechanism, so that the workers' labor workload is still high, which greatly affects the efficiency of hinge stamping and curling.
[0004] Therefore, it is necessary to provide a hinge stamping and curling forming device to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a hinge stamping and curling forming device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a hinge stamping and curling forming device, comprising a workbench, the top of the workbench is fixedly connected to a plurality of stamping die seats and a support plate, the support plate is L-shaped, a hydraulic rod is fixedly connected to the support plate, the bottom of the hydraulic rod is fixedly connected to a stamping plate, the bottom of the stamping plate is fixedly connected to a plurality of stamping dies, a driving assembly and a plurality of discharge mechanisms are provided on the workbench, the discharge mechanism comprises two telescopic rods 1, the outer surface of the telescopic rod 1 is sleeved with a spring 1, the tops of the two telescopic rods 1 are fixedly connected to a placement plate, a clamping assembly is provided on the placement plate, and a plurality of fixed plates are fixedly connected to the top of the workbench, and the number of the fixed plates is consistent with that of the stamping die seats.
[0007] As a further description of the above technical solution:
[0008] The number of the stamping dies and the stamping die bases is consistent and corresponds one to one, and a controller is provided on the workbench.
[0009] As a further description of the above technical solution:
[0010] A limiting groove is provided on the front side of the support plate. The limiting groove is slidably connected to a limiting plate inside, and the limiting plate is fixedly connected to the stamping plate.
[0011] As a further description of the above technical solution:
[0012] An avoidance groove is provided on the top of the workbench, and both sides of the workbench are fixedly connected with U-shaped plates.
[0013] As a further description of the above technical solution:
[0014] The driving assembly includes a motor and two conveying rollers. The motor is fixedly mounted on the front side of one of the U-shaped plates. The two conveying rollers are rotatably connected between the front and back sides of the inner walls of the two U-shaped plates. A conveyor belt is transmission-connected between the outer surfaces of the two conveying rollers. The output end of the motor is fixedly connected to one end of one of the conveying rollers.
[0015] As a further description of the above technical solution:
[0016] The bottoms of the two telescopic rods are fixedly connected to the conveyor belt.
[0017] As a further description of the above technical solution:
[0018] The clamping assembly includes two telescopic rods 2 fixedly connected to the top of the placement plate, the outer surface of the telescopic rods 2 is sleeved with a spring 2, the tops of the two telescopic rods 2 are fixedly connected to the clamping plates, and the bottoms of the clamping plates are fixedly connected to the rubber plates.
[0019] The utility model has the following beneficial effects:
[0020] 1. Compared with the existing technology, the hinge stamping and curling forming device, through the coordinated use of structures such as a workbench, a stamping die base, a stamping die, a fixed plate, a conveyor belt and a clamping plate, can fix and convey the hinge sheet to be stamped, continuously convey it to different stamping die bases, and cooperate with the corresponding stamping dies to perform synchronous stamping work in different processes, so that the sheet can be continuously stamped and curled. It has a high degree of automation and avoids the problem of workers constantly adjusting the stamping position of the sheet when stamping. It not only reduces the labor workload of workers, but also improves the efficiency of hinge stamping and curling.
[0021] 2. Compared with the existing technology, the hinge stamping and curling forming device activates the hydraulic rod through the controller to extend its telescopic end, driving the stamping plate and several stamping dies to move downward synchronously. With the cooperation of the corresponding stamping die base and fixed plate and other structures, multiple hinge sheets can be stamped at the same time, further improving the stamping efficiency of the hinge sheets. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a hinge stamping and curling forming device proposed in the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of a stamping plate and avoidance groove of a hinge stamping and curling forming device proposed in the present invention;
[0024] Figure 3 This is a schematic diagram of the structure of a conveyor belt and a fixed plate of a hinge stamping and curling forming device proposed by the present invention;
[0025] Figure 4 This is a schematic diagram of the structure of the limiting groove and limiting plate of a hinge stamping and curling forming device proposed by the present invention;
[0026] Figure 5 This is a schematic diagram of the structure of the conveying roller and motor of a hinge stamping and curling forming device proposed in the utility model;
[0027] Figure 6 This is a schematic structural diagram of spring 1 and spring 2 of a hinge stamping and curling forming device proposed in the present invention.
[0028] Legend:
[0029] 1. Workbench; 2. Stamping die base; 3. Support plate; 4. Hydraulic rod; 5. Stamping plate; 6. Stamping die; 7. Telescopic rod 1; 8. Spring 1; 9. Placement plate; 10. Fixing plate; 11. Controller; 12. Limiting groove; 13. Limiting plate; 14. Avoidance groove; 15. U-shaped plate; 16. Motor; 17. Conveyor roller; 18. Conveyor belt; 19. Telescopic rod 2; 20. Spring 2; 21. Clamping plate; 22. Rubber plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figure 1-6 The utility model provides a hinge stamping and curling forming device: it includes a workbench 1, a controller 11 is provided on the workbench 1, a plurality of stamping die seats 2 and a support plate 3 are fixedly connected to the top of the workbench 1, a hydraulic rod 4 is fixedly connected to the support plate 3, a stamping plate 5 is fixedly connected to the bottom of the hydraulic rod 4, a plurality of stamping dies 6 are fixedly connected to the bottom of the stamping plate 5, and the number of stamping dies 6 is the same as that of the stamping die seat 2 and they correspond one to one. A driving assembly and a plurality of discharge mechanisms are provided on the workbench 1, and the discharge mechanism includes two telescopic rods 7, and a spring 8 is provided on the outer surface of the telescopic rod 7. The tops of the two telescopic rods 7 are fixedly connected to a placement plate 9, and a clamping assembly is provided on the placement plate 9. The top of the workbench 1 is fixed There are several fixed plates 10 connected, one of which is L-shaped, and the top of the fixed plate 10 is at the same level as the bottom of the placement plate 9. Through the coordinated use of structures such as the workbench 1, the stamping die base 2, the stamping die 6, the fixed plate 10, the conveyor belt 18 and the clamping plate 21, the hinge sheet to be stamped can be fixed and conveyed, and continuously conveyed to different stamping die bases 2, and cooperated with the corresponding stamping die 6 to perform synchronous stamping work of different processes, so that the sheet can be continuously stamped and curled into shape, with a high degree of automation, and avoids the problem of workers constantly adjusting the stamping position of the sheet when stamping. It not only reduces the workload of workers, but also improves the efficiency of hinge stamping and curling.
[0032] A limiting groove 12 is provided on the front of the support plate 3, and a limiting plate 13 is slidably connected to the inside of the limiting groove 12. The limiting plate 13 is fixedly connected to the stamping plate 5. An avoidance groove 14 is provided on the top of the workbench 1, and U-shaped plates 15 are fixedly connected on both sides of the workbench 1.
[0033] The driving assembly includes a motor 16 and two conveyor rollers 17. The motor 16 is fixedly mounted on the front side of one of the U-shaped plates 15. The two conveyor rollers 17 are rotatably connected between the front and back sides of the inner walls of the two U-shaped plates 15. A conveyor belt 18 is transmission-connected between the outer surfaces of the two conveyor rollers 17. The bottoms of the two telescopic rods 7 are fixedly connected to the conveyor belt 18. The output end of the motor 16 is fixedly connected to one end of one of the conveyor rollers 17.
[0034] The clamping assembly includes two telescopic rods 19 fixedly connected to the top of the placement plate 9. The placement plate 9 is L-shaped. The outer surface of the telescopic rod 19 is provided with a spring 20. The top of the two telescopic rods 19 is fixedly connected to a clamping plate 21. The bottom of the clamping plate 21 is fixedly connected to a rubber plate 22. Through the setting of the rubber plate 22, the friction force at the clamping point of the sheet material can be increased, thereby improving the stability of the sheet material after being clamped.
[0035] Working principle: During operation, by manually pulling the clamping plate 21, the corresponding rubber plate 22 is driven to move upward, and the telescopic end of the corresponding telescopic rod 2 19 is extended. After the spring 20 is stretched, the hinge sheet to be stamped and curled can be placed on the placement plate 9. After the pulled clamping plate 21 is released, it is clamped and fixed by the reset rubber plate 22. Then, the motor 16 is started by the controller 11, so that its output end drives one of the conveying rollers 17 to rotate. With the cooperation of the other conveying roller 17, the conveyor belt 18 can be rotated, driving several placement plates 9 and the clamping assembly to move synchronously, and then the clamped sheet can be transported to the stamping die base 2 close to the side of the motor 16.
[0036] When the sheet material is conveyed to the punching die base 2 near the side of the motor 16, the hydraulic rod 4 is started by the controller 11 to extend its telescopic end, driving the punching plate 5 and several punching dies 6 to move downward synchronously, and the corresponding punching dies 6 squeeze the sheet material, and when the telescopic rod 7 contracts and the spring 8 is squeezed, the corresponding placement plate 9 drives the sheet material downward, and after the placement plate 9 abuts against the top of the corresponding fixed plate 10, and with the cooperation of the punching die base 2, the sheet material can be preliminarily punched, causing one end of the sheet material to tilt to produce a certain curvature, and then it is conveyed to the punching die base 2. It is sent to another stamping die base 2 on one side so that the raised end is punched again to produce an arc. At the same time, the other sheet metal on the side of the sheet metal close to the motor 16 is repeated so that one end is initially punched and raised to produce an arc. Then the sheet metal that has been punched twice can be transported to the last stamping die base 2. Under the support of the corresponding fixed plate 10 on the placement plate 9 and the cooperation with the corresponding stamping die 6, the sheet metal that has been punched twice to produce an arc can be punched and curled at the raised part to complete the stamping work of the sheet metal.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A hinge stamping and curling forming device, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a plurality of stamping die seats (2) and a support plate (3), the support plate (3) is fixedly connected to a hydraulic rod (4), the bottom of the hydraulic rod (4) is fixedly connected to a stamping plate (5), the bottom of the stamping plate (5) is fixedly connected to a plurality of stamping dies (6), the workbench (1) is provided with a driving assembly and a plurality of discharge mechanisms, the discharge mechanism includes two telescopic rods (7), the outer surface of the telescopic rods (7) is sleeved with a spring (8), the tops of the two telescopic rods (7) are fixedly connected to a placement plate (9), the placement plate (9) is provided with a clamping assembly, and the top of the workbench (1) is fixedly connected to a plurality of fixed plates (10).
2. The hinge stamping and curling forming device according to claim 1, characterized in that: The number of the stamping dies (6) and the stamping die bases (2) are the same and correspond one to one, and a controller (11) is provided on the workbench (1).
3. The hinge stamping and curling forming device according to claim 1, characterized in that: A limiting groove (12) is provided on the front surface of the support plate (3), the interior of the limiting groove (12) is slidably connected to a limiting plate (13), and the limiting plate (13) is fixedly connected to the stamping plate (5).
4. The hinge stamping and curling forming device according to claim 1, characterized in that: An avoidance groove (14) is provided on the top of the workbench (1), and U-shaped plates (15) are fixedly connected to both sides of the workbench (1).
5. The hinge stamping and curling forming device according to claim 1, characterized in that: The driving assembly comprises a motor (16) and two conveying rollers (17), wherein the motor (16) is fixedly mounted on the front surface of one of the U-shaped plates (15), and the two conveying rollers (17) are rotatably connected between the front and back surfaces of the inner walls of the two U-shaped plates (15), and a conveyor belt (18) is transmission-connected between the outer surfaces of the two conveying rollers (17), and the output end of the motor (16) is fixedly connected to one end of one of the conveying rollers (17).
6. The hinge stamping and curling forming device according to claim 5, characterized in that: The bottoms of the two telescopic rods (7) are fixedly connected to the conveyor belt (18).
7. The hinge stamping and curling forming device according to claim 1, characterized in that: The clamping assembly comprises two telescopic rods (19) fixedly connected to the top of the placement plate (9), the outer surface of the telescopic rods (19) is sleeved with a spring (20), the tops of the two telescopic rods (19) are fixedly connected to a clamping plate (21), and the bottom of the clamping plate (21) is fixedly connected to a rubber plate (22).