Automatic welding device for quartz long boat

Abstract

The utility model provides an automatic welding device for a long quartz boat, and relates to the technical field of quartz boat machining, the automatic welding device comprises a rack, side plate fixing mechanisms are arranged on the two sides of the top of the rack, two groove rod fixing mechanisms are further arranged on the top of the rack, and the two groove rod fixing mechanisms are located between the two side plate fixing mechanisms; driving parts are arranged between the two side plate fixing mechanisms and the rack, the driving parts are used for driving the side plate fixing mechanisms to move so as to achieve contact extrusion of the side plates and the groove bars, linear modules are arranged at the bottoms of the side plate fixing mechanisms, and welding guns are arranged on the linear modules. The two side plates can be fixed through the two side plate fixing mechanisms, the groove rod fixing mechanism can fix the groove rod, the side plate fixing mechanisms are driven by the driving part to move so that the side plates can make contact with the groove rod and extrude the groove rod, the side plates and the groove rod can be welded together through the welding gun, and the welding efficiency is improved. And automatic welding of the groove rod and the side plate is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of quartz boat processing, in particular to an automatic welding device for a quartz long boat. Background Art

[0002] In the manufacturing process of quartz longboats, welding is a key step in connecting the quartz side plates and the slot rods. Traditional welding methods often rely on manual operation, which is not only inefficient but also difficult to ensure welding quality. Specifically, during manual welding, the quartz side plates and slot rods are fixed, the movement and control of the welding gun are controlled, and the setting of welding parameters all rely on manual operation, which is labor-intensive and inefficient. In addition, due to the limitations of manual operation, the welded quartz longboat often requires secondary processing to correct errors caused by the welding process, which not only increases production costs but also prolongs the production cycle. Therefore, we have made improvements to this problem and proposed an automatic welding device for quartz longboats. Summary of the Invention

[0003] The purpose of the utility model is to solve the problems of existing manual operation, high labor intensity and low efficiency.

[0004] In order to achieve the above-mentioned purpose of the invention, the utility model provides a quartz long boat automatic welding device to improve the above-mentioned problem.

[0005] The specific application is as follows:

[0006] A quartz long boat automatic welding device includes a frame, side plate fixing mechanisms are provided on both sides of the top of the frame, and two slot rod fixing mechanisms are also provided on the top of the frame, the two slot rod fixing mechanisms are located between the two side plate fixing mechanisms, and a driving part is provided between the two side plate fixing mechanisms and the frame, the driving part is used to drive the side plate fixing mechanism to move to achieve contact and extrusion between the side plate and the slot rod, a linear module is provided at the bottom of the side plate fixing mechanism, a welding gun is provided on the linear module, the two side plate fixing mechanisms are used to fix the side plates, and the slot rod fixing mechanism is used to fix the slot rod, and the welding gun is used to weld the side plates and the slot rod.

[0007] As a preferred technical solution of the present application, guide rails are fixedly connected to both sides of the top of the frame, the driving part includes a support base fixedly installed in the frame, a motor is installed on the top of the frame, and a screw rod is provided between the motor and the support base.

[0008] As a preferred technical solution of this application, the side panel fixing mechanism includes a box body, and second slides are fixedly connected to both sides of the bottom of the box body. The second slides are slidably connected to the outer surface of the guide rail, and the linear module is installed at the bottom of the box body.

[0009] As a preferred technical solution of the present application, a transmission block is provided at the bottom of the box body, and the transmission block is threadedly connected to the outer surface of the screw rod.

[0010] As a preferred technical solution of the present application, a graphite mold is installed on one side of the box body close to the slot rod fixing mechanism, and a plurality of slide grooves are opened on the graphite mold, and a limit plate is installed in the slide groove by bolts.

[0011] As a preferred technical solution of the present application, a first cylinder is provided in the box body, and the piston rod of the first cylinder passes through the graphite mold and is connected to the side plate clamp.

[0012] As a preferred technical solution of the present application, the slot rod fixing mechanism includes a support plate, and first slides are installed on both sides of the bottom of the support plate, and the first slides are slidably connected to the outer surface of the guide rail.

[0013] As a preferred technical solution of the present application, a clamping plate is fixedly installed on the top of the support plate, and two slot rod clamping slots are provided on the clamping plate.

[0014] As a preferred technical solution of the present application, two first clamping plates and two second cylinders are fixedly installed on the side of the clamping plate, and the two second cylinders are each provided with a second clamping plate.

[0015] As a preferred technical solution of the present application, the second cylinder and the second clamping plate are respectively located on both sides of the slot rod slot, and the second clamping plate cooperates with the first clamping plate under the drive of the second cylinder to clamp the slot rod.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In the scheme of this application:

[0018] In order to solve the problems of manual operation, high labor intensity and low efficiency in the prior art, the present application can fix the two side panels by setting up two side panel fixing mechanisms, and the slot rod fixing mechanism can fix the slot rod. The side panel fixing mechanism moves under the drive of the driving part so that the side panel can contact and squeeze the slot rod. The side panel and the slot rod can be welded together by a welding gun, thereby realizing automatic welding of the slot rod and the side panel, which can reduce manual intervention, thereby greatly improving production efficiency and quality, reducing secondary processing, and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of the quartz long boat automatic welding device provided in this application;

[0020] Figure 2 A schematic diagram of the partial structure of the quartz long boat automatic welding device provided in this application;

[0021] Figure 3 This is a schematic structural diagram of the slot rod fixing mechanism of the quartz long boat automatic welding device provided in this application.

[0022] Indicated in the figure:

[0023] 1. Frame; 101. Guide rail; 102. Support base; 103. Motor; 104. Screw;

[0024] 2. Slot rod fixing mechanism; 201. Support plate; 202. First slide; 203. Clamping plate; 204. Slot rod clamping groove; 205. First clamping plate; 206. Second cylinder; 207. Second clamping plate;

[0025] 3. Side panel fixing mechanism; 301. Box body; 302. Second slide; 303. Graphite mold; 304. Slide; 305. Limit plate; 306. Side panel fixture;

[0026] 4. Welding gun. DETAILED DESCRIPTION

[0027] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0028] As described in the background technology, in the manufacturing process of quartz long boats, welding is a key step in connecting the quartz side plates and the slot rods. Traditional welding methods often rely on manual operation, which is not only inefficient but also difficult to ensure welding quality. Specifically, during manual welding, the fixation of the quartz side plates and the slot rods, the movement control of the welding gun, and the setting of the welding parameters all rely on manual operation, which is labor-intensive and inefficient. In addition, due to the limitations of manual operation, the welded quartz long boat often needs to be processed twice to correct the errors generated during the welding process, which not only increases production costs but also prolongs the production cycle.

[0029] In order to solve this technical problem, the utility model provides a quartz long boat automatic welding device, which is used for welding side plates and slot rods during the processing of the quartz long boat.

[0030] Specifically, please refer to Figure 1-Figure 3 , the quartz long boat automatic welding device specifically includes:

[0031] Frame 1, side panel fixing mechanisms 3 are provided on both sides of the top of the frame 1, and two slot rod fixing mechanisms 2 are also provided on the top of the frame 1, the two slot rod fixing mechanisms 2 are located between the two side panel fixing mechanisms 3, and a driving part is provided between the two side panel fixing mechanisms 3 and the frame 1, and the driving part is used to drive the side panel fixing mechanism 3 to move to achieve contact and extrusion between the side panel and the slot rod, a linear module is provided at the bottom of the side panel fixing mechanism 3, and a welding gun 4 is provided on the linear module, the two side panel fixing mechanisms 3 are used to fix the side panels, and the slot rod fixing mechanism 2 is used to fix the slot rod, and the welding gun 4 is used for welding the side panels and the slot rod.

[0032] The utility model provides an automatic welding device for a quartz long boat. The present application can fix the two side plates by means of two side plate fixing mechanisms 3, while the slot rod fixing mechanism 2 can fix the slot rod. The side plate fixing mechanism 3 moves under the drive of the driving part so that the side plates can contact and squeeze the slot rod. The side plates and the slot rod can be welded together by the welding gun 4, thereby realizing automatic welding of the slot rod and the side plates, which can reduce manual intervention, thereby greatly improving production efficiency and quality, reducing the situation of secondary processing, and improving processing efficiency.

[0033] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0036] Example 1, please refer to Figure Figure 1-Figure 3A quartz long boat automatic welding device includes a frame 1, side plate fixing mechanisms 3 are provided on both sides of the top of the frame 1, and two slot rod fixing mechanisms 2 are also provided on the top of the frame 1, the two slot rod fixing mechanisms 2 are located between the two side plate fixing mechanisms 3, and a driving part is provided between the two side plate fixing mechanisms 3 and the frame 1, and the driving part is used to drive the side plate fixing mechanism 3 to move so as to achieve contact and extrusion between the side plate and the slot rod. A linear module is provided at the bottom of the side plate fixing mechanism 3, and a welding gun 4 is provided on the linear module. The two side plate fixing mechanisms 3 are used to fix the side plates, and the slot rods The rod fixing mechanism 2 is used to fix the slot rod, and the welding gun 4 is used to weld the side plate and the slot rod; the present application can fix the two side plates by setting up two side plate fixing mechanisms 3, and the slot rod fixing mechanism 2 can fix the slot rod, and the side plate fixing mechanism 3 moves under the drive of the driving part so that the side plate can contact and squeeze the slot rod, and the side plate and the slot rod can be welded together by the welding gun 4, thereby realizing automatic welding of the slot rod and the side plate, which can reduce manual intervention, thereby greatly improving production efficiency and quality, reducing secondary processing, and improving processing efficiency.

[0037] Further, such as Figure 1 As shown, guide rails 101 are fixedly connected to both sides of the top of the frame 1, the driving part includes a support base 102 fixedly installed in the frame 1, a motor 103 is installed on the top of the frame 1, and a screw rod 104 is arranged between the motor 103 and the support base 102, and the motor 103 is used to drive the screw rod 104 to rotate.

[0038] Example 2 further optimizes the quartz long boat automatic welding device provided in Example 1. Specifically, Figure 1-Figure 2 As shown, the side panel fixing mechanism 3 includes a box body 301, and a second slide 302 is fixedly connected to both sides of the bottom of the box body 301. The second slide 302 is slidably connected to the outer surface of the guide rail 101. The linear module is installed at the bottom of the box body 301, so that the linear module and the welding gun 4 can move with the box body 301.

[0039] Furthermore, a transmission block is provided at the bottom of the box body 301, and the transmission block is threadedly connected to the outer surface of the screw rod 104. During the rotation of the screw rod 104, the transmission block can drive the box body 301 to move, so as to realize the movement of the side plate toward the groove rod.

[0040] Further, such as Figure 2 As shown, a graphite mold 303 is installed on one side of the box body 301 close to the slot rod fixing mechanism 2. A plurality of slide grooves 304 are opened on the graphite mold 303. A limit plate 305 is installed in the slide groove 304 by bolts. The limit plate 305 is used for limiting and supporting the side plate.

[0041] Further, such as Figure 2As shown, a first cylinder is provided in the box body 301 , and the piston rod of the first cylinder passes through the graphite mold 303 and is connected to the side plate clamp 306 . The cylinder drives the side plate clamp 306 to move to achieve clamping and fixing of the side plate.

[0042] Example 3 further optimizes the quartz long boat automatic welding device provided in Example 1 or 2. Specifically, Figure 1 and Figure 3 As shown, the slot rod fixing mechanism 2 includes a support plate 201, and a first slide 202 is installed on both sides of the bottom of the support plate 201. The first slide 202 is slidably connected to the outer surface of the guide rail 101. This arrangement can adjust the position of the slot rod fixing mechanism 2 according to the length of the slot rod to ensure the parallelism of the slot rod.

[0043] Further, such as Figure 3 As shown, a clamping plate 203 is fixedly installed on the top of the support plate 201. Two slot rod clamping slots 204 are provided on the clamping plate 203. The slot rod clamping slots 204 are used for the slot rods to pass through, so that the clamping plate 203 can support the slot rods.

[0044] Further, such as Figure 3 As shown, two first clamping plates 205 and two second cylinders 206 are fixedly installed on the side of the clamping plate 203. The two second cylinders 206 are each provided with a second clamping plate 207. The second cylinders 206 can drive the second clamping plates 207 to move.

[0045] Further, such as Figure 3 As shown, the second cylinder 206 and the second clamping plate 207 are respectively located on both sides of the slot rod slot 204, and the second clamping plate 207 cooperates with the first clamping plate 205 under the drive of the second cylinder 206 to clamp the slot rod, thereby fixing the slot rod.

[0046] The use process of the quartz long boat automatic welding device provided by the utility model is as follows:

[0047] According to the length of the slot rod, the slot rod fixing mechanism 2 is pushed to move and adjust the position of the slot rod fixing mechanism 2, and then the slot rod is placed in the slot rod slot 204, and the second clamping plate 207 is driven to move by the second cylinder 206, so that the second clamping plate 207 and the first clamping plate 205 cooperate to clamp the slot rod to fix the slot rod, and the side plate is placed on the graphite mold 303, supported and limited by the limit plate 305, and the first cylinder drives the side plate clamp 306 to clamp the slot rod, and the motor 103 drives the screw rod 104 to move so that the box 301 moves toward the slot rod fixing mechanism 2 to achieve contact between the slot rod and the side plate, and the welding gun 4 moves up and down under the drive of the linear module, and the welding gun 4 heats and welds the welding points of the slot rod and the side plate.

[0048] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0049] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of protection of the patent of the present invention.

Claims

1. A quartz long boat automatic welding device, characterized in that: The invention comprises a frame (1), side plate fixing mechanisms (3) are provided on both sides of the top of the frame (1), and two slot rod fixing mechanisms (2) are further provided on the top of the frame (1), the two slot rod fixing mechanisms (2) are both located between the two side plate fixing mechanisms (3), a driving part is provided between the two side plate fixing mechanisms (3) and the frame (1), the driving part is used to drive the side plate fixing mechanisms (3) to move so as to achieve contact and extrusion between the side plates and the slot rods, a linear module is provided at the bottom of the side plate fixing mechanisms (3), a welding gun (4) is provided on the linear module, the two side plate fixing mechanisms (3) are used to fix the side plates, and the slot rod fixing mechanism (2) is used to fix the slot rods, and the welding gun (4) is used to weld the side plates and the slot rods.

2. The quartz long boat automatic welding device according to claim 1, characterized in that: Both sides of the top of the frame (1) are fixedly connected with guide rails (101); the driving unit comprises a support seat (102) fixedly installed in the frame (1); a motor (103) is installed on the top of the frame (1); and a screw rod (104) is provided between the motor (103) and the support seat (102).

3. The quartz long boat automatic welding device according to claim 2, characterized in that: The side panel fixing mechanism (3) comprises a box body (301), and second slides (302) are fixedly connected to both sides of the bottom of the box body (301), and the second slides (302) are slidably connected to the outer surface of the guide rail (101), and the linear module is installed at the bottom of the box body (301).

4. The quartz long boat automatic welding device according to claim 3, characterized in that: A transmission block is provided at the bottom of the box body (301), and the transmission block is threadedly connected to the outer surface of the screw rod (104).

5. The quartz long boat automatic welding device according to claim 4, characterized in that: A graphite mold (303) is installed on one side of the box (301) close to the slot rod fixing mechanism (2). A plurality of sliding grooves (304) are provided on the graphite mold (303). A limiting plate (305) is installed in the sliding groove (304) via bolts.

6. The quartz long boat automatic welding device according to claim 5, characterized in that: A first cylinder is provided in the box body (301), and a piston rod of the first cylinder passes through the graphite die (303) and is connected to a side plate fixture (306).

7. The quartz long boat automatic welding device according to claim 6, characterized in that: The slot rod fixing mechanism (2) comprises a support plate (201), and first slide seats (202) are installed on both sides of the bottom of the support plate (201), and the first slide seats (202) are slidably connected to the outer surface of the guide rail (101).

8. The quartz long boat automatic welding device according to claim 7, characterized in that: A clamping plate (203) is fixedly mounted on the top of the support plate (201), and two slot rod clamping slots (204) are provided on the clamping plate (203).

9. The quartz long boat automatic welding device according to claim 8, characterized in that: Two first clamping plates (205) and two second cylinders (206) are fixedly mounted on the side of the clamping plate (203), and the two second cylinders (206) are each provided with a second clamping plate (207).

10. The quartz long boat automatic welding device according to claim 9, characterized in that: The second cylinder (206) and the second clamping plate (207) are respectively located on both sides of the slot rod clamping groove (204), and the second clamping plate (207) cooperates with the first clamping plate (205) under the drive of the second cylinder (206) to clamp the slot rod.

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