Welding jig
By introducing the design of fixed frame and movable frame in the welding jig, combined with drive components and position adjustment components, the problem that the existing welding jig cannot clamp materials of different sizes at the same time is solved, flexible welding adaptability and height adjustment are achieved, and the flexibility and adaptability of welding are improved.
Patent Information
- Application Number
- CN202422708576.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing welding fixtures have limitations when clamping materials of different sizes and cannot fix two groups of materials at the same time. In particular, when the materials are of different sizes, they cannot be effectively clamped or misaligned welded.
A welding jig is designed, which includes a fixed frame and a movable frame. The alignment and offset switching of the movable frame and the fixed frame are achieved through the driving component and the position adjustment component. The height of the welding gun is adjusted by the lifting screw to improve the clamping flexibility and the adjustment of the welding position.
It realizes flexible clamping and welding of materials of different sizes, improves the flexibility and adaptability of welding, and can adapt to different welding needs.
Smart Images

Figure CN223313329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding jigs, in particular to a welding jig. Background Art
[0002] Welding fixtures are welding fixtures manufactured based on the dimensional coordinate points of the welded parts that are calibrated during the design of the welding product.
[0003] In the prior art, Chinese utility model publication number CN214816154U discloses a welding jig comprising a bottom mounting base, a base fixedly mounted on the upper end of the bottom mounting base, a slide groove formed within the interior of the base, a vertical plate fixedly mounted on the upper end of the base, a guide groove formed on the upper end of the vertical plate, a cover plate disposed above the vertical plate, a welding groove formed on the upper end of the cover plate, a guide strip fixedly mounted on the bottom of the cover plate, an outer box fixedly mounted on the outer side of the slide groove, a fixed base fixedly mounted within the outer box, and an electric telescopic rod fixedly mounted on the outer side of the fixed base. In this welding jig, the cover plate can block welding sparks, thereby improving the safety of the welding jig. The cover plate can also be quickly disassembled. The electric telescopic rod can push a buffer plate to move via a movable plate, a connecting rod, and a clamping plate, thereby enabling the welding jig to clamp the workpiece. The operation is simple and convenient. The buffer plate made of a high-temperature-resistant material can extend the service life of the welding jig.
[0004] In the above technical solution, the electric telescopic rods on both sides drive the clamping plates to move within the base, which is convenient for clamping the two groups of materials that need to be welded. Since the two groups of materials are clamped synchronously by the clamping plates, it is necessary to ensure that the sizes of the two groups of materials are the same, otherwise one of the groups of materials cannot be fixed, or the two groups of materials are the same size but need to be staggered for welding, the device cannot clamp and fix the two groups of materials at the same time, which has certain limitations. Utility Model Content
[0005] The purpose of the present utility model is to provide a welding jig, in which a movable frame is movably provided on the top of a fixed frame, and then a clamping plate for clamping materials is also provided in the fixed frame and the movable frame. Through a position adjustment component, the position between the movable frame and the fixed frame is adjusted, and the movable frame and the fixed frame can be converted between alignment and misalignment, which is convenient for clamping two groups of materials for welding according to needs, and at the same time adjusting the welding position, thereby improving the flexibility of the device and solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a welding tool, comprising:
[0007] Fixed frame and movable frame;
[0008] A notch is provided on one side of the top of the fixed frame, the movable frame is arranged in the notch, a chamber is provided in the interior of the fixed frame and the movable frame, two sets of splints are movably provided on the inner cavities of the fixed frame and the movable frame, two sets of through grooves communicating with the chamber are provided on the bottom of the inner cavities of the fixed frame and the movable frame, the inner cavity of the chamber is rotatably connected with two sets of bidirectional screws through bearings, the outer sides of the bidirectional screws are threadedly connected with two sets of connecting blocks through threaded sleeves, the top of the connecting block passes through the through groove upward and is fixedly connected to the bottom of the splint, and a driving assembly for synchronously driving the two sets of bidirectional screws is provided in the chamber;
[0009] A position adjustment component for translating the movable frame is provided at the bottom of the fixed frame;
[0010] And a mounting ring installed above the fixed frame for fixing the welding gun, a support plate is fixed on the top of the fixed frame, a mounting plate is movably arranged between the support plates, and the mounting ring is installed on the side of the mounting plate through a connecting rod.
[0011] Preferably, the drive assembly includes a rotating shaft installed in the inner cavity of the chamber through a mounting seat, driving bevel gears are fixed at both ends of the rotating shaft, a driven bevel gear meshing with the driving bevel gear is fixed at the center of the bidirectional screw, the inner cavity of the chamber is rotatably connected to a worm through a bearing, the two ends of the worm respectively pass through the outside of the fixed frame and the movable frame and are fixed with a rotating handle, and a worm wheel meshing with the worm is fixed at the center of the rotating shaft.
[0012] Preferably, the position adjustment component includes a receiving groove opened at the bottom of the incision, a fixed block is fixed at the bottom of the movable frame, a movable screw is threadedly connected to the center of the fixed block, the movable screw is rotatably connected to the fixed frame through a bearing, and both ends of the movable screw pass through the outside of the fixed frame and are fixed with a rotary handle.
[0013] Preferably, two sets of sliding rods are fixed on the opposite sides of the support plate, the outer sides of the sliding rods are slidably connected to a movable seat, the top of the movable seat is rotatably connected to a lifting screw through a bearing, and the lifting screw thread extends upward through the mounting plate and is fixed with a handle.
[0014] Preferably, a sliding groove is provided on the top of the fixed frame, a sliding bar is fixed to the bottom of the movable frame, and the bottom of the sliding bar passes through the inner cavity of the sliding groove and is slidably connected in the sliding groove.
[0015] Preferably, limiting rods are fixed around the top of the movable seat, and the top of the limiting rods passes through the mounting plate and extends upward.
[0016] Preferably, a locking bolt is threadedly connected to the outer side of the mounting ring, and one end of the locking bolt passes through the inner side of the mounting ring.
[0017] Preferably, grooves are sequentially formed on the opposite sides of the splints, and the grooves are horizontally and parallelly distributed.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. The utility model drives the two sets of bidirectional screws in the chamber to rotate synchronously through the driving assembly, and then drives the two sets of connecting blocks to move toward each other to clamp the materials in the fixed frame and the movable frame. Then, the position adjustment assembly can drive the movable frame to move back and forth on the fixed frame, so that the movable frame and the fixed frame can be switched between alignment and misalignment, thereby improving the flexibility of welding materials.
[0020] 2. The utility model drives the mounting plate to move up and down through the lifting screw to adjust the height of the welding gun. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a bottom-view sectional three-dimensional structural diagram of the movable frame of the present invention;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixing frame of the utility model;
[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting plate and the mounting ring of the utility model.
[0025] Numbers in the figure: 1. Fixed frame; 2. Movable frame; 3. Clamp; 4. Bidirectional screw; 5. Connecting block; 6. Driving assembly; 61. Rotating shaft; 62. Driving bevel gear; 63. Driven bevel gear; 64. Worm; 65. Worm wheel; 7. Position adjustment assembly; 71. Storage slot; 72. Fixed block; 73. Moving screw; 8. Mounting ring; 9. Support plate; 10. Mounting plate; 11. Sliding rod; 12. Movable seat; 13. Lifting screw; 14. Sliding slot; 15. Sliding bar; 16. Limit rod; 17. Locking bolt. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] The utility model provides Figures 1 to 4 A welding jig is shown, comprising:
[0028] Fixed frame 1 and movable frame 2;
[0029] A cutout is provided on one side of the top of the fixed frame 1, and the movable frame 2 is provided in the cutout. A chamber is provided inside the fixed frame 1 and the movable frame 2. Two sets of splints 3 are movably provided in the inner cavities of the fixed frame 1 and the movable frame 2. Two sets of through grooves communicating with the chambers are provided at the bottom of the inner cavities of the fixed frame 1 and the movable frame 2. The inner cavities of the chambers are rotatably connected with two sets of bidirectional screws 4 through bearings. The outer sides of the bidirectional screws 4 are threadedly connected with two sets of connecting blocks 5 through threaded sleeves. The tops of the connecting blocks 5 pass through the through grooves upward and are fixedly connected to the bottoms of the splints 3. A driving assembly 6 for synchronously driving the two sets of bidirectional screws 4 is provided in the chamber.
[0030] A position adjustment component 7 for translating the movable frame 2 is provided at the bottom of the fixed frame 1;
[0031] and a mounting ring 8 mounted above the fixing frame 1 for fixing the welding gun. A support plate 9 is fixed to the top of the fixing frame 1. A mounting plate 10 is movably provided between the support plates 9. The mounting ring 8 is mounted on the side of the mounting plate 10 through a connecting rod.
[0032] The driving component 6 drives the two sets of bidirectional screws 4 in the chamber to rotate synchronously, and then drives the two sets of connecting blocks 5 to move toward each other to clamp the materials in the fixed frame 1 and the movable frame 2. Then, the position adjustment component 7 can drive the movable frame 2 to move back and forth on the fixed frame 1, so that the movable frame 2 and the fixed frame 1 can switch between alignment and misalignment, thereby improving the flexibility of welding materials.
[0033] The driving assembly 6 includes a rotating shaft 61 installed in the inner cavity of the chamber through a mounting seat, and driving bevel gears 62 are fixed at both ends of the rotating shaft 61. A driven bevel gear 63 meshing with the driving bevel gear 62 is fixed at the center of the bidirectional screw 4. The inner cavity of the chamber is rotatably connected to a worm 64 through a bearing. The two ends of the worm 64 respectively pass through the outside of the fixed frame 1 and the movable frame 2 and are fixed with a rotating handle. A worm wheel 65 meshing with the worm 64 is fixed at the center of the rotating shaft 61. The worm wheel 65 is driven to rotate by the worm 64, and then the worm wheel 65 drives the rotating shaft 61, and the bidirectional screws 4 on both sides are synchronously driven to rotate through the driving bevel gear 62 and the driven bevel gear 63.
[0034] The position adjustment component 7 includes a receiving groove 71 opened at the bottom of the incision, a fixed block 72 is fixed to the bottom of the movable frame 2, and a moving screw 73 is threadedly connected to the center of the fixed block 72. The moving screw 73 is rotatably connected to the fixed frame 1 through a bearing. Both ends of the moving screw 73 pass through the outside of the fixed frame 1 and are fixed with a rotary handle. By rotating the moving screw 73, the fixed block 72 is translated in the receiving groove 71, and then the fixed block 72 drives the movable frame 2 to move back and forth on the top of the fixed frame 1 to adjust the positional relationship between the movable frame 2 and the fixed frame 1.
[0035] Two sets of slide bars 11 are fixed on the opposite sides of the support plate 9. The outer sides of the slide bars 11 are slidably connected to a movable seat 12. The top of the movable seat 12 is rotatably connected to a lifting screw 13 through a bearing. The lifting screw 13 threadedly passes through the mounting plate 10 and extends upward and is fixed with a handle. The movable seat 12 is supported by the slide bar 11, and the position of the movable seat 12 can be adjusted along the extension direction of the slide bar 11, which is convenient for welding linear welding materials. The mounting plate 10 is driven up and down by the lifting screw 13 to adjust the height of the welding gun.
[0036] A sliding groove 14 is provided at the top of the fixed frame 1, and a sliding bar 15 is fixed to the bottom of the movable frame 2. The bottom of the sliding bar 15 passes through the inner cavity of the sliding groove 14 and is slidably connected to the sliding groove 14. The sliding bar 15 slides in the sliding groove 14 to assist the movement of the movable frame 2, while limiting the shaking of the movable frame 2 to prevent the movable frame 2 from separating from the fixed frame 1.
[0037] Limiting rods 16 are fixed around the top of the movable seat 12. The top of the limiting rod 16 passes through the mounting plate 10 and extends upward. The setting of the limiting rod 16 facilitates the limiting of the mounting plate 10 to ensure the stability of the mounting plate 10 and the mounting ring 8.
[0038] The outer side of the mounting ring 8 is threadedly connected with a locking bolt 17 , one end of which passes through the inner side of the mounting ring 8 . The welding gun can be conveniently fixed in the mounting ring 8 by the cooperation of the locking bolt 17 .
[0039] Grooves are sequentially provided on the opposite sides of the clamping plates 3 , and the grooves are horizontally and parallelly distributed. By providing the grooves on the surface of the clamping plates 3 , the stability of the clamping plates 3 in clamping the material is increased.
[0040] When in use, the two groups of materials to be welded are placed in the fixed frame 1 and the movable frame 2 respectively, and then the rotary handle outside the fixed frame 1 and the movable frame 2 is turned to drive the worm 64, and the worm 64 drives the worm gear 65 to rotate the rotating shaft 61, and then the two-way screws 4 on both sides are synchronously driven by the cooperation of the driving bevel gear 62 and the driven bevel gear 63, and then the two-way screws 4 drive the connecting block 5 to move the clamping plate 3 toward each other, clamping and fixing the materials, and then the rotary handle on the movable screw 73 is rotated to drive the movable screw 73, and then the movable screw 73 drives the fixed block 72 to adjust the movable frame 2 back and forth, adjust the position between the movable frame 2 and the fixed frame 1, so that the two groups of materials are adjusted to the welding position, which is convenient for staggered welding, and the welding gun is placed in the mounting ring 8 and locked by the locking bolt 17. At the same time, the lifting screw 13 is rotated to drive the mounting plate 10 to adjust the height so that the welding gun is located above the welding point of the two groups of materials, and then the mounting plate 10 is moved to weld the two groups of materials.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding jig, characterized in that: include: Fixed frame (1) and movable frame (2); A cutout is provided on one side of the top of the fixed frame (1), and the movable frame (2) is arranged in the cutout. A chamber is provided inside each of the fixed frame (1) and the movable frame (2). Two groups of splints (3) are movably provided in the inner chambers of the fixed frame (1) and the movable frame (2). Two groups of through grooves communicating with the chambers are provided at the bottoms of the inner chambers of the fixed frame (1) and the movable frame (2). The inner chambers of the chambers are rotatably connected to two groups of bidirectional screws (4) through bearings. The outer sides of the bidirectional screws (4) are threadedly connected to two groups of connecting blocks (5) through threaded sleeves. The tops of the connecting blocks (5) pass through the through grooves upward and are fixedly connected to the bottoms of the splints (3). A driving assembly (6) for synchronously driving the two groups of bidirectional screws (4) is provided in the chamber. A position adjustment component (7) for translating the movable frame (2) is provided at the bottom of the fixed frame (1); And a mounting ring (8) installed above the fixed frame (1) for fixing the welding gun, wherein a support plate (9) is fixed on the top of the fixed frame (1), a mounting plate (10) is movably arranged between the support plates (9), and the mounting ring (8) is installed on the side of the mounting plate (10) through a connecting rod.
2. A welding jig according to claim 1, characterized in that: The driving assembly (6) includes a rotating shaft (61) mounted in the inner cavity of the chamber through a mounting seat, driving bevel gears (62) are fixed at both ends of the rotating shaft (61), a driven bevel gear (63) meshing with the driving bevel gear (62) is fixed at the center of the bidirectional screw (4), and the inner cavity of the chamber is rotatably connected to a worm (64) through a bearing, and the two ends of the worm (64) respectively penetrate the outer sides of the fixed frame (1) and the movable frame (2) and are fixed with a rotating handle, and a worm wheel (65) meshing with the worm (64) is fixed at the center of the rotating shaft (61).
3. The welding jig according to claim 1, characterized in that: The position adjustment assembly (7) includes a receiving groove (71) opened at the bottom of the cutout, a fixed block (72) is fixed to the bottom of the movable frame (2), a movable screw (73) is threadedly connected to the center of the fixed block (72), the movable screw (73) is rotatably connected to the fixed frame (1) through a bearing, and both ends of the movable screw (73) pass through the outside of the fixed frame (1) and are fixed with a rotary handle.
4. The welding jig according to claim 1, characterized in that: Two sets of slide rods (11) are fixed on the opposite sides of the support plate (9), and the outer sides of the slide rods (11) are slidably connected to a movable seat (12). The top of the movable seat (12) is rotatably connected to a lifting screw (13) through a bearing. The lifting screw (13) is threaded through the mounting plate (10) and extends upward and is fixed with a handle.
5. The welding jig according to claim 1, characterized in that: A sliding groove (14) is provided on the top of the fixed frame (1), and a sliding bar (15) is fixed on the bottom of the movable frame (2). The bottom of the sliding bar (15) penetrates the inner cavity of the sliding groove (14) and is slidably connected in the sliding groove (14).
6. The welding jig according to claim 4, characterized in that: Limiting rods (16) are fixed around the top of the movable seat (12), and the top of the limiting rod (16) passes through the mounting plate (10) and extends upward.
7. The welding jig according to claim 1, characterized in that: The outer side of the mounting ring (8) is threadedly connected with a locking bolt (17), and one end of the locking bolt (17) passes through the inner side of the mounting ring (8).
8. The welding jig according to claim 1, characterized in that: Grooves are sequentially provided on the opposite sides of the clamping plates (3), and the grooves are horizontally and parallelly distributed.
Citation Information
Patent Citations
Welding jig
CN214816154U